CN105889744A - Spinning flange ring and forming technology thereof - Google Patents
Spinning flange ring and forming technology thereof Download PDFInfo
- Publication number
- CN105889744A CN105889744A CN201610398334.8A CN201610398334A CN105889744A CN 105889744 A CN105889744 A CN 105889744A CN 201610398334 A CN201610398334 A CN 201610398334A CN 105889744 A CN105889744 A CN 105889744A
- Authority
- CN
- China
- Prior art keywords
- spinning
- flange ring
- spinning roller
- preforming
- finished product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16S—CONSTRUCTIONAL ELEMENTS IN GENERAL; STRUCTURES BUILT-UP FROM SUCH ELEMENTS, IN GENERAL
- F16S5/00—Other constructional members not restricted to an application fully provided for in a single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/14—Spinning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02G—HOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
- F02G5/00—Profiting from waste heat of combustion engines, not otherwise provided for
- F02G5/02—Profiting from waste heat of exhaust gases
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The invention belongs to the technical field of automobile accessories, and particularly relates to a spinning flange ring and a forming technology thereof. The spinning flange ring comprises a flange ring body and a central inner hole. The inner wall of the flange ring body is of a groove structure. The ring body with the outer wall smoothly protruding surrounds the central inner hole. The spinning flange ring is manufactured through the first step of feeding, the second step of punching, the third step of inclination pressing, the fourth step of spinning forming, the fifth step of punching, the sixth step of inner circle turning, and the seventh step of outer circle turning and small hole drilling. The flange ring is manufactured through the spinning technology, the shape of a blank is preprocessed, part of the outer edge of the blank is pressed down, positioning is achieved through the central hole, and no cracks or wrinkles can appear in the spinning process; meanwhile, by means of the spinning technology, the product is good in plastic performance and longer in service life.
Description
Technical field
The invention belongs to the technical field of auto parts machinery, be specifically related to a kind of spinning flange ring and forming technology thereof.
Background technology
From the nineties in last century, the development of automobile industry also result in huge while offering convenience to human lives
Big energy resource consumption and environmental pollution.Research shows, the motor vehicle fuel energy discharged that burns in electromotor only has about 30%
Being used effectively, its complementary energy all dissipates in the way of heat energy or gas kinetic energy or is discharged in air, causes great energy wave
Take, also environment is adversely affected simultaneously.Along with implementing of made in China 2025 strategy comprehensively, environmentally friendly vehicle industry obtains
Pay high attention to and fast-developing.Therefore, automobile waste heat recycled, it is advantageously implemented the energy-saving and emission-reduction of automobile.
Flange ring is part in energy of automobile exhaust reuse means, in the market for automobile tail gas utilizing device
Flange ring, it is desirable to Product Precision high and surface quality is very strict, it produces and mainly uses forging, casts and roll etc. just
Method, produces flange ring with forging method and is necessary for the cutting forging of one integral piece steel ingot, and need the heats forged carried out repeatedly, wave
Taking material and the energy, product quality is relatively low, pollutes the most serious;Being limited by flange ring size, production rolls flange ring needs difference
The equipment that rolls that specification is expensive, equipment investment is the biggest, and after rolling, distortion is serious in addition, leveling difficulty, in addition it is also necessary to carry out clearing up,
The operation such as bevel and welding, waste of manpower, increase production cost, production efficiency is the lowest simultaneously, easily produces weld defect;
With mach method after casting produce flange ring need to do sand mo(u)ld, melt metal, casting, and easily produce trachoma and pore with
Time be attended by the defects such as shrinkage porosite, crackle, slag inclusion, owing to intensity is low, in use get rusty easily, range is the most restricted, increase
Add cost input.Therefore existing market urgent need one ensure that the quality of production, and the flange ring improving stock utilization produces
Structure and production method.
Summary of the invention
It is an object of the invention to provide and a kind of save material, reduce production cost and improve the spinning process of architecture quality simultaneously
Lan Huan.The present invention also aims to provide a kind of spinning flange loop forming technique.
