CN102501245A - Intermediate branch chain of fully-flexible fine operation platform - Google Patents
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Abstract
本发明公开了一种全柔性细微操作平台的中间支链,中间支链的中部设有四由度柔性铰链,所述的四由度柔性铰链包括上联接环、下联接环和中柱;上联接环中设有三分支的Y型联接片,Y型联接片的三个分支均设置在同一水平面上,第一分支沿x轴布置,第二分支沿y轴布置,第三分支沿与x轴成135度的方向布置;下联接环中设有沿圆周均匀分布的三片径向片状梁;三片径向片状梁均安装在中柱下端,中柱的上端接Y型联接片的底面。该全柔性细微操作平台的中间支链具有全柔性关节,具有4个自由度,能避免全柔性细微操作平台产生刚性碰撞和破坏。
The invention discloses a middle branch chain of a fully flexible micro-operation platform. The middle part of the middle branch chain is provided with a four-degree-of-freedom flexible hinge, and the four-degree-of-freedom flexible hinge includes an upper connecting ring, a lower connecting ring and a central column; There is a three-branched Y-shaped connecting piece in the connecting ring. The three branches of the Y-shaped connecting piece are all arranged on the same horizontal plane. The first branch is arranged along the x-axis, the second branch is arranged along the y-axis, and the third branch is arranged along the x-axis. Arranged in a direction of 135 degrees; the lower coupling ring is equipped with three radial sheet beams evenly distributed along the circumference; the three radial sheet beams are all installed at the lower end of the center column, and the upper end of the center column is connected to the Y-shaped coupling piece. bottom surface. The middle branch chain of the fully flexible micro-operation platform has a fully-flexible joint with 4 degrees of freedom, which can avoid rigid collision and damage of the fully-flexible micro-operation platform.
Description
技术领域 technical field
本发明涉及一种全柔性细微操作平台的中间支链。The invention relates to an intermediate branch chain of a fully flexible micro-operation platform.
背景技术 Background technique
细微操作技术是精密仪器和精密机械达到高精度的关键技术之一,目前已被广泛应用在微外科手术、微细加工、光纤对接、微机电系统装配等多学科领域。细微操作平台用来承载细微操作时的操作对象,以便细微操作末端执行器在其上对操作对象进行特定的操作以完成指定任务。Micromanipulation technology is one of the key technologies for precision instruments and precision machinery to achieve high precision. It has been widely used in multidisciplinary fields such as microsurgery, micromachining, optical fiber docking, and microelectromechanical system assembly. The micromanipulation platform is used to carry the operation object during micromanipulation, so that the micromanipulation end effector can perform specific operations on the operation object on it to complete the specified task.
现有的细微操作都基于开环控制,国内外也有一些学者设计了多种柔性并联机器人来执行微米甚至纳米级的多自由度移动和转动,并有多项相关专利技术,例如:一种三支链六自由度并联柔性铰链微动机构(中国专利:CN200610151113.7),六自由度宏/微双重驱动纳米级定位大行程柔性并联机器人(中国专利:CN 200410013627.7),六自由度大行程、高精度柔性并联机器人(中国专利:CN200410013628.1),但这些现有技术存在的主要问题是结构复杂、没有力/力矩相关信息的反馈,并且受显微设备精度所限,因此很难保证微细操作的精准性和可靠性要求。另外,传统的细微操作末端执行器在操作过程中由于通常没有实时反馈环节,很容易发生刚性碰撞,对操作对象和系统造成破坏性影响。The existing micro-operations are all based on open-loop control. Some scholars at home and abroad have designed a variety of flexible parallel robots to perform multi-degree-of-freedom movements and rotations at the micron or even nanometer level, and have a number of related patented technologies, such as: a three-dimensional Branched six-degree-of-freedom parallel flexible hinge micro-motion mechanism (Chinese patent: CN200610151113.7), six-degree-of-freedom macro/micro dual-drive nanoscale positioning and large-stroke flexible parallel robot (Chinese patent: CN 200410013627.7), six-degree-of-freedom large-stroke, High-precision flexible parallel robot (Chinese patent: CN200410013628.1), but the main problems of these existing technologies are complex structure, no feedback of force/torque related information, and limited by the precision of microscopic equipment, so it is difficult to ensure microscopic Operational accuracy and reliability requirements. In addition, the traditional micro-manipulation end effector usually has no real-time feedback link during the operation process, so it is prone to rigid collisions, causing destructive effects on the operated object and the system.
