CN102505794A - Heat-preservation building block and production method thereof - Google Patents
Heat-preservation building block and production method thereof Download PDFInfo
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- CN102505794A CN102505794A CN2011104475487A CN201110447548A CN102505794A CN 102505794 A CN102505794 A CN 102505794A CN 2011104475487 A CN2011104475487 A CN 2011104475487A CN 201110447548 A CN201110447548 A CN 201110447548A CN 102505794 A CN102505794 A CN 102505794A
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- 238000004519 manufacturing process Methods 0.000 title abstract description 7
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- 238000012423 maintenance Methods 0.000 claims abstract description 3
- 239000011810 insulating material Substances 0.000 claims description 105
- 238000009413 insulation Methods 0.000 claims description 52
- 239000012774 insulation material Substances 0.000 claims description 25
- 238000009421 internal insulation Methods 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 9
- 239000004567 concrete Substances 0.000 abstract description 6
- 238000005266 casting Methods 0.000 abstract 1
- 239000004575 stone Substances 0.000 description 12
- 239000011449 brick Substances 0.000 description 11
- 239000004570 mortar (masonry) Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000004568 cement Substances 0.000 description 5
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- 238000005336 cracking Methods 0.000 description 2
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- 238000000465 moulding Methods 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
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- 239000010881 fly ash Substances 0.000 description 1
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- 239000010903 husk Substances 0.000 description 1
- 238000005213 imbibition Methods 0.000 description 1
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- 229920000642 polymer Polymers 0.000 description 1
- 229920006389 polyphenyl polymer Polymers 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
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Abstract
The invention discloses a heat-preservation building block and a production method thereof. The heat-preservation building block comprises a unitary framework body, wherein the unitary framework body is of a hexahedron and comprises a front panel (1), a rear panel (2), a left panel (3) and a right panel (4), wherein the left panel (3) and the right panel (4) are provided with a left through hole (7) and a right through hole (8), respectively; a heat-preservation material is filled in the framework body; at least one unitary upper cross beam (5) and at least one unitary lower cross beam (6) are arranged between the inner sides of the upper and lower ends of the front panel (1) and the rear panel (2); and a unitary front support rib (9) and a unitary rear support rib (10) are arranged between the corresponding upper cross beam (5) and the corresponding lower cross beam (6), respectively. The production method of the heat-preservation building block of the invention comprises the following steps of: assembling a mould; placing a shaped heat-preservation material; casting fine aggregate concrete to be vibrated and molded; disassembling the mould and taking out the heat-preservation building block; and maintaining or carrying out steam maintenance. The heat-preservation building block provided by the invention has the characteristics of high compressive strength, light weight, good heat-preservation effect and low cost.
Description
Technical field
The present invention relates to a kind of insulation blocks and production method thereof, relate in particular to a kind of insulation blocks and production method thereof of building field.
Prior art
Skin insulation at present exposes problems, need be eager to solve, as: fire safety problem, the problem that comes off, problems such as cracking problem and durable years are on the increase along with what these problems exposed, have caused personages of various circles of society's concern.Multiple heat insulating material has appearred in the market, like rock cotton board, phenolic board, inorganic heat preservation plate etc.Though these heat insulating materials have solved fire safety problem; But all have some defectives in varying degrees, big like the rock cotton board difficulty of construction, the phenolic board ageing resistance is poor; The inorganic heat insulation material heat insulation effect is poor, and all exists insulation layer and building to have the problem in different life-spans.So the demand of demanding urgently on the market a kind of can with the same life-span of building, and the heat insulation building block of better heat insulation effect is arranged.Existing insulation blocks often adopts harsh concrete on fetal membrane resonance extrusion modling brickmaking machine, to make the load-bearing hollow body of building block; Later stage is clogged heat insulating material in hollow part; Have the slit like this between structure and the heat insulating material unavoidably, and these slits are to cause main cause of seepage.The structure of existing building block all fails to make full use of the frame stressing principle in addition, is difficult to solve the contradiction of building block unit weight and intensity like this, the contradiction of block strength unit weight and heat-insulating property.Want to improve intensity and will increase bearing area; Unit weight strengthens again like this; Heat-insulating property also reduces greatly, certainly will will use some light materials, like flyash, slag, haydite; Some is useful rice husk also, and these materials influence indexs such as building block each item index such as intensity, water imbibition, drying shrinkage, frost resistance, anti-carbonization property greatly.Non-in addition framework bearing building block be difficult to solve heat bridge problem (former and later two faces of building block directly or turn round continuously do not break off) and so also greatly reduces heat insulation effect.
Summary of the invention
The technical problem that the present invention will solve is: provide a kind of compressive strength high, in light weight, high insulating effect, the seepage that do not ftracture, insulation blocks that cost is low and production method thereof.
Technical solution of the present invention is:
A kind of insulation blocks; Comprise all-in-one-piece chassis body, said chassis body is a regular hexahedron, comprises front panel, rear board, left panel and right panel; Left panel and right panel are respectively equipped with left through hole and right through hole, are filled with heat insulating material in the inside of said chassis body.