The object of the present invention is achieved like this:
A kind of spinning flange ring, including flange ring body and central bore, described flange ring body inwall is groove structure, and outer wall is put down
Sliding protruding annular solid is around central bore.
The tangent line of the outer wall outermost end end face of described flange ring body is parallel to central bore axis.
The outer wall of described flange ring body is provided with flat aperture.
The top end face of described flange ring body is parallel with the tangent line of outer wall outermost end end face.The lower end of described flange ring body
There is the lower edge parallel with the tangent line of outer wall outermost end end face.
Described spinning flange ring uses the following step to prepare:
(1) blanking: install blanking die on punch press, will obtain the precut blanks of circle after stainless-steel sheet stamping-out;
(2) punching: install punching die on punch press, determine central bore at precut blanks centre punch;
(3) pressure gradient: install pressure gradient mould on a hydraulic press, by precut blanks outer edge part molding, obtain in the frustum of a cone
The first-stage semi-finished product of shape;
(4) rotary press modelling: each self installation preforming one spinning roller 44, preforming two spinning roller 43 on three spinning roller stations on spinning machine
With molding spinning roller 42, rotated by the main shaft of spinning machine, drive first-stage semi-finished product to rotate, allow the work surface of preforming one spinning roller 44
External taper face 31 with first-stage semi-finished product carries out contact squeeze from outside to inside, and extruding process reaches threshold value A backed off after random, obtains first
Secondary spinning blank;The work surface external taper face 31 with first time spinning blank from outside to inside allowing preforming two spinning roller 43 connects
Touching extruding, extruding process reaches threshold value A backed off after random, obtains second time spinning blank;Allow the work surface of molding spinning roller 42 by outer the most extremely
Interior and second time spinning blank external taper face 31 carries out contact squeeze, and extruding process reaches threshold value A backed off after random, obtains spinning half
Finished product;
(5) punching: install punching die on punch press, spinning semi-finished product stamping-out is obtained band normal diameter central bore half
Finished product;
(6) boring: clamp Excircle machining inner headed face at numerically controlled lathe;
(7) turning and brill aperture: clamp endoporus turning face at numerically controlled lathe;Periphery is used drill bit machining small.
A kind of spinning flange loop forming technique, comprises the following steps:
(1) blanking: install blanking die on punch press, will obtain the precut blanks of circle after stainless-steel sheet stamping-out;
(2) punching: install punching die on punch press, determine central bore at precut blanks centre punch;
(3) pressure gradient: install pressure gradient mould on a hydraulic press, by precut blanks outer edge part molding, obtain in the frustum of a cone
The first-stage semi-finished product of shape;
(4) rotary press modelling: each self installation preforming one spinning roller 44, preforming two spinning roller 43 on three spinning roller stations on spinning machine
With molding spinning roller 42, rotated by the main shaft of spinning machine, drive first-stage semi-finished product to rotate, allow the work surface of preforming one spinning roller 44
External taper face 31 with first-stage semi-finished product carries out contact squeeze from outside to inside, and extruding process reaches threshold value A backed off after random, obtains first
Secondary spinning blank;The work surface external taper face 31 with first time spinning blank from outside to inside allowing preforming two spinning roller 43 connects
Touching extruding, extruding process reaches threshold value A backed off after random, obtains second time spinning blank;Allow the work surface of molding spinning roller 42 by outer the most extremely
Interior and second time spinning blank external taper face 31 carries out contact squeeze, and extruding process reaches threshold value A backed off after random, obtains spinning half
Finished product;
(5) punching: install punching die on punch press, spinning semi-finished product stamping-out is obtained band normal diameter central bore half
Finished product;
(6) boring: clamp Excircle machining inner headed face at numerically controlled lathe;
(7) turning and brill aperture: clamp endoporus turning face at numerically controlled lathe;Periphery is used drill bit machining small.
