CN102501024A - Spin forming method without inner ring action for integral self-lubricating joint bearing - Google Patents
Spin forming method without inner ring action for integral self-lubricating joint bearing Download PDFInfo
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- CN102501024A CN102501024A CN2011103613723A CN201110361372A CN102501024A CN 102501024 A CN102501024 A CN 102501024A CN 2011103613723 A CN2011103613723 A CN 2011103613723A CN 201110361372 A CN201110361372 A CN 201110361372A CN 102501024 A CN102501024 A CN 102501024A
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- lubricating
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- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000009987 spinning Methods 0.000 claims abstract description 40
- 238000007667 floating Methods 0.000 claims abstract description 5
- 230000000694 effects Effects 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 8
- 238000005457 optimization Methods 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000001125 extrusion Methods 0.000 abstract 1
- 230000001050 lubricating effect Effects 0.000 description 3
- 238000005336 cracking Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
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Abstract
本发明涉及一种整体式自润滑关节轴承无内圈作用旋压成形工艺方法，其特征是：先将自润滑层贴于外圈坯料内表面，将轴承内圈置于粘附有自润滑层的外圈坯料中，将轴承内圈套在浮动轴上；在旋压机上用卡盘夹紧外圈坯料，卡盘带动轴承外圈坯料高速旋转，旋压轮依据给定的旋压工艺参数进行进给运动；当旋压轮到达设定的目标位置，旋压成形完成；再通过对其端面与外表面车磨加工，获得自润滑关节轴承成品。其优点是：在外圈成形及装配中，轴承外圈与轴承内圈间无抱死与挤压作用，制造过程对自润滑层影响小，成形后具有符合成品轴承要求的轴承游隙，旋压成形变形均匀、成形力小、易于控制。用该方法制造的关节轴承成品率、轴承寿命及可靠性均有明显提升。
The invention relates to an integral self-lubricating joint bearing without inner ring action spinning forming process, which is characterized in that: firstly, the self-lubricating layer is pasted on the inner surface of the outer ring blank, and the inner ring of the bearing is placed on the self-lubricating layer adhered In the blank of the outer ring of the bearing, the inner ring of the bearing is placed on the floating shaft; the outer ring blank is clamped with a chuck on the spinning machine, and the chuck drives the bearing outer ring blank to rotate at a high speed, and the spinning wheel is based on the given spinning process parameters Carry out the feed movement; when the spinning wheel reaches the set target position, the spinning is completed; and then the end face and the outer surface are turned and ground to obtain the finished self-lubricating joint bearing. Its advantages are: in the forming and assembly of the outer ring, there is no locking and extrusion between the outer ring of the bearing and the inner ring of the bearing, and the manufacturing process has little influence on the self-lubricating layer. After forming, it has a bearing clearance that meets the requirements of the finished bearing. Spinning The forming deformation is uniform, the forming force is small, and it is easy to control. The yield rate, service life and reliability of the joint bearing manufactured by the method are obviously improved.
Description
Technical field
The invention belongs to oscillating bearing and make field, particularly a kind of oscillating bearing manufacturing process.
Background technology
At present, known self-lubricating knuckle bearing is made up of the inner ring of a band spherical outside surface, the outer ring and the self-lubricating layer of a band Internal Spherical Surface.Version by the outer ring is divided into: single seam formula, double slit formula, two half formula and monoblock type; The self-lubricating layer of Internal Spherical Surface is the key function structure of bearing in the outer ring; Not damaged and formation meet the gap condition of finished product bearing requirement in the manufacturing, and its performance is played decisive role.Though the manufacturing of single seam formula self-lubricating knuckle bearing inner surface is simple; Can inner ring directly be pressed in the outer ring of cracking during assembling; But very easily cause the damage of inner surface self-lubricating layer and inner ring outer surface, in addition, in the use; Cause unbalance stress because of cracking, bearing life and reliability are reduced; Double slit formula self-lubricating knuckle bearing; Though to the lubricating layer not damaged, outer ring and self-lubricating layer surface are subdivisions in making, in use the structure of non-integral makes inhomogeneous, the discontinuity in gap; Double slit formula lubricating layer and bearing reliability thereof are lower, the assembly structure relative complex; In addition; Two half formula self-lubricating knuckle bearings are connected two semi outer rings by some bolts, complex structure, matching requirements height; Two semi outer rings and self-lubricating layer surface also are the structures of non-integral; Inhomogeneous, the discontinuity in gap, and this structure is not suitable for small-sized self-lubricating knuckle bearing, and reliability is low.
