CN109664679A - A kind of rotary press modelling integrated wheel and preparation method thereof - Google Patents
A kind of rotary press modelling integrated wheel and preparation method thereof Download PDFInfo
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- CN109664679A CN109664679A CN201811632674.8A CN201811632674A CN109664679A CN 109664679 A CN109664679 A CN 109664679A CN 201811632674 A CN201811632674 A CN 201811632674A CN 109664679 A CN109664679 A CN 109664679A
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- wheel
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- rotary press
- press modelling
- air holes
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B21/00—Rims
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B21/00—Rims
- B60B21/06—Rims characterised by means for attaching spokes, i.e. spoke seats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B21/00—Rims
- B60B21/10—Rims characterised by the form of tyre-seat or flange, e.g. corrugated
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Forging (AREA)
Abstract
The invention discloses a kind of rotary press modelling integrated wheel and preparation method thereof, integrated wheel, including wheel rim and spoke, the wheel rim and spoke junction are monoblock type linking, the security risks such as desoldering, gas leakage are avoided, security reliability is improved, and cost can be reduced, extend Life of Tyre；Rotary press modelling processing technology can reduce the consumption of plate, energy-saving and emission-reduction, it is beneficial to energy conservation environmental protection, change original traditional preparation method, solve by original technique bring process is tedious and low efficiency the problems such as, it is managed convenient for the quality of entire processing technology, the processing quality of wheel and machining accuracy can be made to improve.
Description
Technical field
The invention belongs to wheel technical fields, and in particular to a kind of rotary press modelling integrated wheel and preparation method thereof.
Background technique
Existing wheel processing technology is that spoke and wheel rim are fabricated separately, and is formed by erection welding, such processing side
Formula can have the case where solder skip is welded partially, and generating stomata makes wheel weld seam gas leakage, the security risks such as fall off there are spoke and wheel rim, and
Production process is cumbersome, low efficiency, and cost of material is high, and consumptive material is more, is also unable to satisfy and wants to car wheel structure reliability and stability
It asks.
Summary of the invention
In order to overcome above-mentioned technical problem existing for prior art, the object of the present invention is to provide a kind of spinning
Molding integral wheel and preparation method thereof.
A kind of rotary press modelling integrated wheel provided by the invention, including wheel rim and spoke, the wheel rim are connected with spoke
Place is that monoblock type is connected, and the wheel rim is consistent with the material of spoke, can use iron and steel material quality simultaneously, can also use aluminium simultaneously
The middle part setting of alloy material, the wheel rim is fluted, and the groove can be flat bottomed recess, wedged bottom groove, arcuate bottom groove
And any one in the groove of ladder bottom, the side of the groove are provided with short shoulder bcad seats, the other side is provided with long shoulder tire
Ring support, described wheel rim one end are equipped with annular flange, and the other end is equipped with gutter, and the spoke is equipped with mounting plane, described
Mounting plane is circular cross-section, and the intermediate position of circular cross-section is provided with mesoporous, and the mesoporous is through-hole, and the periphery of the mesoporous is set
There are ring mesoporous one week several bolts hole, the gutter is whole be connected with spoke joining place.The wheel installation
Plane is with retaining ring and spoke joining place at 35 ° -55 °.
The wall thickness consistency of thickness of the wheel rim, wheel rim is with a thickness of 8mm -12mm.
The spoke thickness is 10mm -18mm.
It include the first side wall and second sidewall in the groove, wherein the first side wall is close to short shoulder bcad seats, it is described
Second sidewall is equipped with the valve cock mounting hole of installation valve cock, the valve cock close to long shoulder bcad seats, the second sidewall
It is provided with the valve cock combined with wheel.
The height of the annular flange is 30mm -45mm.
The groove depth of the groove is 8mm -30mm.
The width ratio of the width of the notch and the wheel rim main body is 1.5.