中间支链为全柔性细微操作平台的核心支撑部件,因此有必要设计一种全新的具有全柔性关节的中间支链。The middle branch chain is the core support component of the fully flexible micro-manipulation platform, so it is necessary to design a new middle branch chain with fully flexible joints.
发明内容 Contents of the invention
本发明所要解决的技术问题是提供一种全柔性细微操作平台的中间支链,该全柔性细微操作平台的中间支链具有全柔性关节,能避免全柔性细微操作平台刚性碰撞和破坏。The technical problem to be solved by the present invention is to provide a middle branch chain of a fully flexible micro-operation platform. The middle branch chain of the fully-flexible micro-operation platform has fully flexible joints, which can avoid rigid collision and damage of the fully-flexible micro-operation platform.
发明的技术解决方案如下:The technical solution of the invention is as follows:
一种全柔性细微操作平台的中间支链,中间支链的中部设有四由度柔性铰链,所述的四由度柔性铰链包括上联接环、下联接环和中柱;A middle branch chain of a fully flexible micro-operation platform, the middle part of the middle branch chain is provided with a four-degree-of-freedom flexible hinge, and the four-degree-of-freedom flexible hinge includes an upper connecting ring, a lower connecting ring and a central column;
上联接环中设有三分支的Y型联接片,Y型联接片的三个分支均设置在同一水平面上,第一分支沿x轴布置,第二分支沿y轴布置,第三分支沿与x轴成135度的方向布置;There is a Y-shaped connecting piece with three branches in the upper connecting ring. The three branches of the Y-shaped connecting piece are all arranged on the same horizontal plane. The first branch is arranged along the x-axis, the second branch is arranged along the y-axis, and the third branch is arranged along the x-axis. The axis is arranged in a direction of 135 degrees;
下联接环中设有沿圆周均匀分布的三片径向片状梁;三片径向片状梁均安装在中柱下端,中柱的上端接Y型联接片的底面。The lower coupling ring is provided with three radial sheet beams evenly distributed along the circumference; the three radial sheet beams are installed at the lower end of the central column, and the upper end of the central column is connected to the bottom surface of the Y-shaped coupling piece.
在所述的Y型联接片上设有3片应变片,每一片径向片状梁上设有1片应变片。Three strain gauges are arranged on the Y-shaped connecting piece, and one strain gauge is arranged on each radial sheet beam.
中间支链的两个端部均设有圆锥螺纹。Both ends of the middle branch are provided with conical threads.
所述的全柔性细微操作平台包括移动平台、固定平台、一组中间支链和至少三组相同的侧部支链;The fully flexible micro-operating platform includes a mobile platform, a fixed platform, a group of middle branch chains and at least three groups of identical side branch chains;
中间支链呈竖直设置,中间支链的上端连接移动平台的几何中心;中间支链的下端连接固定平台的几何中心。The middle branch chain is arranged vertically, and the upper end of the middle branch chain is connected to the geometric center of the mobile platform; the lower end of the middle branch chain is connected to the geometric center of the fixed platform.
有益效果:Beneficial effect:
针对国内外相关现存技术存在的缺陷,本发明提出一种全柔性细微操作平台的中间支链,全柔性细微操作平台在承载操作对象的同时,中间支链能提供相应四自由度的适当弹性变形,避免末端执行器在操作的过程产生刚性碰撞而对操作对象和系统造成破坏性影响,以此实现机械上的柔性操作。Aiming at the defects of related existing technologies at home and abroad, the present invention proposes a middle branch chain of a fully flexible micro-operation platform. While the fully flexible micro-operation platform carries the operation object, the middle branch chain can provide appropriate elastic deformation of the corresponding four degrees of freedom. , to avoid the rigid collision of the end effector in the process of operation and cause destructive effects on the operating object and system, so as to achieve mechanical flexible operation.
本发明的中间支链的结构简单、操作精准性和可靠性好、动态性能优良。The intermediate branch chain of the present invention has simple structure, good operation accuracy and reliability, and excellent dynamic performance.