The outer ring of monoblock type self-lubricating knuckle bearing and self-lubricating layer are overall structure, and outer ring and inner ring are simple in structure, and the gap condition meets the requirement of finished product bearing; Reliability is high in the use, but on the existing manufacturing technology, the outer ring is to be formed on the inner ring with the forging method envelope; When the outer ring was shaped, at first inner ring was enclosed within on the axle, the outer ring blank was enclosed within outside the inner ring again; Suppress the outer ring then, make on the spherical outside surface of inner surface locking inner ring, then the machined outer ring; Through the control axle magnitude of interference [" bearing " 1973, (6)], make to produce the gap between lubricating layer and the inner ring outer surface; Be the self-lubricating knuckle bearing play, in monoblock type self-lubricating knuckle bearing manufacture process, for forming outer ring Internal Spherical Surface and the bearing clearance that meets the requirement of finished product bearing; Self-lubricating layer stands twice violent extruding heterogeneous and distortion; Self-lubricating layer very easily causes the conquassation damage, and the finished product rate is not high, the self-lubricating layer reliability is not high, so the exploitation of no inner ring effect forming technique is necessary in the manufacturing of monoblock type self-lubricating knuckle bearing.
Summary of the invention
The object of the present invention is to provide a kind of no pressure effect between outer ring blank inner surface and inner ring spherical outside surface in manufacture process; Little to the self-lubricating layer influence, the monoblock type self-lubricating knuckle bearing that has the bearing clearance that meets the requirement of finished product bearing after the shaping does not have inner ring effect spin forming method.
The object of the invention can be realized through following technical proposals:
A kind of spin forming method of monoblock type self-lubricating knuckle bearing that comprises bearing inner race, bearing outer ring and stick to the self-lubricating layer of bearing outer ring inner surface; Be earlier self-lubricating layer to be affixed on outer ring blank inner surface; Bearing inner race is placed the outer ring blank that is stained with self-lubricating layer, bearing inner race is enclosed within on the floating axle of spinning machine; Then, on spinning machine, clamp the outer ring blank with chuck, chuck drives the bearing outer ring blank and rotates at a high speed, and spinning wheel carries out feed motion according to given rotary pressure process parameter, and the outer ring blank is carried out spinning; When the target location that spinning wheel arrival is set, mould pressing is accomplished; At last, through to its end face and the processing of outer surface car mill, obtain the self-lubricating knuckle bearing finished product again.
Method of the present invention is through accurate Control Shaft bearing outer-ring blank shape and rotary pressure process parameter; The spinning inner surface is stained with the outer ring blank of self-lubricating layer; Make its inner surface gradually plastic deformation be sphere, form the bearing clearance meet the finished product requirement, realize the bearing assembling simultaneously; No locking squeezing action can not cause damage to self-lubricating layer between bearing outer ring and the bearing inner race.
In said forming process; The mould pressing and the assembling that are stained with the solid box inner surface of self-lubricating layer are carried out simultaneously; And after bearing outer ring mould pressing and assembling; Outer ring blank inner surface just becomes Internal Spherical Surface, and the outer ring blank can not produce the locking squeezing action to the bearing inner race spherical outside surface.