A kind of preparation method of rotary press modelling integrated wheel, comprising the following steps:
One, cuts out material: carrying out tailoring for plectane material, is tailored into the circular plate for needing specification；
Two, rush centre bore: rush center punch die with the cooperation of hydraulic machine equipment and rush centre bore processing, here rush center
Hole, aperture are made by size requirement, must not be existed in burr and notch, are that postorder rotary pressing processing is determined using centre bore
Position；
Three rotary press modellings of mono- time: rotary press modelling processing is carried out using spinning machine cooperation spinning mold core, rotary press modelling here
Preliminary molding is mainly carried out to type face, the outer surface in spun type face here wants regular, wheel cannot be made shape occur
Modification；
The molding of four, secondary spinnings: spinning machine cooperates secondary spinning molding die to carry out secondary spinning forming processes, here
Rotary press modelling is the processing of the setting to entire wheel shape, and the setting processing including gutter and short shoulder bcad seats, outer surface is wanted
It is smooth；
Five, expanding shapings: cooperate expanding shaping mould using expanding trimmer, carry out expanding Shape correction, expansion here
Shaping of rising is mainly to carry out last setting to wheel to handle；To reach wheel diameters precision prescribed and shape
Six, rush bolt hole: using bolt hole equipment is rushed with syzygies bolt hole mold, carrying out rushing bolt hole processing, general spiral shell
Keyhole quantity is 2-10, aperture 20-30mm；
The processing of seven, air holes: air holes processing is carried out using air holes processing equipment；
The processing of eight, notches: milling valve port notch keeps valve port smooth, convenient for the installation of valve cock, prevents installation gas
Interference is generated when door mouth and is hindered；
Nine, mill valve port, for placing valve cock；
The calibration of ten, flatnesses: the correction process of mounting plane flatness is carried out using hydraulic press；
11, reconditioning burrs: the processing of reconditioning burr is carried out using polishing machine；
12, play blaze knowledge: carrying out playing blaze knowledge processing using hydraulic press, mark content is selected according to drawing requirement
With.
Further, the sanction material, can tailor any one in steel plectane material and aluminum alloy round plate, carry out steel
Iron plectane material is tailored using blanking device or gas cutting profiler device, is carried out aluminum alloy round plate and is used stamping equipment.The blanking
Equipment refers to that hydraulic press, gas cutting profiler device refer to that copying autogenous cutter, the stamping equipment refer to hydraulic press.
Further, the air holes processing, the wheel of steel material are carried out rushing air holes processing, aluminium alloy material with stamping equipment
The wheel of material carries out milling air holes processing with milling air holes equipment.
A kind of rotary press modelling integrated wheel provided by the invention and preparation method thereof, the beneficial effect is that, it can subtract
The consumption of few plate, energy-saving and emission-reduction are beneficial to energy conservation environmental protection, change original traditional preparation method, solve by original
It technique bring the problems such as process is tedious and low efficiency, is managed convenient for the quality of entire processing technology, the processing of wheel can be made
Quality and machining accuracy improve, and add expanding shaping by a spinning and secondary spinning, can be better maintained entire wheel
Structure and performance, avoid due in process is tedious bring structure modification and scar, the structure for improving wheel it is reliable
Property and stability, improve the security reliability of traveling.
Detailed description of the invention
Fig. 1 is the overall structure diagram of one embodiment of the invention；
Fig. 2 is double flute bottom structure schematic diagram；
Fig. 3 is the double flute bottom structure schematic diagram with Fig. 2 reversed dip；
Fig. 4 skewed slot bottom structure schematic diagram；
Fig. 5 is the skewed slot bottom structure schematic diagram with Fig. 4 reversed dip；
Fig. 6 is circular arc cell bottom structure schematic diagram；
Fig. 7 is the preparation technology flow chart of steel material processing integrated wheel；
Fig. 8 is the preparation technology flow chart using aluminum alloy materials processing integrated wheel；
Fig. 9 is the integrated wheel structural schematic diagram using aluminum alloy materials processing.
It is marked in figure:
1. mounting plane；2. mesoporous；3. annular flange；4. bolt hole；5. air holes；6. gutter；7. short shoulder bcad seats；8.
