CN215670491U - Rigid homogeneous external wall panel - Google Patents

Rigid homogeneous external wall panel Download PDF

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CN215670491U
CN215670491U CN202121374943.2U CN202121374943U CN215670491U CN 215670491 U CN215670491 U CN 215670491U CN 202121374943 U CN202121374943 U CN 202121374943U CN 215670491 U CN215670491 U CN 215670491U
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rigid
external wall
wall panel
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李斌
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Abstract

The utility model discloses a rigid-bone homogeneous external wall panel, which comprises a bottom protective layer, a middle rigid frame layer and a top layer, wherein the middle rigid frame layer comprises a rigid framework formed by connecting and combining C-shaped fins, straight-plate-shaped fins and tension and compression rods, a plurality of pouring cavities are arranged in the rigid framework, and light concrete is poured in the pouring cavities; the C-shaped ribs are arranged in a longitudinal and transverse array mode, the C-shaped ribs are enclosed into a plurality of grids, through holes are formed in the C-shaped ribs, pull and press rods penetrate through the through holes and are arranged in a longitudinal and transverse array mode, and the pull and press rods are used for connecting and fixing the C-shaped ribs. The rigid-bone homogeneous external wall panel provided by the utility model can overcome various defects of the existing composite external wall, and the external wall panel prepared by the utility model has the performances of multi-dimensional high rigidity, small deformation and good thermal insulation performance.

Description

Rigid homogeneous external wall panel
Technical Field
The utility model relates to a rigid homogeneous external wall panel, and belongs to the technical field of assembly type buildings.
Background
At present, the assembled external wall panel is generally divided into an external hanging technology and an embedded technology, and is divided into different technical routes for solving the problems due to different materials.
At present, the main wallboard types which can be used as the assembled external wallboard at home are as follows: the concrete-rock wool composite external wall panel comprises a load-bearing concrete-rock wool composite external wall panel, a thin-wall concrete-rock wool composite external wall panel, a concrete-polystyrene composite external wall panel, a concrete-perlite composite external wall panel, a steel wire mesh cement heat-insulating material sandwich panel, an SP prestressed hollow panel, an aerated concrete external wall panel and a vacuum extrusion molding fiber cement panel (ECP for short).
1. Load-bearing concrete rock wool composite external wall panel
The load-bearing concrete rock wool composite external wall panel is formed by compounding a reinforced concrete structure bearing layer, a rock wool heat-insulating layer and a decorative surface layer. The thickness of the composite material is 250mm, wherein the thickness of a reinforced concrete structure bearing layer is 150mm, the thickness of a rock wool heat-insulating layer is 50mm, and the thickness of a decorative surface layer is 50 mm. The external wall panel has higher surface density and lower installation efficiency, and is not beneficial to popularization and application.
2. Thin-wall concrete rock wool composite external wall panel
The thin-wall concrete rock wool composite external wall panel is a non-bearing composite external wall panel formed by compounding a reinforced concrete structure layer (inner layer), a rock wool heat-insulating layer (middle layer) and a concrete finish coat (outer layer), and the thickness of the wall panel is 150 mm. However, the manufacturing process of the external wall panel is complex, and is not beneficial to popularization and application.
3. Concrete polystyrene composite external wall panel
The concrete polystyrene composite external wall panel is formed by compounding a reinforced concrete bearing layer (inner layer) with the thickness of 70mm, a polystyrene board heat-insulating layer (middle layer) with the thickness of 60mm or 80mm and a reinforced concrete finishing layer (outer layer) with the thickness of 70 mm. Because the density of the surface of the external wall is high, a special crane is needed for installation, and the popularization and the application to the current building industrialization are not facilitated.
4. Concrete expanded perlite composite external wall panel
The concrete expanded perlite composite external wall panel is formed by compounding a reinforced concrete structure bearing layer, an expanded perlite heat-insulating layer and a decorative surface layer. The thickness of the composite material is 300mm, wherein the thickness of the bearing layer is 150mm, the thickness of the heat insulation layer is 100mm, and the thickness of the decorative layer is 50 mm. The density of the surface of the external wall is high, and the external wall needs to be installed by a special crane, so that the popularization and the application of the current building industrialization are not facilitated.