As improvement; Be provided with at least 1 top rail of one in front between plate, the inboard, rear board upper end; The end face of top rail is equal with the top of front panel, rear board; Be provided with at least 1 lower transverse beam of one between front panel, the inboard, rear board lower end, the bottom surface of lower transverse beam is equal with the bottom of front panel, rear board, and said each top rail and 1 lower transverse beam are corresponding up and down.
As improvement, between the top rail of correspondence and lower transverse beam, be respectively equipped with the preceding ribs and back ribs of one, surround passage between top rail, lower transverse beam, preceding ribs and the back ribs.
As improvement; The left surface of said heat insulating material and right flank are equal with the outer wall of the outer wall of left panel and right panel respectively through said left through hole and right through hole; The end face of said heat insulating material is equal with the top of front panel, rear board, and the bottom surface of said heat insulating material is equal with the bottom of front panel, rear board.
As improvement; The left surface of said heat insulating material and right flank protrude each 5～8 millimeters of the outer walls of outer wall and the right panel of left panel respectively through said left through hole and right through hole; 10～16 millimeters on the end face protrusion front panel of said heat insulating material and the top of rear board, the bottom surface of said heat insulating material is equal with the bottom of front panel and rear board.
As improvement, the left surface of said heat insulating material and right flank protrude each 5 millimeters of the outer walls of outer wall and the right panel of left panel, 10 millimeters on the end face protrusion front panel of said heat insulating material and the top of rear board respectively through said left through hole and right through hole.
As improvement; 10～16 millimeters of the outer wall of the left surface of said heat insulating material through said left through hole protrusion left panel; The right flank of said heat insulating material is equal with the outer wall of right panel through said right through hole; 10～16 millimeters on the end face protrusion front panel of said heat insulating material and the top of rear board, the bottom surface of said heat insulating material is equal with the bottom of front panel and rear board.
A kind of insulation blocks comprises all-in-one-piece chassis body, and said chassis body is a regular hexahedron, comprises front panel, rear board, left panel, and left panel is provided with left through hole; It is inboard to be positioned at the right-hand member that closes on front panel and rear board; Be provided with upper right beam between the inboard, upper end of plate and rear board in front; The end face of said upper right beam is equal with the top of front panel, rear board; Be provided with the bottom right beam between the inboard, lower end of plate and rear board in front, the bottom surface of bottom right beam is equal with the bottom of front panel, rear board, and upper right beam and bottom right beam are corresponding up and down; Vertically be provided with the support column of one at the right-hand member middle part of upper right beam and bottom right beam; The last plane of support column is equal with the last plane of upper right beam; The lower plane of support column is equal with the lower plane of bottom right beam; The right side of support column is equal with the right-hand member of front panel and rear board, is filled with heat insulating material in the inside of said chassis body.
As improvement, the left surface of the internal insulation material of said chassis body is equal with the outer wall of left panel through said left through hole; The end face of chassis body internal insulation material is equal with the last plane of upper right beam; The bottom surface of chassis body internal insulation material is equal with the lower plane of bottom right beam; The right flank of chassis body internal insulation material is equal with the right side of support column.
As improvement, 10～16 millimeters of the outer wall of the left surface of the internal insulation material of said chassis body through said left through hole protrusion left panel; The end face of chassis body internal insulation material protrudes 10～16 millimeters on the last plane of upper right beam; The bottom surface of chassis body internal insulation material is equal with the lower plane of bottom right beam; The right flank of chassis body internal insulation material is equal with the right side of support column.
The material of said frame main body all is a pea gravel concreten.
A kind of method of producing above-mentioned insulation blocks the steps include:
(1) assembling building block mould case;
(2) in the building block mould case, place the typing heat insulating material;
(3) be put into die box on the vibroplatform, build the vibration of pea gravel concreten limit at the die box inner edge;
(4) die box is shifted out vibroplatform;
(5) insulation blocks is together with die box maintenance 48 hours or stream curing 24 hours in vaporium under outdoor normal temperature;
(6) disassemble the building block mould case, take out insulation blocks;
(7) the outdoor piling of insulation blocks is stacked, be finished product after 28 days.