The present invention compared with prior art has the following advantages: solved the problem that existing monoblock type self-lubricating knuckle bearing outer ring is shaped and assembling influences self-lubricating layer; In the outer ring is shaped and assembles; No locking and squeezing action between bearing outer ring and bearing inner race; Little to the self-lubricating layer influence in manufacture process, have the bearing clearance that meets the requirement of finished product bearing after the shaping, the mould pressing distortion is even, plastic force is little, be easy to control.The yield rate of this manufacturing approach, bearing life and reliability all have obvious lifting.
Description of drawings
Fig. 1 is a spinning process sketch map of the present invention.
Fig. 2 is a bearing change in shape sketch map of the present invention.
In the accompanying drawing: 1, outer ring blank, 2, self-lubricating layer, 3, bearing inner race, 4, floating axle; 5, chuck, 6, spring, 7, spinning wheel, 8, bearing outer ring; 9, the outer ring blank dehisces to hold the outer surface circular arc line, and 10, the outer ring blank dehisces to hold outer surface chamfering line, 11, the end of dehiscing, 12, the clamping end.
The specific embodiment
According to accompanying drawing 1, shown in 2; The outer ring blank 1 of monoblock type self-lubricating knuckle bearing is shaped as whole ring; The outer ring blank is divided into clamping end 12 and dehisces to hold 11; Clamping end outer surface is the face of cylinder, and its diameter is 1.1 times of finished product bearing outer ring external diameter, dehisces to hold the plain line of outer surface to be made up of circular arc line 9 and chamfering line 10; Wherein, The radii size of circular arc line is identical with the bearing inner race radius, and chamfer dimesion is
, and the inner surface of outer ring blank is the shape of dehiscing; Its plain line is the smooth SPL through process optimization, and outer ring blank Breadth Maximum is 1.3 ~ 1.8 times of finished product bearing outer ring width; By the requirement of different product to the outer ring blank, produce the outer ring blank, with the processing of polishing of outer ring blank inner surface, on the outer ring blank inner surface after the polishing, adhere to self-lubricating layer 2; Then; Bearing inner race 3 is enclosed within on the floating axle 4, and with chuck 5 outer ring blank one end that is fixedly clamped, chuck drives the bearing blank and rotates at a high speed around self on spinning machine; Spinning wheel 7 is shaped as cylinder; Spinning wheel direction of feed and feed speed all can be adjusted, and spinning wheel is pressed on the fillet surface of dehiscing to hold of outer ring blank, carries out feed motion by given rotary pressure process parameter; Wherein, The spinning speed scope is
, and the spinning range of feeds is
, along with the feeding of spinning wheel; Outer ring blank inner surface plastic deformation gradually is a sphere; When the target location that spinning wheel arrival is set, mould pressing is accomplished, at this moment; Outer ring blank inner surface and bearing inner race outer surface do not have the locking squeezing action, and the gap character composite play requirement between outer ring blank inner surface and the bearing inner race outer surface.At last, through to its end face and the processing of outer surface car mill, obtain the self-lubricating knuckle bearing finished product again.
Claims (8)
1. spinning forming process method of monoblock type self-lubricating knuckle bearing that comprises bearing inner race, bearing outer ring and stick to the self-lubricating layer of bearing outer ring inner surface; It is characterized in that: earlier self-lubricating layer is affixed on outer ring blank inner surface; Bearing inner race is placed the outer ring blank that is stained with self-lubricating layer, bearing inner race is enclosed within on the floating axle of spinning machine; Then, on spinning machine, clamp the outer ring blank with chuck, chuck drives the bearing outer ring blank and rotates at a high speed, and spinning wheel carries out feed motion according to given rotary pressure process parameter, and the outer ring blank is carried out spinning; When the target location that spinning wheel arrival is set, mould pressing is accomplished; At last, through to its end face and the processing of outer surface car mill, obtain the self-lubricating knuckle bearing finished product again.