5. Steel wire mesh cement heat-insulating material sandwich board
The steel wire net frame cement sandwich board is a semi-finished product which is made by welding low-carbon cold-drawn steel wires into a three-dimensional space net frame in a factory, filling a light heat-insulating core material (mainly a flame-retardant polystyrene foam board) in the middle, and spraying cement mortar on two sides of the sandwich board in a construction site or directly performing all prefabrication in the factory. However, the manufacturing process of the external wall panel is complex, the quality is uneven, and the external wall panel is not suitable for industrial popularization and application.
6. SP prestressed hollow slab
The SP prestressed hollow slab production technology is a novel prestressed concrete member produced by adopting the technology and equipment of the company SPANCRETE in the United states. The product has the advantages of smooth and flat surface, flexible size, large span, high load, high fire-resistant limit, good earthquake-resistant performance and the like, and has the characteristics of high production efficiency, template saving, no need of steam curing, capability of being produced in a superposition way and the like, but has higher price.
7. Aerated concrete external wall panel
The aerated concrete external wall panel is a novel light porous green environment-friendly building material external wall panel which takes cement, lime, silica sand and the like as main raw materials and is added with different quantities of steel bar meshes subjected to corrosion protection treatment according to structural requirements. The wallboard has the advantages of good fire resistance, high porosity, good sound absorption performance of the material and the like, has popularization and application experience in developed countries in Europe and America for over fifty years, and is mature in process technology.
8. Extrusion molding cement fiber wallboard (ECP)
The extrusion-molded cement fiber wallboard is a novel building cement wallboard which is formed by using siliceous materials (such as natural stone powder, fly ash, tailings and the like), cement, fibers and the like as main raw materials, performing vacuum high-pressure extrusion molding on the hollow board, and performing high-temperature high-pressure steam curing.
The assembled energy-saving composite wallboard is applied and popularized due to the excellent characteristics of the assembled energy-saving composite wallboard, particularly good heat insulation performance, but research results about the composite wallboard are not deep and comprehensive enough, and the following problems mainly exist:
1. the existing external wall has the defects of cracking, slipping, plane warping and the like caused by composite type, layered composite of different materials, multiple molding, multiple layers inside and outside, different materials, inconsistent temperature deformation, difference of physical properties and the like, so that rainwater erosion, freeze thawing, dropping and the like are caused.
2. Most of sandwich composite wallboards use common concrete as a structural layer and light aggregate concrete as a surface layer, relatively few researches are carried out, literature data of relevant researches on point support bending resistance and bearing performance of the relevant composite wallboards are lacked, and basic mechanical indexes of the structural layer required in the process of finishing basic installation and use of the wallboards are unclear.
3. The lightweight aggregate concrete has a certain heat preservation and insulation effect in the energy-saving composite wallboard, but the low heat conductivity of the lightweight aggregate is based on the premise of sacrificing the strength, so how to maintain the good heat preservation performance of the lightweight aggregate concrete material and further develop and improve the strength of the lightweight aggregate concrete becomes a subject to be researched and discussed.
In summary, the prior art obviously has inconvenience and defects in practical use, so it is necessary to provide a rigid homogeneous external wall panel and a manufacturing process thereof to solve the disadvantages of the prior art.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the background technology, the utility model provides a rigid-bone homogeneous external wall panel which can overcome the defects of cracking, slipping, plane warping, rainwater erosion, freeze thawing, falling and the like caused by the composite type, the layered composite of different materials, multiple molding, multiple layers inside and outside, different materials, inconsistent temperature deformation, different physical properties and the like of the traditional external wall; the prepared external wall panel has the performances of multi-dimensional high rigidity, small deformation and good heat insulation performance.
In order to solve the technical problems, the utility model adopts the following technical scheme:
a rigid homogeneous external wall panel comprises a bottom protective layer, a middle rigid frame layer and a top layer; the middle rigid frame layer comprises a rigid framework formed by connecting and combining C-shaped fins, straight-plate-shaped fins and tension and compression rods, a plurality of pouring cavities are arranged inside the rigid framework, and light concrete is poured in the pouring cavities.
Further, the bottom protective layer is an inorganic cement-based slurry layer; the thickness of the bottom protective layer is 10-25 mm.
Furthermore, the C-shaped ribs are arranged in a longitudinal and transverse array mode, the C-shaped ribs surround a plurality of grids, and the C-shaped ribs are fixed by welding.
Furthermore, through holes are formed in the C-shaped ribs, tension and compression rods penetrate through the through holes, the tension and compression rods are arranged in a longitudinal and transverse array mode, and the tension and compression rods are used for connecting and fixing the C-shaped ribs.
Furthermore, the periphery or the inner periphery of the structure formed by the C-shaped fins and the tension and compression rod is provided with straight-plate-shaped fins, and the straight-plate-shaped fins, the C-shaped fins and the tension and compression rod are fixed by welding.
Furthermore, the C-shaped fins and the straight-plate-shaped fins are cold-formed thin-wall galvanized plates; the inner and outer surfaces of the C-shaped rib and the straight plate-shaped rib are both wave-shaped structures.
Furthermore, the thicknesses of the top layer and the bottom protective layer are the same.
After the technical scheme is adopted, compared with the prior art, the utility model has the following advantages:
the utility model discloses a wall plate system project using a rigid homogeneous external wall plate as a building component, which is used for building external protective walls and is characterized in that: the defects of cracking, slipping, plane warping and the like caused by composite type, layered composite of different materials, multiple molding, multiple layers of inside and outside, different materials, inconsistent temperature deformation, difference of physical properties and the like of the conventional outer wall are overcome, and thus rainwater erosion, freeze thawing, dropping and the like are caused. Emphasizes the overall rigidity, material homogeneity, thermal insulation performance and surface and opening edge strength, and is a relatively homogeneous novel external wall panel established on the theory of a space structure system.
The utility model relates to an in-plane and out-of-plane multi-dimensional high-rigidity external wall panel, wherein the rigidity mainly comes from the rigidity of a space structure (tension and compression rod), the deformation capability of the external wall panel is ensured to meet the relevant requirements in construction and normal use, and the increase contribution of the rigidity of the space steel structure after being combined with heat insulation and coagulation is considered as a margin. The C-shaped cold thin-wall steel with the same shape and different directions forms a plane inner space structure system. In addition, the two-dimensional rigidity of the truss-like system consisting of the metal tension and compression rods can control the deformation capacity unexpectedly, so that the integral three-dimensional rigidity and the constraint deformation capacity of the truss-like system are ensured.
Except for the rigid framework, other materials are poured and formed in a one-time factory and vibrated, and the material is homogeneous and has good overall performance; the utility model applies the standard die to carry out industrial production, and the flatness of the utility model can reach millimeter level;
the homogeneous material mainly comprises large aggregate, medium aggregate, fine aggregate and cementing material, and the bonding strength of the material is very high.
The production mold is a flat mold, two main surfaces of the external wall panel are reinforced by the high-strength cementing material, and the surface hardness of the external wall panel is well ensured.
According to the utility model, the C-shaped rigid frame divides the pouring material into unequal unit blocks, so that the aggregation effect caused by deformation such as creep and shrinkage is reduced, the concentrated stress and concentrated deformation caused by deformation are reduced, and the deformation and cracking are better avoided.
The existence of the rigid framework also restrains the deformation of local blocks and the influence among the blocks, the relatively homogeneous material under the constraint of the rigid framework is taken as a unified whole, the three-dimensional rigidity is extremely large (relative to the concrete material), and the deformation and the cracking in the hoisting and mounting processes are sufficiently ensured.
The material is homogeneous, the heat conductivity coefficient is considered integrally, the experimental data is clear, the whole material is used as an enclosure component, whether the enclosure component is tested in a laboratory or is sufficiently guaranteed in the production, installation and operation processes, the test result is clear and clear, and the reliability is high;
in the utility model, the heat-insulating property is effectively controlled because the heat-insulating material is made of porous materials with heat-insulating property and different materials.
According to the utility model, the wallboard has high integral rigidity, is half embedded on a beam during construction, has small deformation, has high shear rigidity and shear strength between the wallboards, has good shear resistance, and is easy to integrally assemble on site.
The present invention will be described in detail below with reference to the accompanying drawings and examples.
Drawings
FIG. 1 is a schematic structural view of a skeleton according to the present invention;
FIG. 2 is a schematic view of the structure of the C-shaped fin of the present invention;
FIG. 3 is a schematic view of the construction of a straight plate-shaped rib according to the utility model;
FIG. 4 is a schematic diagram of the insertion of the C-shaped rib and the tension/compression bar in the present invention;
FIG. 5 is a schematic view of the construction of the middle steel frame layer according to the present invention;
FIG. 6 is an exploded view of the various layered structures of the present invention;
FIG. 7 is a schematic representation of the various layered structures of the present invention;
FIG. 8 is a schematic view of the external wall panel of the present invention during its erection;
fig. 9 is a schematic view of a building using the external wall panel of the present invention.
In the figure, 1-a bottom protective layer, 2-a middle rigid frame layer, 3-a top layer, 4-C type fins, 5-straight plate type fins, 6-a tension and compression rod and 7-a pouring cavity.
Detailed Description
In order to more clearly understand the technical features, objects, and effects of the present invention, embodiments of the present invention will now be described with reference to the accompanying drawings.
Example 1A rigid homogeneous external wall panel
As shown in fig. 1-7, the present invention provides a rigid homogeneous external wall panel, which comprises a bottom protective layer 1, a middle rigid frame layer 2 and a top layer 3.
The bottom protective layer 1 is an inorganic cement-based slurry layer.
The inorganic cement-based slurry layer consists of the following components in parts by weight: 40 parts of cement, 40 parts of river sand, 20 parts of water, 0.2 part of fiber and 0.1 part of powder rubber.
The thickness of the bottom protective layer 1 is 10-25 mm.
The middle rigid frame layer 2 comprises a rigid frame formed by connecting and combining C-shaped ribs 4, straight plate-shaped ribs 5 and tension and compression rods 6, and the rigid frame is a system with a three-dimensional rigid space structure.
The C-shaped ribs 4 are arranged in a longitudinal and transverse array mode, the C-shaped ribs 4 enclose a plurality of grids, and pouring cavities 7 are arranged in the grids.
And adjacent C-shaped ribs 4 are fixed by welding.
All seted up the through-hole on the C type rib 4, worn to be equipped with in the through-hole and drawn the depression bar 6, drawn the depression bar 6 and be arranged in the form of arranging with great ease, drawn the depression bar 6 and connect fixedly C type rib 4.
The periphery or the inner periphery of a structure formed by the C-shaped rib piece 4 and the tension and compression rod 6 is provided with a straight plate-shaped rib piece 5, and the straight plate-shaped rib piece 5, the C-shaped rib piece 4 and the tension and compression rod 6 are fixed by welding.
The C-shaped rib 4 and the straight rib 5 are cold-formed thin-wall galvanized plates.
The inner surface and the outer surface of the C-shaped rib 4 and the straight plate-shaped rib 5 are both wave-shaped structures so as to improve the bond strength and the adhesive force of the C-shaped rib and the straight plate-shaped rib in concrete.
Lightweight concrete is poured in the pouring cavity 7.
The light concrete comprises the following components in parts by weight: 245 parts of cement, 40 parts of river sand, 6 parts of particle quartz sand, 5 parts of vitrified micro bubbles, 7 parts of polyphenyl granules, 105 parts of water, 0.2 part of fiber, 0.1 part of rubber powder and a layer of glass fiber cloth as an auxiliary material.
The top layer 3 and the bottom protection layer 1 are made of the same material and have the same thickness.
And door and window mounting holes can be reserved on the external wall panel.
Example 2 manufacturing process of rigid homogeneous external wall panel
A manufacturing process of a rigid homogeneous external wall panel specifically comprises the following steps:
the method comprises the following steps of firstly, manufacturing a rigid framework, blanking a C-shaped rib 4 and a straight rib 5 according to a construction drawing of the rigid framework of the single external wall panel, performing mechanical cold machining extrusion on a galvanized plate according to the size, performing industrial assembly welding, connection and interpenetration, and forming the rigid framework by connecting and combining the C-shaped rib 4, the straight rib 5 and a tension and compression rod 6;
step two, manufacturing metal hanging components and connecting components for hoisting and installing the external wall panel;
coating a separant on the platform, and firstly building a first inorganic cement-based slurry layer;
placing the rigid framework manufactured in the step one on the inorganic cement-based slurry layer in the step three, placing hanging members and connecting members according to designed positions, then pouring the lightweight concrete which is mixed in a certain amount into a pouring cavity 7 with the rigid framework, and primarily vibrating;
paving an inorganic cement-based slurry layer on the surface of the lightweight concrete, vibrating for compacting, and mechanically pressing and smearing to be flat;
and step six, according to the indoor temperature condition, maintaining until the strength reaches 70% of the designed strength, opening the mold, stacking and maintaining for 28 days, and then leaving the factory.
The inorganic cement-based slurry layer in the third step is composed of the following components in parts by weight: 40 parts of cement, 40 parts of river sand, 20 parts of water, 0.2 part of fiber and 0.1 part of powder adhesive; the thickness of the slurry layer is 10-25 mm.
The lightweight concrete in the fourth step comprises the following components in parts by weight: 245 parts of cement, 40 parts of river sand, 6 parts of particle quartz sand, 5 parts of vitrified micro bubbles, 7 parts of polyphenyl granules, 105 parts of water, 0.2 part of fiber and 0.1 part of rubber powder; and laying a layer of glass fiber cloth on the surface of the lightweight concrete.
The utility model is an innovative material formed by connecting and combining cold-bending thin-wall galvanized special-shaped plate components to form a rigid framework with a three-dimensional rigidity space structure system, pouring lightweight concrete combined with vitrified micro-beads, polyphenyl particles, micro-particle quartz sand, cement, fibers, rubber powder and the like, and forming by mechanical vibration and matching with a mounting mould and related components in the using process; the utility model is an assembled external wall panel which is relatively uniform, has good heat preservation and insulation performance, large integral rigidity, light weight, high internal and external strength and easy installation.
The foregoing is illustrative of the best mode of the utility model and details not described herein are within the common general knowledge of a person of ordinary skill in the art. The scope of the present invention is defined by the appended claims, and any equivalent modifications based on the technical teaching of the present invention are also within the scope of the present invention.

Claims (7)

1. The utility model provides a rigid bone homogeneity side fascia which characterized in that: comprises a bottom protective layer (1), a middle rigid frame layer (2) and a top layer (3); the middle rigid frame layer (2) comprises a rigid framework formed by connecting and combining C-shaped fins (4), straight-plate-shaped fins (5) and tension and compression rods (6), a plurality of pouring cavities (7) are arranged inside the rigid framework, and light concrete is poured in the pouring cavities (7).
2. The rigid-skeletal homogeneous external wall panel according to claim 1, wherein: the bottom protective layer (1) is an inorganic cement-based slurry layer; the thickness of the bottom protective layer (1) is 10-25 mm.
3. The rigid-skeletal homogeneous external wall panel according to claim 1, wherein: the C-shaped fins (4) are arranged in a longitudinal and transverse array mode, the C-shaped fins (4) enclose a plurality of grids, and adjacent C-shaped fins (4) are fixed by welding.
4. The rigid-skeletal homogeneous external wall panel according to claim 1, wherein: all seted up the through-hole on C type fin (4), wear to be equipped with in the through-hole and draw depression bar (6), draw depression bar (6) and be the formation mode of moving about freely and quickly and arrange, draw depression bar (6) to connect fixedly C type fin (4).
5. The rigid-skeletal homogeneous external wall panel according to claim 1, wherein: the C-shaped fins (4) and the tension and compression rods (6) are enclosed to form a structure, the periphery or the inner periphery of the structure is provided with straight plate-shaped fins (5), and the straight plate-shaped fins (5), the C-shaped fins (4) and the tension and compression rods (6) are fixed by welding.
6. The rigid-skeletal homogeneous external wall panel according to claim 1, wherein: the C-shaped fins (4) and the straight-plate-shaped fins (5) are cold-bent thin-wall galvanized plates; the inner surface and the outer surface of the C-shaped rib (4) and the straight plate-shaped rib (5) are both wave-shaped structures.
7. The rigid-skeletal homogeneous external wall panel according to claim 1, wherein: the top layer (3) and the bottom protective layer (1) are made of the same material and have the same thickness.
CN202121374943.2U 2021-06-21 2021-06-21 Rigid homogeneous external wall panel Active CN215670491U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113431255A (en) * 2021-06-21 2021-09-24 李斌 Rigid-bone homogeneous external wall panel and manufacturing process thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113431255A (en) * 2021-06-21 2021-09-24 李斌 Rigid-bone homogeneous external wall panel and manufacturing process thereof

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