Described preforming one spinning roller is sphere spinning roller, shapes the first time spinning blank of outer rim of prewhirling with sphere;
Described preforming two spinning roller employing is consistent with the outline designed by flange ring but correspondingly-sized is more than designed by flange ring
The undergauge spinning roller of outline 1-10mm, shapes the second time spinning blank more than size 1-10mm designed by flange ring;Institute
The molding spinning roller stated uses the spinning roller consistent with the outer profile size designed by flange ring.
The angular velocity that described first-stage semi-finished product rotates with the relation of the speed of preforming one spinning roller process is:
, 350rpm >=w>=250rpm, v unit is mm/s;
The angular velocity that described first time spinning blank rotates with the relation of the speed of preforming two spinning roller process is:
, 350rpm >=w>=270rpm, v unit is mm/s;
The angular velocity that described second time spinning blank rotates with the relation of the speed of molding spinning roller process is:
,350rpm≥w>=300rpm, v unit is mm/s;
The beneficial effects of the present invention is: the spinning process manufacturing flange ring of the present invention, first the shape of blank has been done in advance
Process, the partial outer edge of pressure blank, use centre bore location, spinning process does not haves slight crack, fold;Adopt simultaneously
Using this spinning process, the plastic property of product is preferable so that its life-span is longer.This spinning process produces the light structure obtained,
Surface quality is good, and the mechanical performance of finished parts is significantly improved, and after follow-up machining, the size of product can obtain
Degree of precision, the appearance requirement of product can be met.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of spinning forming process blanking step (1) of the present invention;
Fig. 2 is the schematic diagram of the spinning forming process punching step (2) of the present invention;
Fig. 3 is the schematic diagram of spinning forming process pressure gradient step (3) of the present invention;
Fig. 4 is the schematic diagram of the spinning forming process flow-forming step (4) of the present invention;
Fig. 5 is the schematic diagram of the spinning forming process punching step (5) of the present invention;
Fig. 6 is the schematic diagram of spinning forming process boring step (6) of the present invention;
Fig. 7 is spinning forming process turning and the schematic diagram of brill aperture step (7) of the present invention;
Fig. 8 is the embodiment of the present invention 1 data simulation figure;
Fig. 9 is the embodiment of the present invention 2 data simulation figure;
Figure 10 is the embodiment of the present invention 3 data simulation figure.
Detailed description of the invention
Below in conjunction with the accompanying drawings the present invention is described further.
1-blank in figure, 21-blank central authorities mesopore, 22-blank outer rim, 31-external taper face, 41-moulding section, 42-becomes
Type spinning roller, 43-preforming two spinning roller, 44-preforming one spinning roller, 61-is without the conical surface of any open defect, 71-periphery, 72-
Flat aperture.
The present invention relates to a kind of spinning flange ring, including flange ring body and central bore, described flange ring body inwall is
Groove structure, the smooth protruding annular solid of outer wall is around central bore.Cutting of the outer wall outermost end end face of described flange ring body
Line is parallel to central bore axis.The outer wall of described flange ring body is provided with flat aperture.The top of described flange ring body
Face is parallel with the tangent line of outer wall outermost end end face.The lower end of described flange ring body has parallel with the tangent line of outer wall outermost end end face
Lower edge.
The present invention relates to the forming technology of a kind of spinning flange ring.A kind of spinning flange loop forming technique, including following step
Rapid: 1 blanking;2 punchings;3 pressure gradients;4 spinning;5 punchings;6 borings;7 turnings and brill aperture;The center of described blank
Use Internal hole positioning.The flange ring spinning forming process of the present invention, first anticipates the shape of blank, uses endoporus
Centering, does not haves slight crack, fold in spinning process.Use this spinning process, the longevity of the flange ring after Plastic Forming simultaneously
Order longer.It is light and handy that this spinning process produces flange ring structure, and surface texture densification wearability is good, and the mechanical performance of finished parts can obtain
To significantly improving.
Wherein, concrete steps include:
Blanking: install blanking die on punch press.Precut blanks is obtained after stamping-out.Selection stainless-steel sheet makes.