具体应用时,操作对象被支承在移动平台上,当操作手对操作对象进行细微操作时,中间支链在各柔性铰链上的力敏元件表面会发生相应的应变,粘贴在弹性元件上的应变片也会产生与应变相对应的电阻值变化,这种电阻值的变化经放大、标定和解耦后可以得到施加在移动平台上的力和力矩,具体如下:In specific applications, the operating object is supported on the mobile platform. When the operator performs fine manipulations on the operating object, the surface of the force-sensitive element on each flexible hinge in the middle branch will undergo a corresponding strain, and the strain on the elastic element will The sheet will also produce a change in resistance value corresponding to the strain. This change in resistance value can be amplified, calibrated and decoupled to obtain the force and moment applied to the mobile platform, as follows:
Y型联接片的第一分支上的应变片用来检测动平台所受的沿x方向的力Fx,第二分支上的应变片用来检测动平台所受的沿y方向的力Fy,第三分支上的应变片用来检测动平台所受的沿z方向的力Fz;The strain gauge on the first branch of the Y-shaped connecting piece is used to detect the force Fx on the moving platform along the x direction, and the strain gauge on the second branch is used to detect the force Fy on the moving platform along the y direction. The strain gauges on the three branches are used to detect the force Fz along the z direction on the moving platform;
下联接环中的三片径向片状梁构件上的应变片,用来检测动平台所受的沿z轴方向的转矩Mz,为操作系统的实时反馈和控制提供必要的信息,以实现控制方面的柔性装配。The strain gauges on the three radial sheet beam members in the lower coupling ring are used to detect the torque Mz along the z-axis direction on the moving platform, and provide necessary information for the real-time feedback and control of the operating system to achieve Flexible assembly in terms of control.
当操作完成后,由于没有操作力作用在移动平台和各柔性铰链上,各柔性铰链恢复初始形状。After the operation is completed, since there is no operating force acting on the mobile platform and each flexible hinge, each flexible hinge returns to its original shape.
总的来说,本发明的中间支链作为全柔性细微操作平台的关键支撑支链,能有效防止操作不当带来的破坏和刚性碰撞,为控制系统提供定量的力和转矩信息,为反馈控制提供数据支持。由于本发明能同时实现机械和控制方面的柔性操作,可以使细微操作达到极高的精度(精度能达到微米级)和极高的可靠性。In general, the intermediate branch chain of the present invention, as the key support branch chain of the fully flexible micro-operation platform, can effectively prevent damage and rigid collision caused by improper operation, provide quantitative force and torque information for the control system, and provide feedback Control provides data support. Because the present invention can simultaneously realize the flexible operation of the mechanical and control aspects, it can make the fine operation achieve extremely high precision (the precision can reach the micron level) and extremely high reliability.
附图说明 Description of drawings
图1为本发明的细微操作平台结构示意图。Fig. 1 is a schematic structural diagram of the micro-operation platform of the present invention.
图2为细微操作平台侧部支链使用的柔性球铰链示意图。Fig. 2 is a schematic diagram of the flexible ball hinge used in the side branch chain of the micro operation platform.
图3为细微操作平台侧部支链使用的柔性移动铰链示意图。Fig. 3 is a schematic diagram of the flexible movable hinge used in the side branch chain of the micro operation platform.
图4为细微操作平台中部支链使用的四由度柔性铰链示意图。Fig. 4 is a schematic diagram of a four-degree-of-freedom flexible hinge used in the middle branch of the micro-operation platform.
