CN1273697C - Draftproof inside laying grille assembling wall and forming method thereof - Google Patents
Draftproof inside laying grille assembling wall and forming method thereof Download PDFInfo
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- CN1273697C CN1273697C CN 200410020878 CN200410020878A CN1273697C CN 1273697 C CN1273697 C CN 1273697C CN 200410020878 CN200410020878 CN 200410020878 CN 200410020878 A CN200410020878 A CN 200410020878A CN 1273697 C CN1273697 C CN 1273697C
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Abstract
The present invention relates to an air isolation type inside laying grille assembling wall and a forming method thereof. A wall decoration layer and a board produced by mechanical pressing of a wire mesh are compounded of a formed holding tray and a light heat-insulating material to make a light thermal insulating sound insulation wall plate. The forming holding tray is an arch system thin shell which is composed of an arch, a beam and a post, wherein the arch can be in a shape, such as ellipse, semi-sphere, etc. Then, a plurality of wall plates are assembled to various air isolation type walls in situ. Especially, convex-concave structures of two wall plates are buckled oppositely by an air isolation type non-bearing partition wall and a non-bearing outer enclosing wall, and are fixed by temporary supports. A parting strip is put in a convex-concave structure position of a selected position, and a gap is reserved between two contiguous plates of the wall surface position. A steel wire net hung at the circumference of the wall plate is put in the interval gap. A wall cellular frame is formed by pouring concrete in a grid pore canal which is composed of a communicated type pore canal arranged at the middle of the wall and a gap between two plates, and simultaneously, the wall is built. A wall plate is hung on a reinforcing cage and leveled in the air isolation type load bearing wall, and other forming methods are the same as that of a non-load bearing wall.
Description
Technical field
The invention belongs to building unit and on-the-spot wall constructed technical field that cavity is arranged in member, specially refer to and build grid spliced wall and forming method in a kind of insulative.
Background technology
At present building field has body of wall miscellaneous, uses more common having: be stained with hollow brick, light weight aggregate concrete building block, Thistle board, magnesite hollowcore slab, gauze wire cloth polyphenyl plate---and it is load-bearing and non-bearing wall body that bodies of wall such as Taibai panel generally are divided into two classes on the function; Also can be divided into two classes from the material is building block class and wallboard class.
Each body of wall of prior art, existing its advantage has its deficiency again, for example: lightweight aggregate building block applicability better, easy construction, all the other every index poor-performings; Gauze wire cloth polyphenyl plate---good, heat insulation good, in light weight, all the other every index poor-performings of Taibai panel sound insulation; The loam brick cost is low, easy construction, every index are all better, but wastes energy and the soil.
How to plan as a whole preferably to solve the disadvantage that body of wall exists, improve its integrated performance index, prior art does not all obtain substantive breakthroughs and comparatively ideal practical function.
Summary of the invention
For the comprehensive variety of issue that solves all kinds of bodies of wall existence, what the invention provides a kind of batch production production builds the light insulated sound-proof wall plate that forms by the typing pallet, after the assembly unit of job site, build out the concrete grid frame of body of wall inside again by the sprue gate, form insulative building external thermal insulated wall, non-bearing internal partition wall, the outer pad wall of non-bearing and load-carrying members wall.
The present invention not only constitutes and the material manufacturing process is started with from material, and with the structure construction of body of wall as main direction, design the body of wall that has air space, every index of body of wall is greatly improved.
Realize that technical scheme of the present invention is as follows:
1, the cavity wall construction unit is arranged---the making of light insulated sound-proof wall plate
As shown in Figure 1, the light insulated sound-proof wall plate is to be made of typing pallet 1, light heat insulation material 2, wall decoration layer 3 and gauze wire cloth 4.The size relationship of light insulated sound-proof wall plate is: long * wide * thick.Long: 500～2000mm, wide: 300～1500mm is thick: 30～180mm.Typing pallet 1 is shown in accompanying drawing 2, accompanying drawing 3, and the typing pallet mainly is specific arch, beam, the rod structure that the light insulated sound-proof wall plate is formed have functions such as shock resistance, insulation, heat insulation, noise reduction.