Technique effect of the present invention is: forward and backward of insulation blocks of the present invention is integral slab, and through left panel, right panel, and top rail and lower transverse beam are cast for one with front panel, rear board; Form the general frame structure of a load-bearing, have stronger bearing capacity, especially between the lower transverse beam of top rail and correspondence, be provided with the preceding ribs and back ribs of one; And chassis body adopts pea gravel concreten; More improve the bearing capacity of insulation blocks of the present invention, improved the compressive strength of building block to greatest extent, alleviated deadweight; Reduced heat transfer area again to greatest extent, improved the heat insulation effect of building block greatly through block structure.The inner one heat insulating material of filling of this building block had both served as inner formword in watering the process of smashing, realize the complex internal structure of processing building block, had also kept the integrality of heat insulating material self shape to greatest extent, had good heat insulation effect.In addition, can also guarantee the good combination of heat insulating material and chassis body, promptly the concrete of chassis body and heat insulating material can be combined as a whole preferably, have avoided the rain leakage problem.Through test, chassis body is as adopting the C20 pea gravel concreten, and insulation blocks unit weight of the present invention is 800kg/m
3, compressive strength can reach the grade of compressive strength of MU5, and chassis body is as adopting the C35 pea gravel concreten, and insulation blocks compressive strength of the present invention can reach MU10.In addition, the moulding of vibrating is adopted in this building block, and the compactness of cast-in-place pea gravel concreten is high; The material that is adopted is consistent with the beam column shear wall of constructure body structure; The hot coefficient that rises is consistent with agent structure, has reduced the cracking phenomena in later stage, and dry shrinkage is little; Improve durability, water resistance and the weatherability of building block, and had the characteristic that to resist extraneous poor environment.This building block is moulding in die box, and the dimensional standard error is little, can accomplish thin mortar joint and build by laying bricks or stones, also can insulation layer be protruded the external surface of chassis body, forms and cuts off heat bridge, at this moment can adopt ordinary mortar to build by laying bricks or stones.Building block technology of the present invention is simple simultaneously, is convenient to operation, and material source is extensive, can suit measures to local conditions, and gathers materials on the spot, and cost performance is excellent, can reduce cost greatly.Therefore, the present invention adopts the chassis body structure of the cast-in-place frame type of pea gravel concreten, utilizes framework load-bearing principle, can reach the purpose that improves block strength through taking to improve frame construction intensity, under the prerequisite that does not increase member unit weight, improves intensity.At first, the reduction greatly of unit weight has brought good heat insulation effect, and the increase of load-carrying members intensity has brought the better physical performance simultaneously.Secondly, chassis body combines with heat insulating material closely, has avoided leakage problems.The reduction of insulation blocks unit weight of the present invention can be made into block brick, as can be made into the block brick of 600mm * 240mm * 260mm size, has made things convenient for construction.
Description of drawings
1, Fig. 1 is the present invention's the 1st class framework main body front view.
2, Fig. 2 is the present invention's the 1st class framework main body vertical view.
3, Fig. 3 is the present invention's the 1st class framework main body left view.
4, Fig. 4 is that the A-A of Fig. 2 is to sectional view.
5, Fig. 5 is that the B-B of Fig. 2 is to sectional view.
6, Fig. 6 is that the C-C of Fig. 1 is to sectional view.
7, Fig. 7 is that the D-D of Fig. 1 is to sectional view.
8, Fig. 8 is that the E-E of Fig. 2 is to sectional view.
9, Fig. 9 is the present invention's the 2nd class framework main body front view.
10, Figure 10 is the present invention's the 2nd class framework main body vertical view.
11, Figure 11 is the present invention's the 2nd class framework main body left view.
12, Figure 12 is that the F-F of Figure 10 is to sectional view.
13, Figure 13 is that the G-G of Figure 10 is to sectional view.
14, Figure 14 is that the H-H of Fig. 9 is to sectional view.
15, Figure 15 is that the I-I of Fig. 9 is to sectional view.
16, Figure 16 is that the J-J of Figure 10 is to sectional view.
17, Figure 17 is the present invention's the 3rd class framework main body front view.
18, Figure 18 is the present invention's the 3rd class framework main body vertical view.
19, Figure 19 is the present invention's the 3rd class framework main body left view.
20, Figure 20 is the present invention's the 3rd class framework main body right view.
21, Figure 21 is that the O-O of Figure 17 is to sectional view.
22, Figure 22 is that the M-M of Figure 18 is to sectional view.
23, Figure 23 is that the K-K of Figure 18 is to sectional view.
24, Figure 24 is that the L-L of Figure 18 is to sectional view.
25, Figure 25 is that the N-N of Figure 18 is to sectional view.
26, Figure 26 is that the P-P of Figure 17 is to sectional view.
27, Figure 27 is the embodiment of the invention 1 front view.
28, Figure 28 is the embodiment of the invention 1 vertical view.
29, Figure 29 is the embodiment of the invention 1 left view.
30, Figure 30 is that the A1-A1 of Figure 28 is to sectional view.
31, Figure 31 is that the B1-B1 of Figure 28 is to sectional view.
32, Figure 32 is that the C1-C1 of Figure 28 is to sectional view.
33, Figure 33 is that the D1-D1 of Figure 27 is to sectional view.
34, Figure 34 is the embodiment of the invention 2 front views.
35, Figure 35 is the embodiment of the invention 2 vertical views.
36, Figure 36 is the embodiment of the invention 2 left views.
37, Figure 37 is that the A2-A2 of Figure 35 is to sectional view.
38, Figure 38 is that the B2-B2 of Figure 35 is to sectional view.
39, Figure 39 is that the C2-C2 of Figure 34 is to sectional view.