2. monoblock type self-lubricating knuckle bearing according to claim 1 does not have inner ring effect spinning forming process method; It is characterized in that: in the said rotary pressure process parameter; The spinning speed scope is
, and the spinning range of feeds is
.
3. monoblock type self-lubricating knuckle bearing according to claim 1 does not have inner ring effect spinning forming process method; It is characterized in that: the mould pressing and the assembling that are stained with the solid box inner surface of self-lubricating layer are carried out simultaneously; And after bearing outer ring mould pressing and assembling, outer ring blank inner surface just becomes Internal Spherical Surface.
4. monoblock type self-lubricating knuckle bearing according to claim 1 does not have inner ring effect spinning forming process method; It is characterized in that: the outer ring blank be shaped as whole ring; The outer ring blank is divided into the clamping end and the end of dehiscing; Clamping end outer surface is the face of cylinder, dehisces to hold the plain line of outer surface to be made up of circular arc line and chamfering line, wherein; The radii size of circular arc line is identical with the bearing inner race radius, and chamfer dimesion is
.
5. monoblock type self-lubricating knuckle bearing according to claim 4 does not have inner ring effect spinning forming process method, and it is characterized in that: the inner surface of outer ring blank is the shape of dehiscing, and its plain line is the smooth SPL through process optimization.
6. monoblock type self-lubricating knuckle bearing according to claim 4 does not have inner ring effect spinning forming process method, it is characterized in that: the diameter of outer ring blank clamping end outer surface is 1.1 times of finished product bearing outer ring external diameter.
7. monoblock type self-lubricating knuckle bearing according to claim 4 does not have inner ring effect spinning forming process method, it is characterized in that: outer ring blank Breadth Maximum is 1.3 ~ 1.8 times of finished product bearing outer ring width.
8. monoblock type self-lubricating knuckle bearing according to claim 4 does not have inner ring effect spinning forming process method, and it is characterized in that: spinning wheel is shaped as cylinder, and spinning wheel direction of feed and feed speed all can be adjusted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110361372 CN102501024B (en) | 2011-11-15 | 2011-11-15 | Spinning Forming Method of Integral Self-lubricating Joint Bearing Without Inner Ring Action |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110361372 CN102501024B (en) | 2011-11-15 | 2011-11-15 | Spinning Forming Method of Integral Self-lubricating Joint Bearing Without Inner Ring Action |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102501024A true CN102501024A (en) | 2012-06-20 |
| CN102501024B CN102501024B (en) | 2013-10-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110361372 Expired - Fee Related CN102501024B (en) | 2011-11-15 | 2011-11-15 | Spinning Forming Method of Integral Self-lubricating Joint Bearing Without Inner Ring Action |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102873161A (en) * | 2012-09-28 | 2013-01-16 | 燕山大学 | Spinning manufacturing method of spherical plain bearing and spinning mould thereof |
| CN103062225A (en) * | 2013-01-17 | 2013-04-24 | 燕山大学 | Rolling formation method of integral outer ring self-lubricating joint bearing |
| CN104564944A (en) * | 2014-12-23 | 2015-04-29 | 燕山大学 | Self-lubricating spherical plain bearing bush sticking device |
| CN104874979A (en) * | 2015-04-27 | 2015-09-02 | 秦皇岛华林精密轴承技术有限责任公司 | Ball-spinning device and method of integrated outer ring typed self-lubricating spherical plain bearing |