Punching: install punching die on punch press.Blank band central bore after stamping-out.
Pressure gradient: install pressure gradient mould on 1000KN hydraulic press, by blank outer edge part molding, obtains one-level half
Finished product;Described workpiece periphery is cone;
Rotary press modelling: install preforming one spinning roller, preforming two spinning roller and molding spinning roller on spinning machine, make preforming one spinning roller
Work surface, the work surface of molding spinning roller, successively contact with the preformed sections of described first-stage semi-finished product respectively, spinning machine
Main shaft rotates, and drives core mould and first-stage semi-finished product to rotate, preforming spinning roller rotates also horizontal movement by preforming portion
Dividing spinning, and then preforming two spinning roller and molding spinning roller rotate successively and horizontal movement ground is by a part of for preforming spinning, shape
Become final moulding section, obtain spinning semi-finished product;
Punching: install punching die on punch press.Must be with the semi-finished product of big central bore after stamping-out.
Boring: at numerically controlled lathe clamping Excircle machining inner headed face and local periphery, ensure the position degree of inner cavity surface;
Turning and brill aperture: at the periphery of numerically controlled lathe clamping endoporus car band angle;Using drill bit machining small afterwards.
The work surface of described molding spinning roller is combinatorial surface at an angle to each other, by little change after first the most straight one section
Greatly, the most straight periphery;
Centrage on the work surface of described molding spinning roller is perpendicular with the central axis of described molding spinning roller;
The work surface of described preforming two spinning roller is similar with the work surface of molding spinning roller, difference just level on angled inclined-plane away from
From the shortest;
The work surface of described preforming one spinning roller is the periphery that big arc connects;
Any open defect can not be had on the periphery of described flange ring and taper face.
The position of described aperture is on periphery, and is flat.
The work surface of described molding spinning roller is combinatorial surface at an angle to each other, by little change after first the most straight one section
Greatly, the most straight periphery.
In spinning roller spinning process, along with the horizontal feed of spinning roller, semi-finished product are along between spinning roller and upper/lower die
Gap has from inside to outside flowing from outside to inside and is filled up by gap location, forms moulding section.
The centre position of described blank uses Internal hole positioning.
As shown in Figure 1,1 is circular steel plate blank, and 21 is the central bore of blank as shown in Figure 2, presses 22
Gradient, in order to material can preferably flow, the process carried out in advance, obtain the shape shown in accompanying drawing 3.
Use Internal hole positioning, spinning process does not haves the defect such as slight crack, fold.Cored mould mould on spinning machine,
The first-stage semi-finished product that pressure gradient obtains is contained on core mould, each self installation preforming on three spinning roller stations on spinning machine
One spinning roller 44, preforming two spinning roller 43 and molding spinning roller 42.;As shown in Figure 4, rotated by the main shaft of spinning machine, drive core
Mould mould and first-stage semi-finished product rotate, and allow the work surface of the preforming one spinning roller 44 external taper face 31 with first-stage semi-finished product to outer court
Inside carrying out contact squeeze, while extruding abundant backed off after random, semi-finished product are rotated by preforming two spinning roller 43 by certain speed
And horizontal movement extruding, in like manner, molding spinning roller 42 works complete exiting, and obtains spinning semi-finished product 41.
As shown in Figure 5, punch press is punched out imperial palace hole.
As shown in Figure 6, numerically controlled lathe is processed inner headed face and local periphery, it is desirable to without the cone of any open defect
Face 61.
As shown in Figure 7, processing excircles face 71 and the flat aperture 72 of brill on numerically controlled lathe.
The work surface of described molding spinning roller 42 is combinatorial surface at an angle to each other, by little change after first the most straight one section
Greatly, the most straight periphery;
Centrage on the work surface of described molding spinning roller 42 is perpendicular with the central axis of described molding spinning roller 42;
The work surface of described preforming two spinning roller 43 is similar with the work surface of molding spinning roller 42, and difference is just in the level in the face of angle
Distance is the shortest;
The periphery that work surface is big arc of described preforming one spinning roller 44.