40, Figure 40 is the embodiment of the invention 3 front views.
41, Figure 41 is the embodiment of the invention 3 vertical views.
42, Figure 42 is the embodiment of the invention 3 left views.
43, Figure 43 is that the A3-A3 of Figure 41 is to sectional view.
44, Figure 44 is that the B3-B3 of Figure 41 is to sectional view.
45, Figure 45 is that the C3-C3 of Figure 40 is to sectional view.
46, Figure 46 is the embodiment of the invention 4 front views.
47, Figure 47 is the embodiment of the invention 4 vertical views.
48, Figure 48 is the embodiment of the invention 4 left views.
49, Figure 49 is that the A4-A4 of Figure 47 is to sectional view.
50, Figure 50 is that the B4-B4 of Figure 47 is to sectional view.
51, Figure 51 is that the C4-C4 of Figure 46 is to sectional view.
52, Figure 52 is the embodiment of the invention 7 front views.
53, Figure 53 is the embodiment of the invention 7 vertical views.
54, Figure 54 is the embodiment of the invention 7 left views.
55, Figure 55 is that the A5-A5 of Figure 53 is to sectional view.
56, Figure 56 is that the B5-B5 of Figure 53 is to sectional view.
57, Figure 57 is that the C5-C5 of Figure 52 is to sectional view.
58, Figure 58 is the embodiment of the invention 10 front views.
59, Figure 59 is the embodiment of the invention 10 vertical views.
60, Figure 60 is the embodiment of the invention 10 left views.
61, Figure 61 is the embodiment of the invention 10 right views.
62, Figure 62 is that the A6-A6 of Figure 59 is to sectional view.
63, Figure 63 is that the B6-B6 of Figure 59 is to sectional view.
64, Figure 64 is that the C6-C6 of Figure 59 is to sectional view.
65, Figure 65 is that the D6-D6 of Figure 58 is to sectional view.
66, Figure 66 is that the E6-E6 of Figure 58 is to sectional view.
67, Figure 67 is the embodiment of the invention 11 front views.
68, Figure 68 is the embodiment of the invention 11 vertical views.
69, Figure 69 is the embodiment of the invention 11 left views.
70, Figure 70 is the embodiment of the invention 11 right views.
71, Figure 71 be Figure 68 to A7-A7 to sectional view.
72, Figure 72 be Figure 68 to B7-B7 to sectional view.
73, Figure 73 be Figure 68 to C7-C7 to sectional view.
74, Figure 74 is the embodiment of the invention 12 front views.
75, Figure 75 is the embodiment of the invention 12 vertical views.
76, Figure 76 is the embodiment of the invention 12 left views.
77, Figure 77 be Figure 75 to A8-A8 to sectional view.
78, Figure 78 be Figure 75 to B8-B8 to sectional view.
79, Figure 79 be Figure 75 to C8-C8 to sectional view.
80, Figure 80 be Figure 74 to D8-D8 to sectional view.
81, Figure 81 be Figure 74 to E8-E8 to sectional view.
The specific embodiment
Specify below in conjunction with accompanying drawing and embodiment:
Insulation blocks of the present invention comprises all-in-one-piece cast chassis body and inner heat insulating material of filling thereof; The insulation blocks chassis body of the present invention all-in-one-piece chassis body that is divided three classes; Be respectively the 1st class framework main body, the 2nd class framework main body and the 3rd class framework main body; The design feature of the 1st class framework main body is the general frame main body that does not have preceding ribs 9 and back ribs 10, sees Fig. 1 to Fig. 8 for details.The design feature of the 2nd class framework main body is the general frame main body that preceding ribs 9 and back ribs 10 are arranged, and sees Fig. 9 to Figure 16 for details.The structure of the 3rd class framework main body is to close on the right-hand member inboard of front panel 1 and rear board 2; Be provided with upper right beam 15 between plate 1 and the inboard, rear board 2 upper end in front; Be provided with bottom right beam 16 between the inboard, lower end of plate 1 and rear board 2 in front, said upper right beam 15 is corresponding about in the of 16 with the bottom right beam; Be provided with the longitudinal bracing post 14 of one in the right side central of upper right beam 15 and bottom right beam 16; The right side of support column 14 is equal with the right-hand member of rear board 2 with front panel 1; The last plane of support column 14 is equal with upper end, the lower end of front panel 1 and rear board 2 respectively with lower plane, sees Figure 17 to Figure 26 for details.Specify as follows:
The structure of the 1st class framework main body such as Fig. 1 are to shown in Figure 8; Said chassis body is a regular hexahedron; Comprise front panel 1, rear board 2, left panel 3, right panel 4; Be provided with 2 top rails 5 in front between the inboard, upper end of the inboard, upper end of plate 1 and rear board 2, be provided with 2 lower transverse beams 6 in front between the inboard, lower end of the inboard, lower end of plate 1 and rear board 2, said each top rail 5 and 1 lower transverse beam are corresponding about in the of 6.The top of the outer wall of the top of the top of front panel 1, rear board 2, top rail 5 (end face), left panel 3 and the top of right panel 4 all are positioned at same plane.The bottom of the outer wall of the bottom of the bottom of front panel 1, rear board 2, lower transverse beam 6 (bottom surface), left panel 3 and the bottom of right panel 4 also all are positioned at same plane.Certainly, as required, top rail 5 can not established with lower transverse beam 6 yet, or only establishes one group of top rail 5 and lower transverse beam 6, can establish 3 groups or 3 groups of above top rails 5 and corresponding lower transverse beam 6 yet.Left panel 3 is respectively equipped with left through hole 7 and right through hole 8 with right panel 4, the front view of the chassis body of Fig. 1 and its rear elevation symmetry; The vertical view of the chassis body of Fig. 2 and its upward view symmetry; The left view of the chassis body of Fig. 3 and its right view symmetry.Front panel 1, rear board 2, left panel 3, right panel 4, and 2 top rails 5 and 2 lower transverse beam 6 usefulness pea gravel concretens are cast for one.The length of present embodiment the 1st class framework main body is 600 millimeters, and width is 260 millimeters, and is high 240 millimeters; The thickness of front panel 1, rear board 2, left panel 3 and right panel 4 all is 30 millimeters; The width of top rail 5 and lower transverse beam 6 is 30 millimeters, highly is 50 millimeters; Left side through hole 7 all is a rectangle with right through hole 8, and width is 100 millimeters, and height is 140 millimeters.