| CN105464988A (en) * | 2016-02-02 | 2016-04-06 | 安徽美芝精密制造有限公司 | Bearing of compressor and compressor |
| CN105889744A (en) * | 2016-06-07 | 2016-08-24 | 浙江东星汽车部件有限公司 | Spinning flange ring and forming technology thereof |
| CN106944524A (en) * | 2017-03-30 | 2017-07-14 | 上海大学 | Monoblock type self-lubricating knuckle bearing spin forming method |
| CN109848359A (en) * | 2019-01-30 | 2019-06-07 | 上海大学 | Two-way swaging forming method of integral spherical plain bearing |
| CN110131307A (en) * | 2019-05-16 | 2019-08-16 | 福建龙溪轴承(集团)股份有限公司 | A kind of moulding type self-lubricating knuckle bearing manufacturing method |
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| US5222815A (en) * | 1987-05-29 | 1993-06-29 | Ide Russell D | Bearings having beam mounted bearing pads and methods of making same |
| CN1912409A (en) * | 2006-07-24 | 2007-02-14 | 大连三环复合材料技术开发有限公司 | Bimetal self-lubricating oscillating bearing and its manufacturing method |
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2011
- 2011-11-15 CN CN 201110361372 patent/CN102501024B/en not_active Expired - Fee Related
Patent Citations (3)
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|---|---|---|---|---|
| US5222815A (en) * | 1987-05-29 | 1993-06-29 | Ide Russell D | Bearings having beam mounted bearing pads and methods of making same |
| CN1912409A (en) * | 2006-07-24 | 2007-02-14 | 大连三环复合材料技术开发有限公司 | Bimetal self-lubricating oscillating bearing and its manufacturing method |
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Non-Patent Citations (1)
| Title |
|---|
| 王秋俐，马晶春，赵勇: "旋压技术在轴承外罩装配中的应用", 《哈尔滨轴承》 * |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102873161B (en) * | 2012-09-28 | 2014-07-23 | 燕山大学 | Spinning manufacturing method of spherical plain bearing and spinning mould thereof |
| CN102873161A (en) * | 2012-09-28 | 2013-01-16 | 燕山大学 | Spinning manufacturing method of spherical plain bearing and spinning mould thereof |
| CN103062225A (en) * | 2013-01-17 | 2013-04-24 | 燕山大学 | Rolling formation method of integral outer ring self-lubricating joint bearing |
| CN103062225B (en) * | 2013-01-17 | 2015-04-08 | 燕山大学 | Rolling formation method of integral outer ring self-lubricating joint bearing |
| CN104564944A (en) * | 2014-12-23 | 2015-04-29 | 燕山大学 | Self-lubricating spherical plain bearing bush sticking device |
| CN104874979B (en) * | 2015-04-27 | 2017-03-01 | 秦皇岛华林精密轴承技术有限责任公司 | The ball spinning forming device of integral outer ring's formula self-lubricating knuckle bearing and manufacturing process |
| CN104874979A (en) * | 2015-04-27 | 2015-09-02 | 秦皇岛华林精密轴承技术有限责任公司 | Ball-spinning device and method of integrated outer ring typed self-lubricating spherical plain bearing |
| CN105464988A (en) * | 2016-02-02 | 2016-04-06 | 安徽美芝精密制造有限公司 | Bearing of compressor and compressor |
| CN105889744A (en) * | 2016-06-07 | 2016-08-24 | 浙江东星汽车部件有限公司 | Spinning flange ring and forming technology thereof |
| CN105889744B (en) * | 2016-06-07 | 2018-09-28 | 浙江东星汽车部件有限公司 | A kind of spinning flange ring and its forming technology |
| CN106944524A (en) * | 2017-03-30 | 2017-07-14 | 上海大学 | Monoblock type self-lubricating knuckle bearing spin forming method |
| CN109848359A (en) * | 2019-01-30 | 2019-06-07 | 上海大学 | Two-way swaging forming method of integral spherical plain bearing |
| CN110131307A (en) * | 2019-05-16 | 2019-08-16 | 福建龙溪轴承(集团)股份有限公司 | A kind of moulding type self-lubricating knuckle bearing manufacturing method |
| CN110131307B (en) * | 2019-05-16 | 2020-10-16 | 福建龙溪轴承(集团)股份有限公司 | Method for manufacturing molding type self-lubricating spherical plain bearing |
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| CN102501024B (en) | 2013-10-23 |
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