Embodiment 1,
As shown in Figure 8, described step is same as described above, and its difference is, the angular velocity that described first-stage semi-finished product rotates with
The relation of the speed of preforming one spinning roller process is:
, 350rpm >=w>=250rpm, v unit is mm/s;
Shown by research, when rustless steel blank rotates, the quality of its spinning and angular velocity of rotation and mould schedule speed
Coordinating relevant, when rotary speed is relatively low, such as 250rpm, mould schedule speed is the most unsuitable too high, because schedule speed is too high, and rotation
Rotary speed is too low, easily makes radially producing of blank excessive pull power during spinning, causes on blank retaining part and enters film
Occurring on position trickle pullling fold, the most this fold should not be found by naked eyes, but in use, pleat occurs
No matter the position of wrinkle is below normal value with in hardness in toughness, affects workpiece quality.If rotary speed is too high, mould simultaneously
Too low also can the generation die workpiece of tool schedule speed is pullled, and also can pull apart workpiece under extreme condition, if rotating speed and mould simultaneously
Tool coordinates not in place, and during its process, motor there is also idle running phenomenon, consumes electric energy.By repetition test, to gather
Data are fitted and emulate, and inventor have found equilibrium point, the in the case quality of work piece production in the case of above formula
The highest, when i.e. producing, workpiece is minimum by pullling the destruction of power, and the power consumption of motor is minimum simultaneously.Final inventor determines ought
When blank rotating speed is 300rpm, module fabricating quality is optimal.
Embodiment 2
As it is shown in figure 9, described step is same as in Example 1, its difference is, for the first time spinning blank rotate angular velocity with
The relation of the speed of preforming two spinning roller process is:
, 350rpm >=w>=270rpm, v unit is mm/s;
Principle is similar to Example 1, and its difference is, after the process of first time spinning, the edge of work is trimmed to half
Ball shape, due to workpiece not directly by the position of hard force, therefore the stress-bearing capability of spinning blank to be significantly stronger than one for the first time
Level semi-finished product, the rotating speed of blank can significantly improve, when rotating speed is same, and as 300rpm, module fabricating quality is optimal.
Embodiment 3
As shown in Figure 10, described step is same as in Example 3, and its difference is,
The angular velocity that described second time spinning blank rotates with the relation of the speed of molding spinning roller process is:
,350rpm≥w>=300rpm, v unit is mm/s;
Along with the final molding of blank, its stress-bearing capability reaches peak, i.e. carries out rotating speed and mould process speed during final molding
Degree can point to maximum, when rotating speed reaches 350rpm, it is possible to makes the spinning semi-finished product of best in quality of the present invention, this portion
Part surface flatness is the highest, and stress-bearing capability is the strongest, and plastic property is best.
Claims (10)
1. a spinning flange ring, including flange ring body and central bore, it is characterised in that: described flange ring body inwall is recessed
Groove structure, the smooth protruding annular solid of outer wall is around central bore.
A kind of spinning flange ring the most according to claim 1, it is characterised in that: the outer wall outermost end of described flange ring body
The tangent line of end face is parallel to central bore axis.
A kind of spinning flange ring the most according to claim 1, it is characterised in that: the outer wall of described flange ring body is provided with
Flat aperture.
A kind of spinning flange ring the most according to claim 1, it is characterised in that: the top end face of described flange ring body is with outer
The tangent line of wall outermost end end face is parallel;The lower end of described flange ring body have parallel with the tangent line of outer wall outermost end end face under
Edge.