The structure of the 2nd class framework main body sees Fig. 9 to Figure 16 for details; The structure of the 2nd class framework main body is to have on the architecture basics of the top rail 5 and the lower transverse beam 6 of correspondence in the 1st class framework main body; Between each top rail 5 of correspondence and corresponding lower transverse beam 6, be respectively equipped with the preceding ribs 9 and back ribs 10 of one; Surround passage 11 between top rail 5, lower transverse beam 6, preceding ribs 9 and the back ribs 10, be convenient to heat insulating material through one.
The structure of the 3rd class framework main body sees Figure 17 to Figure 26 for details, and the 3rd class framework main body also is a regular hexahedron, comprises front panel 1, rear board 2, left panel 3, and left panel 3 is provided with left through hole 7; It is inboard to be positioned at the right-hand member that closes on front panel 1 and rear board 2, is provided with upper right beam 15 in front between the inboard, upper end of plate 1 and rear board 2, and the end face of said upper right beam 15 is equal with the top of front panel 1, rear board 2; It is inboard to be positioned at the right-hand member that closes on front panel 1 and rear board 2, is provided with bottom right beam 16 between the inboard, lower end of plate 1 and rear board 2 in front, and the bottom surface of bottom right beam 16 is equal with the bottom of front panel 1, rear board 2; Said upper right beam 15 is corresponding about in the of 16 with the bottom right beam; Vertically be provided with the support column 14 of one at the right-hand member middle part of upper right beam 15 and bottom right beam 16; The last plane of support column 14 is equal with the last plane of upper right beam 15; The lower plane of support column 14 is equal with the lower plane of bottom right beam 16; The right side of support column 14 is equal with the right-hand member of rear board 2 with front panel 1, and the 3rd class framework main body also is cast for one with pea gravel concreten.The length of present embodiment the 3rd class framework main body is 600 millimeters, and width is 260 millimeters, and is high 240 millimeters; The thickness of front panel 1, rear board 2, left panel 3 is 30 millimeters; The width of upper right beam 15 and bottom right beam 16 is 30 millimeters, highly is 50 millimeters; The cross section of support column 14 is a square, and the length of side is 80 millimeters, and the height of support column 14 is identical with the height of front panel 1, rear board 2.
Extremely shown in Figure 33 like Figure 27; Embodiment 1 adopts the 1st class framework main body; Chassis body is 2 top rails 5 and 2 corresponding lower transverse beams 6; The inside of the chassis body of embodiment 1 is filled with heat insulating material 17 (seeing the grid line among the figure), and the left surface of embodiment 1 heat insulating material and right flank protrude 5～8 millimeters of the outer walls of outer wall and the right panel 4 of left panel 3 respectively through said left through hole 7 and right through hole 8, and preferred size is 5 millimeters.10～16 millimeters on the end face protrusion front panel 1 of said heat insulating material and the top of rear board 2, preferred size is 10 millimeters, the bottom surface of said heat insulating material is equal with the bottom of rear board 2 with front panel 1.
Extremely shown in Figure 39 like Figure 34; The chassis body of embodiment 2 is with the chassis body of embodiment 1; Also be 2 top rails 5 and 2 corresponding lower transverse beams 6; The inside of the chassis body of embodiment 2 is filled with heat insulating material 17; The left surface of embodiment 2 heat insulating materials is equal with the outer wall of right panel 4 with the outer wall of left panel 3 respectively with right through hole 8 through said left through hole 7 with right flank, and the end face of said heat insulating material is equal with the top of front panel 1, rear board 2, and the bottom surface of said heat insulating material is equal with the bottom of front panel 1, rear board 2.