Groove；9. long shoulder bcad seats.
Specific embodiment
With reference to the accompanying drawings, in conjunction with one embodiment, to a kind of rotary press modelling integrated wheel provided by the invention and its
Preparation method is described in detail.
Embodiment 1
- Fig. 6 referring to Fig.1, a kind of the present embodiment specifically preparation method of steel material processing integrated wheel, including wheel
Rim and spoke, the wheel rim and spoke junction are monoblock type linking, and the wheel rim is consistent with the material of spoke, can adopt simultaneously
With iron and steel material quality, aluminum alloy material, the middle part setting fluted 8 of the wheel rim can also be used simultaneously, and the groove can be
Any one in flat bottomed recess, wedged bottom groove, arcuate bottom groove and ladder bottom groove, the side of the groove is provided with short
Shoulder bcad seats 7, the other side are provided with long shoulder bcad seats 9, and described wheel rim one end is equipped with annular flange 3, and the other end is equipped with gutter
6, the spoke is equipped with mounting plane 1, is equipped with air holes 5 close to mounting plane, and the mounting plane is circular cross-section, that is, is pacified
Dress plane is circular section, and connection plane overall appearance is rounded, and without protrusion and recess, entire plane is in same section
On line, the intermediate position of circular cross-section is provided with mesoporous 2, and the mesoporous 2 is through-hole, and the periphery of the mesoporous is equipped with ring mesoporous one week
Several bolts hole 4, the gutter and spoke joining place are whole be connected.The wheel mounting plane with retaining ring with
Spoke joining place is at 45 °.
The gradient of the slot bottom of the wedged bottom groove is 30-45 degree, can be one side of short shoulder bcad seats to long shoulder bcad seats
Side inclination, also can be reversed inclination.
The slot bottom of ladder bottom groove is Double-ladder slot bottom, and there is arc transition in upper and lower two stratum.
The wall thickness consistency of thickness of the wheel rim, wheel rim is with a thickness of 12mm.
The spoke thickness is 18mm.
It include the first side wall and second sidewall in the groove, wherein the first side wall is close to short shoulder bcad seats, it is described
Second sidewall is equipped with the valve cock mounting hole of installation valve cock, the valve cock close to long shoulder bcad seats, the second sidewall
It is provided with the valve cock combined with wheel.
The height of the annular flange is 35mm.
The groove depth of the groove is 20mm.
The width ratio of the width of the notch and the wheel rim main body is 1.5.
Referring to Fig. 7, a kind of preparation method of rotary press modelling integrated wheel, comprising the following steps:
One, cuts out material: carrying out tailoring for plectane material, is tailored into the circular plate for needing specification；
Two, rush centre bore: rush center punch die with the cooperation of hydraulic machine equipment and rush centre bore processing, here rush center
Hole, aperture are made by size requirement, must not be existed in burr and notch, are that postorder rotary pressing processing is determined using centre bore
Position；
Three rotary press modellings of mono- time: rotary press modelling processing is carried out using spinning machine cooperation spinning mold core, rotary press modelling here
Preliminary molding is mainly carried out to type face, the outer surface in spun type face here wants regular, wheel cannot be made shape occur
Modification；
The molding of four, secondary spinnings: spinning machine cooperates secondary spinning molding die to carry out secondary spinning forming processes, here
Rotary press modelling is the processing of the setting to entire wheel shape, and the setting processing including gutter and short shoulder bcad seats, outer surface is wanted
It is smooth；
Five, expanding shapings: cooperate expanding shaping mould using expanding trimmer, carry out expanding Shape correction, expansion here
Shaping of rising is mainly to carry out last setting to wheel to handle, to reach wheel diameters precision prescribed and shape；
Six, rush bolt hole: using bolt hole equipment is rushed with syzygies bolt hole mold, carrying out rushing bolt hole processing, bolt hole
Quantity is 6, aperture 20mm；
The processing of seven, air holes: stamping equipment carries out rushing air holes processing；
The processing of eight, notches: milling valve port notch keeps valve port smooth, convenient for the installation of valve cock, prevents installation gas
Interference is generated when door mouth and is hindered；
Nine, mill valve port: for placing valve cock；
The calibration of ten, flatnesses: the correction process of mounting plane flatness is carried out using hydraulic press；
11, reconditioning burrs: the processing of reconditioning burr is carried out using polishing machine；
12, play blaze knowledge: carrying out playing blaze knowledge processing using hydraulic press, mark content is selected according to drawing requirement
With.
Further, the sanction material, can tailor any one in steel plectane material and aluminum alloy round plate, carry out steel
Iron plectane material is tailored using blanking device or gas cutting profiler device, is carried out aluminum alloy round plate and is used stamping equipment.
Rotary press modelling carries out rotary press modelling processing, the mechanical performance of steel plate using spinning machine cooperation spinning mold core
Good, intensity is big, has by forming wheel surface surface smoothness with higher and surface hardness, spinning machine worktable after squeezing
Sliding sleeve can be vertically moved up or down sliding on guide rod, push stretching for piston rod to provide power for sliding sleeve by cylinder, on spinning machine
Three stretchings are completed, first is to make blanking on spinning machine to be drawn into cylindrical workpiece for the first time, and second is by first
The wheel blanks with machined surface profile are drawn into the secondary cylindrical workpiece being drawn into, third road is to stretch second
The blank drawn preliminary molding wheel regular at outer surface again.
Spinning machine has shaft, that is, has the function of rotation while being pressed downward, that is, can be rotating downwards
Pressure, is not in this way buckling phenomena in compressed steel material plate, presses out that part is more smooth and beautiful, and the part wall thickness of forming is equal
Even, profile is more able to satisfy required precision.
The spinning mold core is divided into two parts, outer die casing and interior Membrane cover, is respectively arranged below end and the sliding sleeve of sliding sleeve
Workbench on, spinning mold core is molding die, and in actual use, hollow space in interior Membrane cover carries out spinning behaviour
Make, when shaping the wheel at different slots bottom, removes the bolt of fixed outer die casing Yu interior Membrane cover, then remove outer die casing and interior Membrane cover
Replacement, the mode for replacing Membrane cover is simple, meets different product processing, can save manpower, the time be saved, to improve
Efficiency.
Membrane cover is made of damping material, so that Membrane cover quality itself is lighter, further saves manpower, whole process only needs
It wants a people and the shorter time is spent to can be completed, but also the process of replacement Membrane cover not will cause mechanical damage, Ke Yiyou
Effect increase equipment service life, replace Membrane cover after, do not need to do excessive debugging again, reduce waste material generation, increase yield rate,
It saves material.
Resistance of deformation is bigger than common process by 20% during rotary press modelling, and corresponding forming force also increases 20%；Steel
Material has biggish springback capacity in processing, determines in mold design and technological parameter and takes corresponding measure to reduce and compensate
Rebound, the coefficient of resilience presses 0.15% when expanding mould designs.
Rotary press modelling processing, obtains rotary press modelling wheel, the wheel of such spinning monoblock type can be to avoid original wheel
Spoke and wheel rim weld the solder skip of generation, weld partially, and size of current acts on wheel, so that burn-through, fusion penetration occurs in wheel
It measures the problems such as big, present spinning is in monoblock type, a series of problem that can come to avoid welded bands.
By rotary press modelling wheel press machine on rushing bolt punch die, rush bolt hole processing, here rush bolt hole
Mold is divided into upper mold and lower mold, while being also equipped on upper mold and lower mold and rushing bolt hole blade mould, and two molds can
To carry out position adjusting, to facilitate calibration.
The wheel initial material for punching bolt hole is placed on beveler, bolt hole chamfering processing is carried out；Chamfering is completed
Wheel initial material carries out the processing of sanding thorn.
The air holes processing, the wheel of steel material are carried out rushing air holes processing, the wheel of aluminum alloy materials with stamping equipment
Milling air holes processing is carried out with milling air holes equipment, chamfered then is carried out to air holes, raw material are not in air holes protrusion, wind
The bad problem of hole crackle, air holes position degree,
Expanding shaping is that the good wheel blank of rotary press modelling is put into expanding shaping mould, carries out one side expanding, on one side
It flattens, achievees the purpose that shaping；Make inside workpiece all preferably under multi-dimensional stress state, at this moment the mecystasis of material
It is good, it is easier to be plastically deformed, is in other words exactly to be easiest to achieve the purpose that shaping；Expand a pressure by one, by preceding processes
Produced internal stress eliminates, and resulting internal stress be also it is least, achieve the purpose that high-precision form simultaneously
With preferable service performance and service life.
Valve port notch is milled, wheel blank is placed on workpiece positioning plate and is positioned wheel blank by locating piece, while oil
Cylinder drives the vertical stroke feeding of milling cutter, so that wheel blank is milled out notch, the smooth nothing of valve port finished surface is pulled, intensity
Height, original valve port are to carry out stamping process using perforating press, can generate valve hole week burr, modification, so as to cause
When installing valve cock, valve rubber pad can be made damaged, generate gas leak phenomenon, present milling valve port is not in similar asks
Topic.
Flatness calibration, the wheel blank clamped is placed on the press bench of press machine, operating pressure machine to
Lower pressure, the pressure size of application are 8000-12500KN, pressure size and down stroke size according to wheel blank deformation shape
The overproof size of condition, flatness, the compression strength of material, the factors such as thickness of part gradually slowly adjust, apply repeatedly, in adjustment
Cold plastic deformation situation and grip conditions are paid close attention to, down stroke controls within 30-60mm.
Embodiment 2
Referring to Fig. 8-Fig. 9, the present embodiment the difference from embodiment 1 is that process integrated wheel using aluminum alloy materials,
When tailoring of plectane material is carried out, the equipment used is hydraulic press punching press or cylindrical body is cut into plectane material, and air holes processing uses
Milling air holes equipment carries out milling air holes processing, carries out wheel rim outer mold surface and inner mold using numerically controlled lathe after step 9 mills valve port
Outerplanar working process in face and spoke.
Claims (9)
1. a kind of rotary press modelling integrated wheel, it is characterised in that: including wheel rim and spoke, the wheel rim and spoke junction are
The middle part setting of monoblock type linking, the wheel rim is fluted, and the groove can be recessed for flat bottomed recess, wedged bottom groove, arcuate bottom
Any one in slot and ladder bottom groove, the side of the groove is provided with short shoulder bcad seats, and the other side is provided with long shoulder
Bcad seats, described wheel rim one end are equipped with annular flange, and the other end is equipped with gutter, and the spoke is equipped with mounting plane, described
Mounting plane be circular cross-section, the intermediate position of circular cross-section is provided with mesoporous, and the mesoporous is through-hole, the periphery of the mesoporous
Equipped with ring mesoporous one week several bolts hole, the gutter was whole be connected with spoke joining place.
2. a kind of rotary press modelling integrated wheel according to claim 1, it is characterised in that: the wall thickness thickness of the wheel rim
Unanimously, wheel rim is with a thickness of 12mm.
3. a kind of rotary press modelling integrated wheel according to claim 1, it is characterised in that: the spoke thickness is
18mm。
4. a kind of rotary press modelling integrated wheel according to claim 1, it is characterised in that: include first in the groove
Side wall and second sidewall, the second sidewall be equipped with installation valve cock valve cock mounting hole, the valve cock be provided with
The valve cock that wheel combines.
5. a kind of rotary press modelling integrated wheel according to claim 1, it is characterised in that: the height of the annular flange
Degree is 35mm.
6. a kind of rotary press modelling integrated wheel according to claim 1, it is characterised in that: the groove depth of the groove be-
The width ratio of 8mm -30mm, the width of the notch and the wheel rim main body is 1.5.
7. a kind of preparation method of rotary press modelling integrated wheel, comprising the following steps:
One, cuts out material: carrying out tailoring for plectane material, is tailored into the circular plate for needing specification；
Two, rush centre bore: rush center punch die with the cooperation of hydraulic machine equipment and rush centre bore processing, here rush centre bore,
Aperture is made by size requirement, must not be existed in burr and notch；
Three rotary press modellings of mono- time: rotary press modelling processing is carried out using spinning machine cooperation spinning mold core, rotary press modelling here is main
It is that preliminary molding is carried out to type face, the outer surface in spun type face here wants regular, and wheel cannot be made the modification of shape occur；
The molding of four, secondary spinnings: spinning machine cooperates secondary spinning molding die to carry out secondary spinning forming processes, spinning here
Molding is the processing of the setting to entire wheel shape, and the setting processing including gutter and short shoulder bcad seats, outer surface wants smooth；
Five, expanding shapings: cooperate expanding shaping mould using expanding trimmer, carry out expanding Shape correction, expanding here is whole
Shape is mainly to carry out last setting to wheel to handle；
Six, rush bolt hole: using bolt hole equipment is rushed with syzygies bolt hole mold, carrying out rushing bolt hole processing；
The processing of seven, air holes: air holes processing is carried out using air holes processing equipment；
The processing of eight, notches: milling valve port notch keeps valve port notch smooth, prevents valve port extension from having interference；
Nine, mill valve port: milling valve port is for placing valve cock；
The calibration of ten, flatnesses: the correction process of mounting plane flatness is carried out using hydraulic press；
11, reconditioning burrs: the processing of reconditioning burr is carried out using polishing machine；
12, play blaze knowledge: carrying out playing blaze knowledge processing using hydraulic press, mark content is selected according to drawing requirement.
8. a kind of preparation method of rotary press modelling integrated wheel according to claim 7, it is characterised in that: the sanction
Material can tailor any one in steel plectane material and aluminum alloy round plate, and progress steel plectane material is tailored to be set using blanking
Standby or gas cutting profiler device carries out aluminum alloy round plate and uses stamping equipment.
9. a kind of preparation method of rotary press modelling integrated wheel according to claim 7, it is characterised in that: the air holes
Processing, the wheel of steel material are carried out rushing air holes processing with stamping equipment, and the wheel of aluminum alloy materials is carried out with milling air holes equipment
Mill air holes processing.
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| CN201811632674.8A CN109664679A (en) | 2018-12-29 | 2018-12-29 | A kind of rotary press modelling integrated wheel and preparation method thereof |
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| CN110369963A (en) * | 2019-08-08 | 2019-10-25 | 山东贞元汽车车轮有限公司 | The preparation method of integrated wheel |
| CN110666465A (en) * | 2019-11-15 | 2020-01-10 | 山东贞元汽车车轮有限公司 | Machining process of integral wheel |
| CN111468903A (en) * | 2020-05-06 | 2020-07-31 | 肖晓波 | Production method of lightweight weldless integrated steel automobile hub |
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| CN112828543A (en) * | 2021-02-10 | 2021-05-25 | 杭州润德车轮制造有限公司 | Production process of spoke for engineering machinery wheel |
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| CN114669648A (en) * | 2022-01-20 | 2022-06-28 | 泉州市泰智机械发展有限公司 | Plate-rotating type integrated aluminum alloy tubeless wheel and forming process |
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| CN110369963B (en) * | 2019-08-08 | 2021-04-23 | 山东贞元汽车车轮有限公司 | Method for manufacturing integral wheel |
| CN110666465A (en) * | 2019-11-15 | 2020-01-10 | 山东贞元汽车车轮有限公司 | Machining process of integral wheel |
| CN113665292A (en) * | 2020-05-03 | 2021-11-19 | 杭州润德车轮制造有限公司 | Integral engineering machinery wheel rim and preparation method thereof |
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| CN112828543A (en) * | 2021-02-10 | 2021-05-25 | 杭州润德车轮制造有限公司 | Production process of spoke for engineering machinery wheel |
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Application publication date: 20190423 |