A kind of spinning flange ring the most according to claim 1, it is characterised in that: described spinning flange ring uses following step
Rapid prepared:
(1) blanking: install blanking die on punch press, will obtain the precut blanks of circle after stainless-steel sheet stamping-out;
(2) punching: install punching die on punch press, determine central bore at precut blanks centre punch;
(3) pressure gradient: install pressure gradient mould on a hydraulic press, by precut blanks outer edge part molding, obtain in the frustum of a cone
The first-stage semi-finished product of shape;
(4) rotary press modelling: each self installation preforming one spinning roller 44, preforming two spinning roller 43 on three spinning roller stations on spinning machine
With molding spinning roller 42, rotated by the main shaft of spinning machine, drive first-stage semi-finished product to rotate, allow the work surface of preforming one spinning roller 44
External taper face 31 with first-stage semi-finished product carries out contact squeeze from outside to inside, and extruding process reaches threshold value A backed off after random, obtains first
Secondary spinning blank;The work surface external taper face 31 with first time spinning blank from outside to inside allowing preforming two spinning roller 43 connects
Touching extruding, extruding process reaches threshold value A backed off after random, obtains second time spinning blank;Allow the work surface of molding spinning roller 42 by outer the most extremely
Interior and second time spinning blank external taper face 31 carries out contact squeeze, and extruding process reaches threshold value A backed off after random, obtains spinning half
Finished product;
(5) punching: install punching die on punch press, spinning semi-finished product stamping-out is obtained band normal diameter central bore half
Finished product;
(6) boring: clamp Excircle machining inner headed face at numerically controlled lathe;
(7) turning and brill aperture: clamp endoporus turning face at numerically controlled lathe;Periphery is used drill bit machining small.
6. a spinning flange loop forming technique, it is characterised in that: comprise the following steps:
(1) blanking: install blanking die on punch press, will obtain the precut blanks of circle after stainless-steel sheet stamping-out;
(2) punching: install punching die on punch press, determine central bore at precut blanks centre punch;
(3) pressure gradient: install pressure gradient mould on a hydraulic press, by precut blanks outer edge part molding, obtain in the frustum of a cone
The first-stage semi-finished product of shape;
(4) rotary press modelling: each self installation preforming one spinning roller 44, preforming two spinning roller 43 on three spinning roller stations on spinning machine
With molding spinning roller 42, rotated by the main shaft of spinning machine, drive first-stage semi-finished product to rotate, allow the work surface of preforming one spinning roller 44
External taper face 31 with first-stage semi-finished product carries out contact squeeze from outside to inside, and extruding process reaches threshold value A backed off after random, obtains first
Secondary spinning blank;The work surface external taper face 31 with first time spinning blank from outside to inside allowing preforming two spinning roller 43 connects
Touching extruding, extruding process reaches threshold value A backed off after random, obtains second time spinning blank;Allow the work surface of molding spinning roller 42 by outer the most extremely
Interior and second time spinning blank external taper face 31 carries out contact squeeze, and extruding process reaches threshold value A backed off after random, obtains spinning half
Finished product;
(5) punching: install punching die on punch press, spinning semi-finished product stamping-out is obtained band normal diameter central bore half
Finished product;
(6) boring: clamp Excircle machining inner headed face at numerically controlled lathe;
(7) turning and brill aperture: clamp endoporus turning face at numerically controlled lathe;Periphery is used drill bit machining small.
A kind of spinning flange loop forming technique the most according to claim 6, it is characterised in that: described preforming one spinning roller
For sphere spinning roller, shape the first time spinning blank of outer rim of prewhirling with sphere;Described preforming two spinning roller uses and method
Unanimously but correspondingly-sized is more than the undergauge spinning roller of the outline 1-10mm designed by flange ring to outline designed by Lan Huan, shapes
Go out the second time spinning blank more than size 1-10mm designed by flange ring;Described molding spinning roller uses and set by flange ring
The consistent spinning roller of outer profile size of meter.
A kind of spinning flange loop forming technique the most according to claim 6, it is characterised in that: described first-stage semi-finished product rotation
The angular velocity turned with the relation of the speed of preforming one spinning roller process is:
, 350rpm >=w>=250rpm, v unit is mm/s.