Extremely shown in Figure 45 like Figure 40; The chassis body of embodiment 3 is with the chassis body of embodiment 1, and chassis body is 2 top rails 5 and 2 corresponding lower transverse beams 6, and the inside of the chassis body of embodiment 3 is filled with heat insulating material 17; 10～16 millimeters of the outer wall of the left surface of said heat insulating material through said left through hole 7 protrusion left panels 3; Preferred size is 10 millimeters, and the right flank of said heat insulating material is equal with the outer wall of right panel 4 through said right through hole 8,10～16 millimeters on the end face protrusion front panel 1 of said heat insulating material and the top of rear board 2; Preferred size is 10 millimeters, and the bottom surface of said heat insulating material is equal with the bottom of rear board 2 with front panel 1.
The chassis body of embodiment 5 is identical with the structure of the chassis body of embodiment 4; Also be 1 top rail 5 and 1 corresponding lower transverse beam 6; The inside of the chassis body of embodiment 5 is filled with heat insulating material; The left surface of the heat insulating material of embodiment 5 is equal with the outer wall of right panel 4 with the outer wall of left panel 3 respectively with right through hole 8 through said left through hole 7 with right flank; The end face of said heat insulating material is equal with the top of front panel 1, rear board 2, and the bottom surface of said heat insulating material is equal with the bottom of front panel 1, rear board 2.
The chassis body of embodiment 6 is identical with the structure of the chassis body of embodiment 4; Also be 1 top rail 5 and 1 corresponding lower transverse beam 6; The inside of the chassis body of embodiment 6 is filled with heat insulating material, 10～16 millimeters of the outer wall of the left surface of said heat insulating material through said left through hole 7 protrusion left panels 3, and preferred size is 10 millimeters; The right flank of said heat insulating material is equal with the outer wall of right panel 4 through said right through hole 8; 10～16 millimeters on the end face protrusion front panel 1 of said heat insulating material and the top of rear board 2, preferred size is 10 millimeters, the bottom surface of said heat insulating material is equal with the bottom of rear board 2 with front panel 1.
The chassis body of embodiment 8 is identical with the structure of the chassis body of embodiment 7; The chassis body of embodiment 8 does not have top rail 5 and corresponding lower transverse beam 6 yet; The inside of the chassis body of embodiment 8 is filled with heat insulating material; The left surface of the heat insulating material of embodiment 8 is equal with the outer wall of right panel 4 with the outer wall of left panel 3 respectively with right through hole 8 through said left through hole 7 with right flank; The end face of said heat insulating material is equal with the top of front panel 1, rear board 2, and the bottom surface of said heat insulating material is equal with the bottom of front panel 1, rear board 2.
The chassis body of embodiment 9 is identical with the structure of the chassis body of embodiment 7; The chassis body of embodiment 8 does not have top rail 5 and corresponding lower transverse beam 6 yet; The inside of the chassis body of embodiment 9 is filled with heat insulating material, 10～16 millimeters of the outer wall of the left surface of said heat insulating material through said left through hole 7 protrusion left panels 3, and preferred size is 10 millimeters; The right flank of said heat insulating material is equal with the outer wall of right panel 4 through said right through hole 8; 10～16 millimeters on the end face protrusion front panel 1 of said heat insulating material and the top of rear board 2, preferred size is 10 millimeters, the bottom surface of said heat insulating material is equal with the bottom of rear board 2 with front panel 1.
Embodiment 12
Shown in Figure 74 to Figure 81, embodiment 12 chassis body adopt the 2nd class framework main body, and chassis body is 1 top rail 5 and 1 corresponding lower transverse beam 6, and design feature is the general frame main body that preceding ribs 9 and back ribs 10 are arranged.The left surface of embodiment 12 heat insulating materials and right flank protrude 5～8 millimeters of the outer walls of outer wall and the right panel 4 of left panel 3 respectively through said left through hole 7 and right through hole 8; Preferred size is 5 millimeters; 10～16 millimeters on the end face protrusion front panel 1 of said heat insulating material and the top of rear board 2; Preferred size is 10 millimeters, and the bottom surface of said heat insulating material is equal with the bottom of rear board 2 with front panel 1.
Embodiment 13
The chassis body of embodiment 13 is identical with the structure of the chassis body of embodiment 12; The inside of the chassis body of embodiment 13 is filled with heat insulating material; The left surface of the heat insulating material of embodiment 13 is equal with the outer wall of right panel 4 with the outer wall of left panel 3 respectively with right through hole 8 through said left through hole 7 with right flank; The end face of said heat insulating material is equal with the top of front panel 1, rear board 2, and the bottom surface of said heat insulating material is equal with the bottom of front panel 1, rear board 2.
The chassis body of embodiment 14 is identical with the structure of the chassis body of embodiment 12; Also be 1 top rail 5 and 1 corresponding lower transverse beam 6; The inside of the chassis body of embodiment 14 is filled with heat insulating material, 10～16 millimeters of the outer wall of the left surface of said heat insulating material through said left through hole 7 protrusion left panels 3, and preferred size is 10 millimeters; The right flank of said heat insulating material is equal with the outer wall of right panel 4 through said right through hole 8; 10～16 millimeters on the end face protrusion front panel 1 of said heat insulating material and the top of rear board 2, preferred size is 10 millimeters, the bottom surface of said heat insulating material is equal with the bottom of rear board 2 with front panel 1.
The all building blocks that relates to end face and two sides protrusion heat insulating material and an end face and a side protrusion heat insulating material of the foregoing description; Adopt common mortar to build by laying bricks or stones when building by laying bricks or stones; The weight ratio of cement and sand is 1:2.5～3; Do not smear mortar between adjacent block heat insulating material and the heat insulating material, only between adjacent frame main body opposite face, smear mortar.Allly relate to the equal building block of end face and two sides heat insulating material and chassis body surface; Adopt thin mortar joint to build (mortar joint below 0.5 centimetre) by laying bricks or stones when building by laying bricks or stones; The mortar of this moment adopts polymer mortar (mortar that cement, sand, rubber powder, water dispose in proportion), completely spreads mortar in four chassis body surfaces and insulation layer surface up and down and builds by laying bricks or stones
A kind of method of producing the foregoing description 1 to 14 insulation blocks the steps include:
(1) assembling building block mould case, the building block mould case is made up of the building block mould more than 2 or 2.
(2) in the building block mould case, place the typing heat insulating material, promptly in each building block mould, place 1 heat insulating material, heat insulating material adopts the heat insulating material of one.Heat insulating material adopts polyphenyl plate (EPS), perhaps extruded sheet (XPS), perhaps foamed concrete.The external form of typing heat insulating material and size are confirmed according to the structure of embodiment chassis body and heat insulating material.
(3) be put into die box on the vibroplatform, build the vibration of pea gravel concreten limit at the mould inner edge.The present embodiment pea gravel concreten adopts the stone of diameter below 0.5 centimetre, and the middle sand that sieves (2 millimeters of particle diameters) adopts PC32.5 or PC42.5 cement, water purification.Weight ratio is: 15%～20% cement, 50%～70% stone, 30%～40% middle sand, 30%～60% water.In order to alleviate the also available part lightweight aggregate of unit weight (like haydite, slag, slag etc.), the concrete of this moment is called light weight aggregate concrete.In light weight aggregate concrete, the lightweight aggregate consumption confirms that as the case may be lightweight aggregate accounts for 15%～40% of gross weight, stone 20%～40%, and cement 15%～20%, middle husky 20%～30%, water 30%～60%.
Vibroplatform adopts the motor of 3KW or the above power of 3KW, and the vibration on die box inner edge concreting limit is vibrated 1 minute, touches plane on the building block chassis body in the mould flat.
(5) die box is shifted out vibroplatform.
(6) insulation blocks together with die box under outdoor normal temperature natural curing 48 hours or in vaporium with 30～70 ℃ of temperature stream curings 24 hours.
(7) disassemble die box, take out insulation blocks.
(8) the outdoor open-air piling of insulation blocks is stacked, be finished product after 28 days.
Claims (14)
1. insulation blocks; Comprise all-in-one-piece chassis body; It is characterized in that said chassis body is a regular hexahedron, comprise front panel (1), rear board (2), left panel (3) and right panel (4); Left panel (3) and right panel (4) are respectively equipped with left through hole (7) and right through hole (8), are filled with heat insulating material in the inside of said chassis body.
2. according to the said a kind of insulation blocks of claim 1; It is characterized in that; Be provided with at least 1 top rail (5) of one in front between plate (1), the inboard, rear board (2) upper end; The end face of top rail (5) is equal with the top of front panel (1), rear board (2); Be provided with at least 1 lower transverse beam (6) of one between front panel (1), rear board (2) inboard, lower end, the bottom surface of lower transverse beam (6) is equal with the bottom of front panel (1), rear board (2), and said each top rail (5) and 1 lower transverse beam (6) are corresponding up and down.
3. according to the said a kind of insulation blocks of claim 2; It is characterized in that; Between the top rail (5) of correspondence and lower transverse beam (6), be respectively equipped with the preceding ribs (9) and the back ribs (10) of one, top rail (5), lower transverse beam (6), preceding ribs (9) and afterwards surround passage (11) between the ribs (10).
4. according to claim 1,2 or 3 said a kind of insulation blocks; It is characterized in that; The left surface of said heat insulating material is equal with the outer wall of right panel (4) with the outer wall of left panel (3) respectively with right through hole (8) through said left through hole (7) with right flank; The end face of said heat insulating material is equal with the top of front panel (1), rear board (2), and the bottom surface of said heat insulating material is equal with the bottom of front panel (1), rear board (2).
5. according to claim 1,2 or 3 said a kind of insulation blocks; It is characterized in that; The left surface of said heat insulating material and right flank protrude each 5～8 millimeters of the outer walls of outer wall and the right panel (4) of left panel (3) respectively through said left through hole (7) and right through hole (8); 10～16 millimeters on the end face protrusion front panel (1) of said heat insulating material and the top of rear board (2), the bottom surface of said heat insulating material is equal with the bottom of rear board (2) with front panel (1).
6. according to the said a kind of insulation blocks of claim 5; It is characterized in that; The left surface of said heat insulating material and right flank protrude each 5 millimeters of the outer walls of outer wall and the right panel (4) of left panel (3), 10 millimeters on the end face protrusion front panel (1) of said heat insulating material and the top of rear board (2) respectively through said left through hole (7) and right through hole (8).
7. according to the said a kind of insulation blocks of claim 6, it is characterized in that the material of said chassis body is a pea gravel concreten.
8. according to claim 1,2 or 3 said a kind of insulation blocks; It is characterized in that; 10～16 millimeters of the outer wall of the left surface of said heat insulating material through said left through hole (7) protrusion left panel (3); The right flank of said heat insulating material is equal with the outer wall of right panel (4) through said right through hole (8), 10～16 millimeters on the end face protrusion front panel (1) of said heat insulating material and the top of rear board (2), and the bottom surface of said heat insulating material is equal with the bottom of rear board (2) with front panel (1).
9. said according to Claim 8 a kind of insulation blocks is characterized in that the material of said chassis body is a pea gravel concreten.
10. an insulation blocks comprises all-in-one-piece chassis body, it is characterized in that, said chassis body is a regular hexahedron, comprises front panel (1), rear board (2), left panel (3), and left panel (3) is provided with left through hole (7); It is inboard to be positioned at the right-hand member that closes on front panel (1) and rear board (2); Be provided with upper right beam (15) between the inboard, upper end of plate (1) and rear board (2) in front; The end face of said upper right beam (15) is equal with the top of front panel (1), rear board (2); Be provided with bottom right beam (16) between the inboard, lower end of plate (1) and rear board (2) in front, the bottom surface of bottom right beam (16) is equal with the bottom of front panel (1), rear board (2), and upper right beam (15) and bottom right beam (16) are corresponding up and down; Vertically be provided with the support column (14) of one at the right-hand member middle part of upper right beam (15) and bottom right beam (16); The last plane of support column (14) is equal with the last plane of upper right beam (15); The lower plane of support column (14) is equal with the lower plane of bottom right beam (16); The right side of support column (14) is equal with the right-hand member of rear board (2) with front panel (1), is filled with heat insulating material in the inside of said chassis body.
11., it is characterized in that the left surface of the internal insulation material of said chassis body is equal with the outer wall of left panel (3) through said left through hole (7) according to the said a kind of insulation blocks of claim 10; The end face of chassis body internal insulation material is equal with the last plane of upper right beam (15); The bottom surface of chassis body internal insulation material is equal with the lower plane of bottom right beam (16); The right flank of chassis body internal insulation material is equal with the right side of support column (14).
12., it is characterized in that 10～16 millimeters of the outer wall of the left surface of the internal insulation material of said chassis body through said left through hole (7) protrusion left panel (3) according to the said a kind of insulation blocks of claim 10; The end face of chassis body internal insulation material protrudes 10～16 millimeters on the last plane of upper right beam (15); The bottom surface of chassis body internal insulation material is equal with the lower plane of bottom right beam (16); The right flank of chassis body internal insulation material is equal with the right side of support column (14).
13., it is characterized in that the material of chassis body is a pea gravel concreten according to claim 10,11 or 12 said a kind of insulation blocks.
14. a method of producing above-mentioned insulation blocks the steps include:
(1) assembling building block mould case;
(2) in the building block mould case, place the typing heat insulating material;
(3) be put into die box on the vibroplatform, build the vibration of pea gravel concreten limit at the die box inner edge;
(4) die box is shifted out vibroplatform;
(5) insulation blocks is together with die box maintenance 48 hours or stream curing 24 hours in vaporium under outdoor normal temperature;
(6) disassemble the building block mould case, take out insulation blocks;
(7) the outdoor piling of insulation blocks is stacked, be finished product after 28 days.
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| CN201110447548.7A CN102505794B (en) | 2011-11-29 | 2011-11-29 | Heat-preservation building block |
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| CN103806591A (en) * | 2012-11-06 | 2014-05-21 | 沈阳建筑大学 | Lattice type fillet heat-preservation building block and preparation method thereof |
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| CN102505794B (en) | 2015-07-15 |
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Effective date of registration: 20190805 Address after: 265100 No. 1 Dongfeng Avenue, Haiyang Economic Development Zone, Yantai City, Shandong Province Patentee after: Yantai Detong energy-saving environmental protection technology Co. Ltd. Address before: 265100 Unit 101, Building 4, Songshan Street, Haiyang City, Shandong Province Patentee before: Xu Jie |
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