标号说明:1-固定平台,2-侧部支链的柔性球铰链,3-柔性移动铰链,4-中部支链使用的四由度柔性铰链,5-中部支链;6-移动平台,7-侧部支链;Explanation of symbols: 1-fixed platform, 2-flexible ball hinge of side branch chain, 3-flexible movable hinge, 4-four degrees of freedom flexible hinge used in middle branch chain, 5-middle branch chain; 6-mobile platform, 7 - Side branches;
具体实施方式 Detailed ways
以下将结合附图和具体实施例对本发明做进一步详细说明:The present invention will be described in further detail below in conjunction with accompanying drawing and specific embodiment:
实施例1:Example 1:
如图1和图4,中间支链的中部设有四由度柔性铰链,所述的四由度柔性铰链包括上联接环、下联接环和中柱;As shown in Figure 1 and Figure 4, the middle part of the middle branch is provided with a four-degree-of-freedom flexible hinge, and the four-degree-of-freedom flexible hinge includes an upper coupling ring, a lower coupling ring and a central column;
上联接环中设有三分支的Y型联接片,Y型联接片的三个分支均设置在同一水平面上,第一分支沿x轴布置,第二分支沿y轴布置,第三分支沿与x轴成135度的方向布置;There is a Y-shaped connecting piece with three branches in the upper connecting ring. The three branches of the Y-shaped connecting piece are all arranged on the same horizontal plane. The first branch is arranged along the x-axis, the second branch is arranged along the y-axis, and the third branch is arranged along the x-axis. The axis is arranged in a direction of 135 degrees;
下联接环中设有沿圆周均匀分布的三片径向片状梁;三片径向片状梁均安装在中柱下端,中柱的上端接Y型联接片的底面。The lower coupling ring is provided with three radial sheet beams evenly distributed along the circumference; the three radial sheet beams are installed at the lower end of the central column, and the upper end of the central column is connected to the bottom surface of the Y-shaped coupling piece.
中间支链的两个端部均设有圆锥螺纹。Both ends of the middle branch are provided with conical threads.
如图1-4,一种基于中间支链的全柔性六自由度细微操作平台,包括移动平台、固定平台、一组前述的中间支链和至少三组相同的侧部支链;As shown in Figure 1-4, a fully flexible six-degree-of-freedom micro-manipulation platform based on the middle branch chain, including a mobile platform, a fixed platform, a set of the aforementioned middle branch chains and at least three sets of the same side branch chains;
侧部支链呈竖直设置,侧部支链相对中间支链周向均匀布置在移动平台和固定平台之间;The side branch chains are vertically arranged, and the side branch chains are evenly arranged between the mobile platform and the fixed platform in the circumferential direction relative to the middle branch chain;
中间支链呈竖直设置,中间支链的上端连接移动平台的几何中心;中间支链的下端连接固定平台的几何中心;The middle branch chain is arranged vertically, the upper end of the middle branch chain is connected to the geometric center of the mobile platform; the lower end of the middle branch chain is connected to the geometric center of the fixed platform;
每一个侧部支链的两端各设有一个柔性球铰链,每一个的侧部支链的中部设有一个柔性移动铰链;Each side branch is provided with a flexible ball hinge at both ends, and the middle of each side branch is provided with a flexible movable hinge;
所述的柔性移动铰链由上部连接柱、下部连接柱、用于支撑柔性移动铰链上部的上支承与用于连接柔性移动铰链下端的下支承对接而成,上支承和下支承都由2个互成90度的马钉型梁构成,上支承和下支承的对接处形成一个中空的十字形构件;(构成该十字形构件的4个单臂中,相邻的两个单臂组成一个整体成为上支承的一部分,另外两个单臂组成一个整体成为下支承的一部分。)上支承和下支承分别与上部连接柱和下部连接柱连接。The flexible movable hinge is composed of an upper connecting column, a lower connecting column, an upper support for supporting the upper part of the flexible movable hinge and a lower support for connecting the lower end of the flexible movable hinge. It is composed of horse-nail beams at 90 degrees, and a hollow cross-shaped member is formed at the joint of the upper support and the lower support; (among the four single arms that constitute the cross-shaped member, the adjacent two single arms form a whole A part of the upper support, and the other two single arms form a whole to become a part of the lower support.) The upper support and the lower support are respectively connected with the upper connecting column and the lower connecting column.
所述的柔性球铰链包括上部连接环和下部连接环,上部连接环和下部连接环分别位于柔性球铰链的上端和下端;上部连接环和下部连接环通过三片轴向肋连接,上部连接环上设有2条x轴方向的梭型通槽,下部连接环上设有2条y轴方向的梭型通槽。The flexible ball hinge includes an upper connecting ring and a lower connecting ring, the upper connecting ring and the lower connecting ring are respectively located at the upper end and the lower end of the flexible ball hinge; the upper connecting ring and the lower connecting ring are connected by three axial ribs, and the upper connecting ring There are two shuttle-shaped through grooves in the direction of the x-axis on the upper part, and two shuttle-shaped through-grooves in the direction of the y-axis are arranged on the lower connecting ring.
在所述的上部连接环和下部连接环外端部均设有圆锥内螺纹;在上部连接柱和下部连接柱设有圆锥外螺纹;所述的圆锥内螺纹与圆锥外螺纹相适配。The outer ends of the upper connecting ring and the lower connecting ring are provided with conical internal threads; the upper connecting column and the lower connecting column are provided with conical external threads; the conical internal threads are compatible with the conical external threads.
在所述的Y型联接片上设有3片应变片,在每一个十字形构件上设有2片应变片,每一片径向片状梁上设有1片应变片。Three strain gauges are arranged on the Y-shaped connecting piece, two strain gauges are arranged on each cross-shaped member, and one strain gauge is arranged on each radial sheet beam.
所述的侧部支链为三组。There are three groups of side branches.
三个侧部支链中的柔性移动铰链中的十字形构件上的应变片分别用来检测支链所受的拉压力[F1,F2,F3],根据所得的拉压力[F1,F2,F3]和力雅克比矩阵J计算出移动平台沿x,y和z轴的转矩Mx,My和Mz:The strain gauges on the cross-shaped members of the flexible moving hinges in the three side branch chains are used to detect the tensile pressure [F1, F2, F3] on the branch chain respectively. According to the obtained tensile pressure [F1, F2, F3 ] and the force Jacobian matrix J to calculate the moments Mx, My and Mz of the mobile platform along the x, y and z axes:
其中力雅克比矩阵J根据全柔性六自由度细微操作平台的结构和几何尺寸根据机器人学原理计算。Among them, the force Jacobian matrix J is calculated based on the structure and geometric dimensions of the fully flexible six-degree-of-freedom micro-manipulation platform according to the principles of robotics.
其中,A是一个3行6列的矩阵,是当不考虑中间支链时全柔性六自由度细微操作平台的速度雅克比矩阵,B是由Js和一个3行3列的单位矩阵组成,其中Js是不考虑外部支链时全柔性六自由度细微操作平台的速度雅克比矩阵。Among them, A is a matrix of 3 rows and 6 columns, which is the velocity Jacobian matrix of the fully flexible six-degree-of-freedom micro-manipulation platform when the intermediate branch is not considered, and B is composed of Js and an identity matrix of 3 rows and 3 columns, where Js is the velocity Jacobian matrix of the fully flexible six-degree-of-freedom micro-manipulation platform without considering the external branch chain.
根据所得的拉压力[F1,F2,F3]和力雅克比矩阵J计算出移动平台沿x,y和z轴的转矩Mx,My和Mz为现有技术,参见参考文献:论文作者:Joshi,S.,Lung-Wen Tsai.论文题目:A comparison study of two 3-DOF parallelmanipulators:one with three and the other with four supporting legs期刊:IEEE Transactions on Robotics and Automation,Volume:19Issue:2,出版时间:Apr 2003。Calculate the torque Mx, My and Mz of the mobile platform along the x, y and z axes according to the obtained tension force [F1, F2, F3] and the force Jacobian matrix J. This is the prior art, see References: The author of the paper: Joshi , S., Lung-Wen Tsai. Title of the paper: A comparison study of two 3-DOF parallel manipulators: one with three and the other with four supporting legs Journal: IEEE Transactions on Robotics and Automation, Volume: 19 Issue: 2, Publication time: April 2003.
参见图1,移动平台用来支承细微操作的被操作对象,细微操作机器手对对操作对象进行操作如光纤对接、微机电系统装配等,移动平台通过三组相同的侧部支链和一组处于中间位置的中部支链与固定平台相连接,三组相同的侧部支链由中部的柔性移动铰链和两端的柔性球铰链通过锥螺纹副连接组成,中部支链由其中间的四自由度柔性铰链和其两端带圆锥外螺纹的圆柱组成,并通过两端的圆锥外螺纹与移动平台和固定平台上的圆锥内螺纹相连接。Referring to Figure 1, the mobile platform is used to support the manipulated object for micro-manipulation, and the micro-manipulation robot arm operates on the manipulated object, such as optical fiber docking, micro-electro-mechanical system assembly, etc. The middle branch chain in the middle position is connected with the fixed platform, and the three groups of the same side branch chains are composed of a flexible moving hinge in the middle and a flexible ball hinge at both ends connected by a taper thread pair, and the middle branch chain is composed of four degrees of freedom in the middle. The flexible hinge is composed of a cylinder with conical external threads at both ends, and is connected with the conical internal threads on the mobile platform and the fixed platform through the conical external threads at both ends.
在图2中,2-1是柔性球铰链沿x轴方向的两个梭型通槽(实际上是沿弧面弯曲的梭型通槽,该梭型通槽的具体加工方式为:1)在竖直的圆筒壁上由上往下切一刀形成第一割线,2)再在竖直的圆筒壁上由下往上切一刀形成第二割线,两条割线左右位置对齐,形成一个梭型通槽,两条割线的左右两侧之间【即梭型通槽的左右两端】具有平滑过渡。),2-2是柔性球铰链沿圆周均匀分布的三片轴向肋,2-3是柔性球铰链带圆锥内螺纹的上部连接环,2-4是柔性球铰链沿y轴方向的两个梭型通槽,2-5是柔性球铰链带圆锥内螺纹的下部连接环。In Figure 2, 2-1 is the two shuttle-shaped slots of the flexible ball hinge along the x-axis direction (actually, it is a shuttle-shaped slot curved along the arc surface, and the specific processing method of the shuttle-shaped slot is: 1) Cut from top to bottom on the vertical cylinder wall to form the first secant line, 2) then cut from bottom to top on the vertical cylinder wall to form the second secant line, the two secant lines are aligned left and right, A shuttle-shaped channel is formed, and there is a smooth transition between the left and right sides of the two secant lines [that is, the left and right ends of the shuttle-shaped channel]. ), 2-2 is the three axial ribs evenly distributed along the circumference of the flexible ball hinge, 2-3 is the upper connecting ring of the flexible ball hinge with conical internal thread, 2-4 is the two ribs of the flexible ball hinge along the y-axis direction Shuttle type through groove, 2-5 is the lower connecting ring of flexible ball hinge band conical internal thread.
采用梭型通槽结构的目标是为了让结构能有且只有一个转动自由度。The goal of adopting the shuttle-shaped channel structure is to allow the structure to have one and only one rotational degree of freedom.
2-1可以使柔性球铰链绕x轴转动,2-2可以使柔性球铰链绕z轴转动,2-3和2-5用来与移动平台或固定平台相连接,2-4可以使柔性球铰链2绕y轴转动。2-1 can make the flexible ball hinge rotate around the x-axis, 2-2 can make the flexible ball hinge rotate around the z-axis, 2-3 and 2-5 are used to connect with the mobile platform or fixed platform, 2-4 can make the flexible The ball hinge 2 rotates around the y-axis.
在图3中,3-1是带圆锥外螺纹的柔性移动铰链下部连接柱,3-2是两个互成90度的马钉型(即半方框形)梁构成的下支承,3-3是中空的十字形构件【也可以理解为是两片平行的十字形片连接而成,而且两片平行的十字形片之间存在一定间隙。】构成一个平行机构,用于使机构具有一个移动自由度,同时在十字形构件上粘贴有应变片,用来检测柔性移动铰链所受的拉压力,3-4是粘贴在十字形构件上的第一应变片,3-5是两个互成90度的马钉型梁构成的上支承。3-6是带圆锥外螺纹的柔性移动铰链上部连接柱。In Fig. 3, 3-1 is the flexible moving hinge lower connecting column with conical external thread, and 3-2 is the lower support that two horse nail type (i.e. semi-square frame) beams forming 90 degrees each other, 3- 3 is a hollow cross-shaped member [it can also be understood as two parallel cross-shaped pieces connected, and there is a certain gap between the two parallel cross-shaped pieces. 】Constitute a parallel mechanism, which is used to make the mechanism have a degree of freedom of movement. At the same time, strain gauges are pasted on the cross-shaped member to detect the tensile pressure on the flexible moving hinge. 3-4 are pasted on the cross-shaped member. The first strain gauge, 3-5 is the upper support that two horse nail beams forming 90 degrees each other. 3-6 is the upper connection column of the flexible mobile hinge with conical external thread.
十字形构件可以使柔性移动铰链能沿机构的轴向相对移动,下支承和上支承分别与下部连接柱和上部连接柱相连接(第一应变片可以检测到柔性移动铰链在发生变形时的沿轴向的拉力或压力的大小)。The cross-shaped member can enable the flexible movable hinge to move relative to the axial direction of the mechanism, and the lower support and the upper support are connected with the lower connecting column and the upper connecting column respectively (the first strain gauge can detect the movement of the flexible movable hinge when it deforms. Axial tension or compression).
在图4中,4-1是在圆周均匀分布的三片径向片状梁,4-2是三分支Y型联接片,其第一分支沿x轴布置,第二分支沿y轴布置,第三轴沿与x轴成135度的方向布置,4-3为粘贴在4-2上的第二应变片,4-4为带圆锥外螺纹的上联接环,4-5为带圆锥外螺纹的下联接环,4-6为粘贴在径向片状梁上的第三应变片。In Fig. 4, 4-1 is three radial sheet beams evenly distributed on the circumference, 4-2 is a three-branch Y-shaped connecting piece, the first branch of which is arranged along the x-axis, and the second branch is arranged along the y-axis, The third axis is arranged along the direction of 135 degrees to the x-axis, 4-3 is the second strain gauge pasted on 4-2, 4-4 is the upper coupling ring with conical external thread, 4-5 is the upper coupling ring with conical external thread The lower connecting ring of the thread, 4-6 is the third strain gauge pasted on the radial sheet beam.
中间支链其实是由三个零件构成的,其中主要是中部的四自由度柔性铰链,另外还包括上下各一个一端带圆锥内螺纹和一端带圆锥外螺纹的的圆柱,圆柱圆锥内螺纹与四自由度柔性铰链相连,圆柱圆锥外螺纹与动平台和固定平台中心的圆锥内螺纹相连。The middle branch chain is actually composed of three parts, the main one is the four-degree-of-freedom flexible hinge in the middle, and it also includes a cylinder with a conical internal thread at one end and a conical external thread at one end. The degrees of freedom are connected with flexible hinges, and the cylindrical conical external thread is connected with the conical internal thread at the center of the moving platform and the fixed platform.
三片径向片状梁可以使四由度柔性铰链绕z轴旋转,Y型联接片可以使四由度柔性铰链沿z轴移动、绕x轴和y轴旋转,第二应变片可以检测到四由度柔性铰链在发生变形时的沿z轴的力、和绕x轴与y轴的转矩,四由度柔性铰链通过上联接环和下联接环与中间支链相连接,三片径向片状梁构件上的第三应变片可以检测到四由度柔性铰链绕z轴旋转的转矩。Three pieces of radial sheet beams can make the four degrees of freedom flexible hinge rotate around the z-axis, Y-shaped joints can make the four-degrees of freedom flexible hinge move along the z-axis, rotate around the x-axis and y-axis, and the second strain gauge can detect The force along the z-axis and the torque around the x-axis and y-axis of the four-degree-of-degree flexible hinge when deformation occurs. The four-degree-of-degree flexible hinge is connected to the middle branch chain through the upper connecting ring and the lower connecting ring. The three-piece diameter A third strain gauge on the sheet beam member can sense the moment of rotation of the four degrees of freedom flexible hinge about the z-axis.
应用例1:为保证微型电子元器件的装配精度,用所提出的全柔性六自由度细微操作平台来支承PCB板,细微操作机械手夹持微型的电子元器件进行装配,为将微型电子元器件的多个插针准确插入PCB板的相应插孔中,细微操作机械手夹持微型的电子元器件移动到数字化测量系统提供的目标位置,首先设定许用的操作力为[Fx,Fy,Fz,Mx,My,Mz]=[0,0,1N,0,0,0],即只允许有沿z方向的操作力,在操作过程中,由于各种误差所造成的影响,插针与插孔的位置可能会有偏差,譬如在x方向的误差势必造成装配过程中产生x方向的装配力和沿y轴的装配力矩,这时全柔性六自由度细微操作平台在产生沿x方向做适当的移动和沿y轴做适当的转动以防止插针和插孔的变形损坏,并同时检测到装配力Fx和装配力矩My超过了设定值,根据装配力的方向和装配力矩的方向确定x方向的偏差后,控制系统根据这种偏差反馈控制操作手在x方向进行相应的移动来达到补偿偏差的目标,最终实现细微装配的自动化、精确化和智能化。Application example 1: In order to ensure the assembly accuracy of microelectronic components, the proposed fully flexible six-degree-of-freedom micro-manipulation platform is used to support the PCB board, and the micro-manipulator clamps the micro-electronic components for assembly. The multiple pins of the PCB are accurately inserted into the corresponding jacks of the PCB board, and the micro-manipulator grips the tiny electronic components and moves them to the target position provided by the digital measurement system. First, set the allowable operating force as [Fx, Fy, Fz , Mx, My, Mz]=[0, 0, 1N, 0, 0, 0], that is, only the operating force along the z direction is allowed. During the operation, due to the influence of various errors, the pin and The position of the socket may be deviated. For example, the error in the x direction will inevitably cause the assembly force in the x direction and the assembly moment along the y axis during the assembly process. Appropriate movement and appropriate rotation along the y-axis to prevent deformation and damage of pins and sockets, and at the same time detect that the assembly force Fx and assembly moment My exceed the set value, which is determined according to the direction of the assembly force and assembly moment After the deviation in the x direction, the control system controls the operator to move correspondingly in the x direction according to the deviation feedback to achieve the goal of compensating the deviation, and finally realize the automation, precision and intelligence of fine assembly.
应用例2:为了完成0.1毫米直径大小的螺柱和螺母装配操作,用设计的全柔性六自由度细微操作平台支承螺母夹具,夹具将待装配螺母固定在全柔性六自由度细微操作平台的移动平台上,待装配螺柱由夹钳夹持进行旋合操作。设定许用的装配力为[Fx,Fy,Fz,Mx,My,Mz]=[0,0,-0.5N,0,0,0.2N·mm],即只允许有绕z方向的旋合力矩,根据带显微目镜的CCD采集到的螺母位置和姿态信息,夹钳夹持螺柱移动到安装位置,进行轴线对准操作后,夹钳绕z方向进行旋转,由于螺纹装配过程中同时有沿z方向的位移和绕z轴的旋转,所以夹钳在完成带动螺柱旋转的动作同时,会带动螺母在移动平台上产生沿z轴方向的力,由于全柔性六自由度细微操作平台具有柔性,其移动平台可以在z方向产生一定的位移,防止过大的装配力产生。由于螺柱和螺母存在加工误差,且位姿计算可能产生一定的计算误差,螺柱和螺母在旋合过程中会出现旋合干涉,即不能顺利装配,旋合干涉会同时产生较大的绕z轴的干涉力矩,一方面全柔性六自由度细微操作平台会产生相应的转动来防止系统受损,另一方面,全柔性六自由度细微操作平台检测到实时的旋合力矩,控制系统根据检测结果超过设定的许用值判断旋合失败,将退出后重新调整。保证旋合装配的可靠性。Application example 2: In order to complete the assembly operation of studs and nuts with a diameter of 0.1 mm, a fully flexible six-degree-of-freedom micro-manipulation platform is used to support the nut fixture, and the fixture fixes the nut to be assembled on the movement of the fully-flexible six-degree-of-freedom micro-manipulation platform On the platform, the studs to be assembled are clamped by clamps for screwing operation. Set the allowable assembly force as [Fx, Fy, Fz, Mx, My, Mz] = [0, 0, -0.5N, 0, 0, 0.2N mm], that is, only rotation around the z direction is allowed The resulting moment, according to the nut position and attitude information collected by the CCD with a microscope eyepiece, the clamp clamps the stud and moves to the installation position. After the axis alignment operation, the clamp rotates around the z direction. Due to the thread assembly process At the same time, there is a displacement along the z direction and a rotation around the z axis, so when the clamp completes the action of driving the stud to rotate, it will also drive the nut to generate a force along the z axis on the mobile platform, due to the fully flexible six degrees of freedom fine operation The platform is flexible, and its mobile platform can produce a certain displacement in the z direction to prevent excessive assembly force. Due to the processing error of the stud and the nut, and the calculation of the pose may produce certain calculation errors, there will be screwing interference during the screwing process of the stud and the nut, that is, they cannot be assembled smoothly, and the screwing interference will simultaneously produce a large winding Z-axis interference torque, on the one hand, the fully flexible six-degree-of-freedom micro-operation platform will generate corresponding rotations to prevent system damage; If the detection result exceeds the set allowable value, it will be judged that the screwing has failed, and it will be re-adjusted after exiting. Ensure the reliability of screw-in assembly.
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