A kind of spinning flange loop forming technique the most according to claim 6, it is characterised in that: described first time spinning base
The angular velocity that material rotates with the relation of the speed of preforming two spinning roller process is:
, 350rpm >=w>=270rpm, v unit is mm/s.
A kind of spinning flange loop forming technique the most according to claim 6, it is characterised in that: described second time spinning
The angular velocity that blank rotates with the relation of the speed of molding spinning roller process is:
,350rpm≥w>=300rpm, v unit is mm/s.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610398334.8A CN105889744B (en) | 2016-06-07 | 2016-06-07 | A kind of spinning flange ring and its forming technology |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610398334.8A CN105889744B (en) | 2016-06-07 | 2016-06-07 | A kind of spinning flange ring and its forming technology |
Publications (2)
Publication Number | Publication Date |
---|---|
CN105889744A true CN105889744A (en) | 2016-08-24 |
CN105889744B CN105889744B (en) | 2018-09-28 |
Family
ID=56710931
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610398334.8A Active CN105889744B (en) | 2016-06-07 | 2016-06-07 | A kind of spinning flange ring and its forming technology |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN105889744B (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106736284A (en) * | 2016-12-21 | 2017-05-31 | 合肥晟泰克旋压科技有限公司 | A kind of spinning manufacturing process of track roller |
CN107186444A (en) * | 2017-06-28 | 2017-09-22 | 江阴普洋法兰有限公司 | A kind of hubbed flange processing technology |
CN108161360A (en) * | 2017-12-27 | 2018-06-15 | 天津东方兴泰工业科技股份有限公司 | A kind of flange highly-efficient processing moulding process |
CN110513464A (en) * | 2019-08-20 | 2019-11-29 | 浙江东星汽车部件有限公司 | The multiple tooth high-intensitive spinning belt pulley of one kind and moulding process |
CN110814655A (en) * | 2019-11-15 | 2020-02-21 | 山东贞元汽车车轮有限公司 | Processing technology of check ring |
CN114986102A (en) * | 2022-06-29 | 2022-09-02 | 中国航发动力股份有限公司 | Outer flow guide ring and forming method thereof |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5806358A (en) * | 1995-12-08 | 1998-09-15 | Leico Gmbh & Co. Werkzeugmaschinenbau | Method and apparatus for the manufacture of a workpiece having a boss |
CN101269456A (en) * | 2008-04-16 | 2008-09-24 | 嘉兴市四通车轮制造有限公司 | Process for manufacturing steel spoke |
CN102501024A (en) * | 2011-11-15 | 2012-06-20 | 燕山大学 | Spin forming method without inner ring action for integral self-lubricating joint bearing |
CN103335090A (en) * | 2013-06-24 | 2013-10-02 | 浙江东星汽车部件有限公司 | Spinning pulley with split inner hole and manufacturing method of spinning pulley |
CN104209699A (en) * | 2014-06-25 | 2014-12-17 | 南通福乐达汽车配件有限公司 | Forming method of flange ring for automobile tail gas recycling device |
CN205136494U (en) * | 2015-11-13 | 2016-04-06 | 浙江东星汽车部件有限公司 | Integral spinning take -up pulley |
CN205716392U (en) * | 2016-06-07 | 2016-11-23 | 浙江东星汽车部件有限公司 | A kind of spinning flange ring |
-
2016
- 2016-06-07 CN CN201610398334.8A patent/CN105889744B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5806358A (en) * | 1995-12-08 | 1998-09-15 | Leico Gmbh & Co. Werkzeugmaschinenbau | Method and apparatus for the manufacture of a workpiece having a boss |
CN101269456A (en) * | 2008-04-16 | 2008-09-24 | 嘉兴市四通车轮制造有限公司 | Process for manufacturing steel spoke |
CN102501024A (en) * | 2011-11-15 | 2012-06-20 | 燕山大学 | Spin forming method without inner ring action for integral self-lubricating joint bearing |
CN103335090A (en) * | 2013-06-24 | 2013-10-02 | 浙江东星汽车部件有限公司 | Spinning pulley with split inner hole and manufacturing method of spinning pulley |