It is shaped as and arranges identical arch 5 in length and breadth is the thin shell structures thing; Arch 5 is that the limit adjacent, that intersect of shell thing constitutes beam 6 architecture; The crosspoint of beam 6 architecture things constitutes post 7 architecture again, makes light heat insulation material build the back on the typing pallet and forms the plate with arch, beam, rod structure.Arch 5 can be oval dome-type, parabola dome-type, semicircle ball-type, bell jar type, the widely different type of turning of ladder type, pyramid and prismatic build.Span of arch degree: the pitch of arch=1: 0.5～1: 2, to encircle 5 spans and decide according to the compressive strength of plate and " spoon " formula reflectivity of sound, the quantity of arch 5 is by the length and wide the choosing of pallet.The typing pallet is produced by factory's typing, and available expanded polystyrene (EPS), polyethylene, polyvinyl chloride plastic uptake or injection moulding are made, or by the waterproof board die mould, or secondary stock is molded.
The light heat insulation material 2 of light insulated sound-proof wall plate is the main material that constitutes wallboard, 1m
3The volume material prescription is as follows,
Polyphenyl bubble grain or useless benzene plate grain: heap volume 0.6～0.9m
3
Cement: 60～250kg
Blowing agent: 3～15kg
Affinity agent: 3～25kg
Flyash: 0～300kg
Water: 30～200kg
Blowing agent is the patented product based on lipid liquid, and affinity agent is the patented product based on the rare water-soluble glue of second.
The also available hydrophobic pearlite of polyphenyl bubble grain in the light heat insulation material 2, dry broken tangerine bar, pozzolan and ceramsite concrete light-weight material substitution.The wall decoration layer 3 of light insulated sound-proof wall plate can beautify body of wall, has planeness, intensity and hardness again, and is desirable for wet trades such as plastering of present wall construction, makes function integrations such as wall body decoration heat preservation and soundproof.Wall decoration layer 3 material can be selected fiber cement board for use, mould paper facing or metal aluminum foil facing.
By the large-scale industrialized sheet material that produces given size of machine compression technology, and then adopt combination process to be combined into the light insulated sound-proof wall plate wall decoration layer 3 and gauze wire cloth 4 with typing pallet 1 and light heat insulation material 2.
2, build the assembly unit and the forming method of grid body of wall in the insulative
Building the grid spliced wall in the insulative of the present invention comprises: building external thermal insulated wall, non-bearing compartment wall, the outer pad wall of non-bearing and load-carrying members body of wall.Its assembly unit and forming method division are as follows:
(1) assembly unit of insulative building external thermal insulated wall
As shown in Figure 4, the assembly unit of insulative building external thermal insulated wall is the outside of wall 13 outside the building, and forming process is simple and easy to do.The convex-concave structural plane of heat preservation and soundproof wallboard is buckled on the lateral surface of external wall, adopt the light insulated sound-proof wall plate of building by laying bricks or stones straggly, in building the process of wallboard by laying bricks or stones, at first the gauze wire cloth 4 that hangs around the plate is fixed on the connection clothes-hook 8 on the skin, make the light insulated sound-proof wall plate and connect clothes-hook 8 and " anchored into " building by laying bricks or stones in the concrete grid frame of body of wall firmly, thoroughly solved body of wall crack resistance and and the problem that comes off, form the insulative building external thermal insulated wall that has air space simultaneously.
(2) assembly unit of insulative non-bearing compartment wall
The cross section of body of wall as shown in Figure 5, the moulding of insulative non-bearing compartment wall at first will be finished the assembly unit process of light insulated sound-proof wall plate, is cast in the inner concrete grid frame 9 that forms of body of wall with concrete mortar then.Be two blocks of light insulated sound-proof wall plates are had a convex-concave structure that in the face of being buckled together, and adopt interim " supporting " formula assembly unit device (comprising nipper, positioning link and alignment pin etc.) to come temporary fixed, slit between two blocks of adjacent on surface of wall position light insulated sound-proof wall plates keeps 2～30mm, and the gauze wire cloth 4 that hangs around the plate is put into the slit of plate and plate, and by the convex-concave of plate structure convex-concave isolating bar 10 is clipped in and guarantees that all horizontal stringer board seam portions form UNICOM formula duct, also guarantee to form air space in the middle of the body of wall simultaneously in the middle of the body of wall.After wall assembly finishes, all horizontal stringer board seam positions are formed in the UNICOM formula duct, mouthful injection concrete mortar of building by body of wall top is similar to " wooden bookshelf " structure at the inner concrete grid frame 9 that forms of body of wall.As shown in Figure 6.After finishing, interior concreting, make temporary lining can have enough to meet the need use with regard to dismountable temporary lining.The density of interior concreting grid, sectional dimension, build the thing strength mark and whether add reinforcing bar, can set according to the requirement of body of wall in actual engineering.In non-bearing internal partition wall system, because the gauze wire cloth 4 on wallboard four limits is cast in the concrete grid, make to form " X " font three-dimensional steel silk netting in the cross section of concrete grid, strengthened the shock proof performance of concrete grid greatly, improved the ratio of performance to price of non-bearing internal partition wall.The outer pad wall of non-bearing is identical with non-bearing internal partition wall structure and job practices.
(3) assembly unit of insulative load bearing wall
Be the cross section of body of wall and grid frame as shown in Figure 7.The moulding of insulative load bearing wall, at first location and installation cage of reinforcement post 11 (comprising the reinforcing bar beam) is followed closely on cage of reinforcement post 11 then and is hung and leveling light insulated sound-proof wall plate, be two blocks of light insulated sound-proof wall plates are had a convex-concave structure that in the face of being buckled together, in the slit between the two light insulated sound-proof wall plates on the surface of wall position is 2～30mm, and the gauze wire cloth 4 that hangs around the plate is put into the slit of plate and plate, and the isolating bar 10 of convex concave is clipped in the middle of the wall by the convex-concave of plate structure, guarantee that all horizontal stringer board seam positions form UNICOM formula duct, also guarantee to form air space in the middle of the body of wall simultaneously.After wall assembly finishes, mouthful injection high-grade concrete mortar of building by body of wall top, at the inner formation of body of wall steel concrete grid frame 9 as shown in Figure 6, because the gauze wire cloth 4 on wallboard four limits is cast in the concrete grid, make and form " X " font three-dimensional steel silk netting in the cross section of concrete grid, strengthened the shock proof performance of concrete grid greatly, be to have added cage of reinforcement 11 in the grid frame 9 of load bearing wall with the difference of non.In build the steel concrete grid density, sectional dimension, build what of thing strength mark and reinforcing bar arrangement of reinforcement, can set according to the requirement of body of wall in actual engineering design.
3, technique effect:
Build the grid spliced wall in the insulative owing to adopted light insulated sound-proof wall plate and interior pouring concrete network, make body of wall have light body, antidetonation, cracking resistance, sound insulation, insulation, heat insulation, ventilative, anti-condensation, moistureproof, multiple function such as shock resistance, improved the flexibility in the wall construction, can disposablely finish the load-bearing of body of wall, antidetonation, insulation, heat insulation, sound insulation, lightweight (degree of hollowness), exempt to dismantle multiple construction demands such as template and wall plastering wet trade, easy construction, fast, lowered labor strength, and cost can replace traditional loam brick series wall than low.
Body of wall of the present invention after tested and the contrast of prior art wall performance are as follows:
This patent and the prior art body of wall physical property table of comparisons
| Project | Prior art | The art of this patent |
| Density (kgm -3) | 800～2000 | 600～1200 |
| Compressive strength (MPa) | 3～20 | 10～50 |
| Bending resistance load (KN) | 2.2～7.5 | 5.5～18 |
| Sound transmission loss dB (thickness 120mm) | ≥38 | ≥48 |
| Combustibility (GB5464) | Not flammable A level | Not flammable A level |
| Coefficient of thermal conductivity (Wm -1·k -1) | ≤0.35 | ≤0.09 |
Other physical property of body of wall of the present invention also all is better than the prior art body of wall.
Description of drawings
Fig. 1 is the light insulated sound-proof wall composition that hardens;
Fig. 2 is typing support holder structure vertical view;
Fig. 3 is typing support holder structure A-A sectional drawing;
Fig. 4 is the structural representation of insulative building external thermal insulated wall;
Fig. 5 is the structural representation of insulative non-bearing compartment wall;
Fig. 6 is the structural representation of pouring concrete grid frame in the insulative body of wall;
Fig. 7 is the structural representation of insulative load bearing wall.
The specific embodiment
The light insulated sound-proof wall plate is made of typing pallet, light heat insulation material and wall decoration layer.Wherein the wall decoration layer adopts the Cement fibre material and adds gauze wire cloth by the large-scale industrialized sheet material that produces of machine compression technology, and then adopts combination process to be combined into the light insulated sound-proof wall plate with typing pallet and light heat insulation material.Size length * wide * thick=1800mm * 1000mm * the 70mm of plate.
The prescription of light heat insulation material: 1m
3Volume material
Polyphenyl bubble grain: heap volume 0.8m
3
Cement: 150kg
Blowing agent: 8kg
Affinity agent: 12kg
Flyash: 150kg
Water: 80kg
The structure of typing pallet itself has constituted arch, beam, rod structure, good stability and shock proof characteristics are arranged, typing pallet being shaped as shown in Figure 2 arranged identical arch, beam, post thin walled shell in length and breadth and constituted, and makes it form the convex-concave plate, the pallet of promptly finalizing the design.Cross section is a parabolic type, it is of a size of: span of arch degree: 60mm, the pitch of arch: 50mm, long: 1000mm, wide: 600mm, material are expanded polystyrene (EPS), press the assembling method described in the summary of the invention, prepared insulative building external thermal insulated wall, non-bearing compartment wall, the outer pad wall of non-bearing and load-carrying members body of wall, the slit is 15mm between two adjacent light insulated sound-proof wall plates of assembly unit, obtains following data after tested:
Density (kgm
-3) 980
Compressive strength (MPa) 48
Bending resistance load (KN) 100
Sound transmission loss dB (thickness 120mm) 60
The not flammable A level of combustibility (GB5464)
Coefficient of thermal conductivity (Wm
-1K
-1) 0.07
Claims (2)
1, build the forming method of grid spliced wall in a kind of insulative, comprise the moulding of building external thermal insulated wall, non-bearing compartment wall, the outer pad wall of non-bearing and load-carrying members body of wall, it is characterized in that each body of wall forming method is as follows:
(1) insulative architectural exterior insulation wall:
The convex-concave structural plane of heat preservation and soundproof wallboard is buckled on the lateral surface of external wall, adopt the light insulated sound-proof wall plate of building by laying bricks or stones straggly, in building the process of wallboard by laying bricks or stones, at first the gauze wire cloth that hangs around the plate is fixed on the connection clothes-hook on the skin, make the light insulated sound-proof wall plate and connect clothes-hook " to be anchored into " building by laying bricks or stones in the concrete grid frame of body of wall firmly, form the insulative building external thermal insulated wall that has air space;
(2) the outer pad wall of insulative non-bearing compartment wall and non-bearing:
At first to finish the assembly unit of light insulated sound-proof wall plate, be cast in the inner concrete grid frame that forms of body of wall with concrete mortar then, that that two blocks of light insulated sound-proof wall plates are had a convex-concave structure is in the face of being buckled together, and adopt interim " supporting " formula assembly unit device to come temporary fixed, slit between two blocks of adjacent on surface of wall position light insulated sound-proof wall plates keeps 2～30mm, and the gauze wire cloth that hangs around the plate is put into the slit of plate and plate, and by the convex-concave of plate structure the convex-concave isolating bar is clipped in and guarantees that all horizontal stringer board seam portions form UNICOM formula duct in the middle of the body of wall, also guarantee simultaneously to form air space in the middle of the body of wall, after wall assembly finishes, all horizontal stringer board seam positions are formed in the UNICOM formula duct, mouthful injection concrete mortar of building by body of wall top, be similar to " wooden bookshelf " structure at the inner concrete grid frame that forms of body of wall, remove temporary lining after interior concreting is finished, the outer pad wall of non-bearing is identical with non-bearing internal partition wall structure and job practices;
(3) insulative load bearing wall:
Location and installation cage of reinforcement post at first, nail is hung and leveling light insulated sound-proof wall plate on the cage of reinforcement post then, that that two blocks of light insulated sound-proof wall plates are had a convex-concave structure is in the face of being buckled together, in the slit between the two light insulated sound-proof wall plates on the surface of wall position is 2～30mm, and the gauze wire cloth that hangs around the plate is put into the slit of plate and plate, and the isolating bar of convex concave is clipped in the middle of the wall by the convex-concave of plate structure, guarantee that all horizontal stringer board seam positions form UNICOM formula duct, also guarantee simultaneously to form air space in the middle of the body of wall, after wall assembly finishes, by mouthful injection high-grade concrete mortar of building on body of wall top, at the inner steel concrete grid frame that forms of body of wall.
2, build the light insulated sound-proof wall plate of the forming method employing of grid spliced wall in the described insulative of claim 1, it is characterized in that constituting by typing pallet, light heat insulation material, wall decoration layer and gauze wire cloth, the size relationship of light insulated sound-proof wall plate is: long * wide * thick, long: 500～2000mm, wide: 300～1500mm, thick: 30～180mm, the typing pallet is the light insulated sound-proof wall plate to be formed have shock resistance, insulation, heat insulation, the arch of silencing function, beam, rod structure, and it is shaped as and arranges identical arch system thin shell structures thing in length and breadth; The limit adjacent, that intersect of arch system shell thing constitutes the girder system structure; The crosspoint of girder system works constitutes the post architecture again, make light heat insulation material on the typing pallet, build the back and form plate with arch, beam, rod structure, arch is oval dome-type, parabola dome-type, semicircle ball-type, bell jar type, the widely different type of turning of ladder type, pyramid or prismatic build, span of arch degree: the pitch of arch=1: 0.5～1: 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410020878 CN1273697C (en) | 2004-07-02 | 2004-07-02 | Draftproof inside laying grille assembling wall and forming method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410020878 CN1273697C (en) | 2004-07-02 | 2004-07-02 | Draftproof inside laying grille assembling wall and forming method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1594777A CN1594777A (en) | 2005-03-16 |
| CN1273697C true CN1273697C (en) | 2006-09-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200410020878 Expired - Fee Related CN1273697C (en) | 2004-07-02 | 2004-07-02 | Draftproof inside laying grille assembling wall and forming method thereof |
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|---|---|
| CN (1) | CN1273697C (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100368649C (en) * | 2005-08-10 | 2008-02-13 | 陈星� | Air isolation type thermal insulation waterproof composite roofing and its construction method |
| CN101255714B (en) * | 2008-04-15 | 2010-06-09 | 河南省第一建筑工程集团有限责任公司 | Construction method for concrete macrotype xenotype shell construction body |
| CN103753699B (en) * | 2014-01-28 | 2018-09-25 | 山东乾元泽孚科技股份有限公司 | A kind of moulding process and former of heat-insulation wall plate |
| CN106639010A (en) * | 2016-10-14 | 2017-05-10 | 重庆方浩建筑保温材料有限公司万盛分公司 | Staggered type light body insulation board |
| CN110847435B (en) * | 2019-11-08 | 2024-04-26 | 洛阳北玻轻晶石技术有限公司 | Peripheral retaining wall body of assembled building |
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| CN1594777A (en) | 2005-03-16 |
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Granted publication date: 20060906 |