CN104209699A (en) * | 2014-06-25 | 2014-12-17 | 南通福乐达汽车配件有限公司 | Forming method of flange ring for automobile tail gas recycling device |
CN205136494U (en) * | 2015-11-13 | 2016-04-06 | 浙江东星汽车部件有限公司 | Integral spinning take -up pulley |
CN205716392U (en) * | 2016-06-07 | 2016-11-23 | 浙江东星汽车部件有限公司 | A kind of spinning flange ring |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106736284A (en) * | 2016-12-21 | 2017-05-31 | 合肥晟泰克旋压科技有限公司 | A kind of spinning manufacturing process of track roller |
CN107186444A (en) * | 2017-06-28 | 2017-09-22 | 江阴普洋法兰有限公司 | A kind of hubbed flange processing technology |
CN108161360A (en) * | 2017-12-27 | 2018-06-15 | 天津东方兴泰工业科技股份有限公司 | A kind of flange highly-efficient processing moulding process |
CN110513464A (en) * | 2019-08-20 | 2019-11-29 | 浙江东星汽车部件有限公司 | The multiple tooth high-intensitive spinning belt pulley of one kind and moulding process |
CN110814655A (en) * | 2019-11-15 | 2020-02-21 | 山东贞元汽车车轮有限公司 | Processing technology of check ring |
CN114986102A (en) * | 2022-06-29 | 2022-09-02 | 中国航发动力股份有限公司 | Outer flow guide ring and forming method thereof |
CN114986102B (en) * | 2022-06-29 | 2023-09-15 | 中国航发动力股份有限公司 | Outer guide ring and forming method thereof |
Also Published As
Publication number | Publication date |
---|---|
CN105889744B (en) | 2018-09-28 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105889744A (en) | Spinning flange ring and forming technology thereof | |
CN110548797B (en) | Coreless spinning processing method for large-proportion multi-time reducing hollow shaft | |
CN106425343B (en) | A kind of welded type expansion tightening wheel processing method | |
CN102615224B (en) | The method that inner step profile section ring parts radial-axial rolling is shaped | |
CN205716392U (en) | A kind of spinning flange ring | |
CN101966555A (en) | Wheel rolling and molding method | |
CN104772386B (en) | A kind of wheel spoke processing method | |
CN203245236U (en) | Spinning tool for manufacturing thickened spinning belt pulley | |
CN210523513U (en) | Coreless vertical spinning system for large-proportion multi-time reducing hollow shaft | |
CN103950351B (en) | The manufacturing method of all-in-one car wheel | |
CN109664679A (en) | A kind of rotary press modelling integrated wheel and preparation method thereof | |
CN103950353A (en) | Integral aluminum alloy spinning hub and manufacturing method thereof | |
CN102554573A (en) | Manufacturing method for tubeless multi-piece wheel used for off-road automobile | |
CN108655244A (en) | A kind of flexible spinning manufacturing method of integrated wheel | |
CN105109267A (en) | Integrated non-welded wheel and machining process thereof | |
CN106001230A (en) | Forming technology of belt wheel for compound shock absorber | |
CN110666465A (en) | Machining process of integral wheel | |
CN109175916A (en) | The processing technology of spoke in a kind of wheel | |
CN103128509B (en) | A kind of integral automobile steel ring production technology | |
CN105081040A (en) | Machining method for rim blank for spinning rim | |
CN106825378A (en) | A kind of H types thin-walled diskware low load continuous and local incremental forming device and method | |
CN110369963A (en) | The preparation method of integrated wheel | |
CN101456114B (en) | Rim power spinning isometric forming technique | |
CN109175094B (en) | Forming method and die set for crankshaft isolation belt wheel shell with multi-wedge tooth structure | |
CN101966554B (en) | Method for manufacturing intermediate formed body of driven gear of rear axle of small and medium-sized automobile |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |