CN102493897B - Heating device in fuel filter of diesel vehicle - Google Patents

Heating device in fuel filter of diesel vehicle Download PDF

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Publication number
CN102493897B
CN102493897B CN 201110397290 CN201110397290A CN102493897B CN 102493897 B CN102493897 B CN 102493897B CN 201110397290 CN201110397290 CN 201110397290 CN 201110397290 A CN201110397290 A CN 201110397290A CN 102493897 B CN102493897 B CN 102493897B
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heater
fuel filter
diesel vehicle
cylindrical shell
fuel
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CN102493897A (en
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高志男
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Beijing Gaoxin Weiye Technology Co ltd
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Abstract

The invention discloses a heating device in a fuel filter of a diesel vehicle, which belongs to the field of matching devices of fuel systems of motor vehicles. The heating device in the fuel filter of the diesel vehicle is provided with a heater (1) taking positive temperature coefficient (PTC) thermal resistor heating plates as heating elements; the heater (1) is matched with a central tube of the fuel filter (11), and can be positioned onto a vehicle filter seat (12) through a hanger (4) with a positioning structure, and simultaneously, the heating device in the fuel filter of the diesel vehicle is provided with a split-type temperature control circuit and temperature control components controlled by a bimetallic temperature controller ZK; a mushroom head-shaped hanging head (2) of the heater (1) is detachably embedded into a pedal-shaped chuck (5) of the hanger (4) in the manner of matching. The heating device in the fuel filter of the diesel vehicle is also provided with a matched positioning spring (10); the PTC thermal resistor heating plates are reliable in electric connection, are evenly stressed, have the maximized connected area and are firm and reliable; the bimetallic temperature controller ZK is capable of accurately reflecting temperature changes in time; the heater is stably positioned; electrode leads are not easy to abrade; the original vehicle design is not influenced at all. The heating device in the fuel filter of the diesel vehicle has high safety, a simple structure, easiness in manufacturing and assembling and disassembling, convenience in replacement and a long-term stable using effect.

Description

A kind of heating equipment in fuel filter of diesel vehicle
Technical field
The invention belongs to the match equipment technical field of used in fuel oil system of motor-driven vehicle, relate to a kind of heating equipment in fuel filter of diesel vehicle.
Background technique
in prior art, fuel heater in take thermistor heater band PTC as the fuel filter of heating element has two kinds with regard to its general structure, the first is technological scheme as disclosed in Chinese patent ZL2009201093987, be immersed in fuel oil in the center tube of the insertion fuel filter of integrity, have advantages of outstanding, deficiency is, the PTC sheet is together with equal directly being immersed in fuel oil of outer exposure formula of its corresponding electrode plate, in case run into the metal impurities or the charge species that are mixed in fuel oil---the increase of the concentration of the water that even molecular polarity is larger, just can not guarantee to avoid short circuit, therefore there is unsafe factor, secondly, the PTC sheet is connected with electrode plate by spring compression type, make PTC sheet unbalance stress, easy rhegma, thereby PTC sheet and electrode plate bad connection easily occur, affect using effect, again, because bimetallic temperature controller ZK is very near apart from the PTC sheet, its temperature control temperature is difficult to the variation of reflection fuel oil normal temperature promptly and accurately, in addition, the stationary positioned of itself and car filter block, in the fuel pipe inlet that relies on after the outer account formula of petal type power interface of its circular pipe type body upper end is inserted filtration on the car filter block, this kind structure location is unreliable, whole displacement easily occurs in heater, produce axial rotation and axial float, simultaneously the ABAP Adapter lead-in wire easily and the position of the intersecting line at the inner port place of the fuel pipe inlet after the filtration on the car filter block mutually rub and cause breakage, not only affect the normal operation of fuel heater, and there is a potential safety hazard, also have, because its integral structure determines, and the circular pipe type body is that plastic is made, therefore, circular pipe type body no matter, PTC sheet or the arbitrary parts of bimetallic temperature controller ZK go wrong, must integrity take out and the integrity replacing, the second is technological scheme as disclosed in Chinese patent ZL2010205160945, overcome the deficiency that the first technological scheme exists, after in parallel and/or series connection to each heating unit rule of PTC sheet, also being packed in heating unit of regular distribution of External Insulation, realize reliable the electric connection with whole precompressed compact form again, and bimetallic temperature controller ZK and heating unit are split type, has original advantage, its deficiency is, heating unit must detachable property be contained on the metal scaffold, with regard to its overall structure, complicated structure, cost is high, and must hold in the palm being installed between fuel filter and car filter block of the connecting tube integrity takeed on by band when use installing, this just must strengthen the spatial position that fuel filter occupies, therefore for former car design, has certain narrow limitation in application.in addition in the disclosed technological scheme of Chinese patent ZL2010205160771, to the fuel heater take thermistor heater band PTC sheet as heating element, adopt the metal tub agent structure, related and/or the series connection of each heating unit rule of PTC sheet, and after External Insulation is processed, in the interlayer that is seated in cylindrical shell of regular distribution, then, again with whole precompressed compact form with in the interlayer of each heating unit stationary positioned in the metal tub main body, complete reliable electric connection, therefore this technological scheme can overcome the deficiency that in the first technological scheme, each heating unit of PTC sheet exists, can overcome again the second technological scheme and use the deficiency that exists when installing, and be convenient to process, cost is low, reliable in quality.
Summary of the invention
The technical problem that solves:
prior art is improved, with Chinese patent ZL2009201093987, ZL2010205160945 and ZL2010205160771 mutually combine, a kind of heating equipment in fuel filter of diesel vehicle is provided, can overcome the deficiencies in the prior art, each heating unit of thermistor heater band PTC reliably is electrically connected, and indirectly being immersed in fuel oil of External Insulation sealing, the heater of bimetallic temperature controller ZK and in-built PTC sheet heating unit is split type, convenient and reliable and safe being positioned on the car filter block of heater energy, and insert in the center tube of fuel filter, do not change and do not affect former car design yet, simple in structure, easily make, cost is low, easy to loading and unloading, using effect is steady in a long-term.
The technological scheme that adopts:
a kind of heating equipment in fuel filter of diesel vehicle, long cartridge type heater with and in-built heater circuit take thermistor heater band PTC as heating element supporting with the center tube of fuel filter, also have supporting Split warm control circuit and temperature control parts with bimetallic temperature controller ZK control, it is characterized in that: on the top interface of heater, the insulated enclosure formula is fixed with the mushroom-head hanging head, its center hole is drawn two electrode connections, separately have with the car filter block on filtration after fuel pipe inlet be complementary and with the suspension member of position structure, its lower end has the petal-shaped dop of reverse buckling type, in the petal-shaped dop of the mushroom-head hanging head supporting embedding of detachable property, thereby heater is located, also have the retaining spring supporting with suspension member.
Beneficial effect:
in the present invention, because the thermistor heater band PTC heating unit that is equipped with in heater is realized reliable the electric connection with whole precompressed compact form, and indirectly being immersed in fuel oil of External Insulation sealing, electrode plate G and PTC sheet are electrically connected area and maximize, and stressed even, contact solid and reliable, and be not subjected to the impact of fuel oil environment, therefore quality of product is high, safe and reliable, using effect is well also steady in a long-term, because the bimetallic temperature controller ZK in temperature control circuit and heater are split type, and be positioned at the outlet port of the fuel oil after filtration, therefore bimetallic temperature controller ZK can promptly and accurately reflect the variation of fuel oil normal temperature, simultaneously by the suspension member with position structure, heater can not only auxiliary type be positioned at the center tube of fuel filter, and can be fixed on the car filter block safe and reliable location, and need not to change and also do not affect former car design, and due to the effect of the extension of suspension member shoulder, corresponding two contact conductors also are difficult for being worn, therefore, margin of safety is high, simple in structure, easily to make, cost is low, and it is convenient to load and unload, change, and using effect is steady in a long-term.
Description of drawings
Fig. 1, installation set of applications assembling structure schematic diagram;
Fig. 2, suspension member 4 overall construction drawings;
Fig. 3, press the A-A sectional view shown in Fig. 2;
Fig. 4, press the A shown in Fig. 2 to view;
Fig. 5, press the B shown in Fig. 2 to view;
Fig. 6, heater 1 overall construction drawing;
Fig. 7, press the B-B sectional view shown in Fig. 6;
Fig. 8, heater circuit and temperature control circuit structure schematic diagram;
Embodiment
Further explanation in detail by reference to the accompanying drawings;
as shown in Fig. 1~5, a kind of heating equipment in fuel filter of diesel vehicle, long cartridge type heater 1 with and in-built heater circuit take thermistor heater band PTC as heating element supporting with the center tube of fuel filter 11, the Split warm control circuit and the temperature control parts that also have supporting bimetallic temperature controller ZK to control, on the top interface 19 of heater 1, the insulated enclosure formula is fixed with mushroom-head hanging head 2, its center hole is drawn two electrode connections 3, separately have with car filter block 12 on filtration after fuel pipe inlet 13 be complementary and with the suspension member 4 of position structure, its end opening has the petal-shaped dop 5 of reverse buckling type, in the petal-shaped dop 5 of the supporting embedding of the detachable property of mushroom-head hanging head 2, thereby heater 1 is located, install when using, heater 1 insertion fuel pipe inlet 13 in suspension member 4 clampings and the location is fixed on car filter block 12, heater 1 can not only auxiliary type be positioned at the center tube of fuel oil filter 11, be fixed on car filter block 12 by the position structure of suspension member 4 safe and reliable location simultaneously, also have the retaining spring 10 supporting with suspension member 4, install when using, retaining spring 10 is enclosed within on suspension member 4, suspension member 4 clampings heater 1 and are upwards inserted fuel pipe inlet 13, and after being positioned on car filter block 12, between the outer end actinal surface that is positioned petal-shaped dop 5 and fuel pipe inlet 13 of the compressed property of retaining spring 10, can avoid suspension member 4 axial floats.
As shown in Fig. 1~5, concrete structure with the suspension member 4 of position structure is, suspension member 4 processes with plastic integral body, the end opening of the main body 6 of suspension member 4 has the petal-shaped dop 5 of reverse buckling type, suitable for reading have the top respectively with hanging shoulder 9 and extending axially and axial two symmetrical upper arms 8, also has oil permeable hole 7 on main body 6; Hang shoulder 9 and can the auxiliary type holders hang on the position of corresponding intersecting line at inner port place of fuel pipe inlet 13 after filtration on car filter block 12, position structure can avoid suspension member 4 to rotate simultaneously.
As shown in Fig. 6~8, the concrete structure of heater 1 is, has the metal master 14 that integral body processes, and its cross section is in the cylindrical shell 15 of rectangle, have axially extended plate 16 according to cylindrical shell 15, this plate is divided into two contour interlayers 17 with the inner chamber of cylindrical shell 15; Every thermistor heater band PTC and corresponding electrode plate G, contact conductor L thereof in heater circuit are called heating unit 18, in parallel and/or the series connection of each heating unit 18 rules, and after External Insulation is processed, in the interlayer that is seated in cylindrical shell 15 17 of rule, then, with whole precompressed compact form, each heating unit 18 location are fixed in interlayer 17, the electrode plate G of each heating unit 18 all reliably is electrically connected with corresponding thermistor heater band PTC again; Contact conductor L in two interlayers 17 in the top of cylindrical shell 15 interface 19 interior parallel with one another or the series connection after draw two electrode connections 3; In the application, after each heating unit 18 parallel connection respectively in two interlayers 17, respectively draw two contact conductor L in two interlayers 17, described contact conductor L draws two electrode connections 3 after the interior mutual series connection of the top of cylindrical shell 15 interface 19; Described whole precompressed compact form refers to the enough external force of appropriateness simultaneously the outer wall relative with parallel two of a plate 16 of cylindrical shell 15 from exerting pressure outside to inside; Also has radiating fin 23 on the outer wall of cylindrical shell 15;
on the top interface 19 of cylindrical shell 15, the insulated enclosure formula is fixed with the mushroom-head hanging head 2 of being drawn two electrode connections 3 by center hole, concrete structure is, has interior shoulder 20 on the inwall of the top interface 19 of cylindrical shell 15, mushroom-head hanging head 2 processes with metallic material integral body, has the interface board 21 with interior shoulder 20 couplings on it, after its center hole is drawn two electrode connections 3, its interface board 21 inserts in the top interface 19 of cylindrical shells 15 to fishplate bar 21 and limited, with the external force mouth biting type that appropriateness is enough, the outer wall of top interface 19 is inwardly exerted pressure, described interface board 21 is namely reliably fixed, all has external sealing wall 22 on the top interface 19 of cylindrical shell 15 and lower end mouth thereof, this wall must guarantee reliably that fuel oil can not enter in cylindrical shell 2, the sealer wall of sealing wall 22 for forming with the electric insulating sealant heat-sealing, perhaps the metal board wall for forming with the sheet metal welding.
As shown in Fig. 6,7, in parallel and/or the series connection of each heating unit 18 rules, and after External Insulation is processed, concrete structure in the interlayer that is seated in cylindrical shell 15 17 of rule is, after the in parallel and/or series connection of heating unit 18 rules, with dielectric film 24 parcels, be seated in regularly in the interlayer 17 of cylindrical shell 15, then, each heating unit 18 being carried out whole precompressed compact form locates fixing.
As shown in Fig. 1,8, the Split warm control circuit of controlling take bimetallic temperature controller ZK and the structure of temperature control parts as, bimetallic temperature controller ZK temperature-sensitive face is exposed to be serially connected in positive pole with the ABAP Adapter lead-in wire 26 outside plug type connecting heads 25 that link together, and two electrode connections 3 and outside plug type connecting head 25 self-locking types of drawing on heating unit 1 are plugged in together; The interface module 27 sealings accesses in the outlet port of the fuel oil after the filtration that outside plug type connecting head 25 passes through on car filter block 12 are installed when using.
As shown in Figure 8, the structural principle of heater circuit and temperature control circuit is, thermistor heater band PTC is clamped at two and conducts heat between double electrode plate G, one electrode plate G connects power cathode by contact conductor L, another electrode plate G connects positive source after series connection bimetallic temperature controller ZK by contact conductor L, and power supply (automobile battery provides) is by ABAP Adapter 26 introducings that go betweens; In application, fuel oil temperature is lower than 7 ℃ or reach 24 ℃, and bimetallic temperature controller ZK is switched on or switched off power supply automatically, realizes beginning or stops fuel Heating.
In making, the sum total power of thermistor heater band PTC, should with the normal consumption of fuel oil and temperature required adaptive;
The metal master 14 of heater 1 forms for the aluminum alloy material solid-drawn, and mushroom-head hanging head 2 processes for Cu alloy material integral body;
Described dielectric film is the polyimide material, and Tianjin General Insulation Materials Factory produces;
Described electric insulating sealant is the powerful epoxy glue of SL3334 that pearl state generation woods polymer Co., Ltd produces;
Thermistor heater band PTC is that Weihai in Shandong province city fire shadow Electrical Appliances Co., Ltd produces, and bimetallic temperature controller ZK is that Zhejiang Province's Yuyao City well-informed Electrical Appliances Co., Ltd produces, and operating temperature range is decided according to customer requirements.

Claims (10)

1. a kind of heating equipment in fuel filter of diesel vehicle, long cartridge type heater with and in-built heater circuit take thermistor heater band PTC as heating element supporting with the center tube of fuel filter, also have supporting Split warm control circuit and temperature control parts with bimetallic temperature controller ZK control, it is characterized in that: on the top interface of heater, the insulated enclosure formula is fixed with the mushroom-head hanging head, its center hole is drawn two electrode connections, separately have with the car filter block on filtration after fuel pipe inlet be complementary and with the suspension member of position structure, its lower end has the petal-shaped dop of reverse buckling type, in the petal-shaped dop of the mushroom-head hanging head supporting embedding of detachable property, thereby heater is located, also have the retaining spring supporting with suspension member.
2. a kind of heating equipment in fuel filter of diesel vehicle according to claim 1, it is characterized in that: the concrete structure with the suspension member (4) of position structure is, suspension member (4) processes with plastic integral body, the end opening of the main body (6) of suspension member (4) has the petal-shaped dop (5) of reverse buckling type, suitable for reading have the top respectively with hanging shoulder (9) and extending axially and axial symmetrical two upper arms (8), also has oil permeable hole (7) on main body (6); Hanging shoulder (9) can the auxiliary type holder hang on the position of corresponding intersecting line at inner port place of fuel pipe inlet (13) after filtration on car filter block (12).
3. a kind of heating equipment in fuel filter of diesel vehicle according to claim 1 and 2, it is characterized in that: the concrete structure of heater (1) is, has the metal master (14) that integral body processes, its cross section is in the cylindrical shell (15) of rectangle, have axially extended the plate (16) according to cylindrical shell (15), this plate is divided into two contour interlayers (17) with the inner chamber of cylindrical shell (15); Every thermistor heater band PTC and corresponding electrode plate G, contact conductor L thereof in heater circuit are called heating unit (18), in parallel and/or the series connection of each heating unit (18) rule, and after External Insulation is processed, in the interlayer that is seated in cylindrical shell (15) (17) of rule, then, with whole precompressed compact form, each heating unit (18) location is fixed in interlayer (17), the electrode plate G of each heating unit (18) all reliably is electrically connected with corresponding thermistor heater band PTC again; Contact conductor L in two interlayers (17) in the top interface (19) of cylindrical shell (15) parallel with one another or the series connection after draw two electrode connections (3).
4. a kind of heating equipment in fuel filter of diesel vehicle according to claim 3, it is characterized in that: the upper insulated enclosure formula of the top interface (19) of cylindrical shell (15) is fixed with the mushroom-head hanging head (2) of being drawn two electrode connections (3) by center hole, concrete structure is, has interior shoulder (20) on the inwall of the top interface (19) of cylindrical shell (15), mushroom-head hanging head (2) processes with metallic material integral body, has the interface board (21) with interior shoulder (20) coupling on it, its center hole is drawn two electrode connections (3) afterwards, upper and limited to interface board (21) in the top interface (19) of its interface board (21) insertion cylindrical shell (15), with the external force mouth biting type that appropriateness is enough, the outer wall of top interface (19) is inwardly exerted pressure, described interface board (21) is namely reliably fixed, all has external sealing wall (22) on the top interface (19) of cylindrical shell (15) and lower end mouth thereof, this wall must guarantee reliably that fuel oil can not enter in cylindrical shell (2), the sealer wall of sealing wall (22) for forming with the electric insulating sealant heat-sealing, perhaps the metal board wall for forming with the sheet metal welding.
5. a kind of heating equipment in fuel filter of diesel vehicle according to claim 1 and 2, it is characterized in that: the Split warm control circuit of controlling take bimetallic temperature controller ZK and the structure of temperature control parts as, bimetallic temperature controller ZK temperature-sensitive face is exposed to be serially connected in the positive pole of the outside plug type connecting head (25) that links together with ABAP Adapter lead-in wire (26), and two electrode connections (3) of drawing on heater (1) are plugged in together with outside plug type connecting head (25) self-locking type; When install using, interface module (27) the sealing access in the outlet port of the fuel oil of outside plug type connecting head (25) after by the filtration on car filter block (12).
6. a kind of heating equipment in fuel filter of diesel vehicle according to claim 3, it is characterized in that: the Split warm control circuit of controlling take bimetallic temperature controller ZK and the structure of temperature control parts as, bimetallic temperature controller ZK temperature-sensitive face is exposed to be serially connected in the positive pole of the outside plug type connecting head (25) that links together with ABAP Adapter lead-in wire (26), and two electrode connections (3) of drawing on heater (1) are plugged in together with outside plug type connecting head (25) self-locking type; When install using, interface module (27) the sealing access in the outlet port of the fuel oil of outside plug type connecting head (25) after by the filtration on car filter block (12).
7. a kind of heating equipment in fuel filter of diesel vehicle according to claim 4, it is characterized in that: the Split warm control circuit of controlling take bimetallic temperature controller ZK and the structure of temperature control parts as, bimetallic temperature controller ZK temperature-sensitive face is exposed to be serially connected in the positive pole of the outside plug type connecting head (25) that links together with ABAP Adapter lead-in wire (26), and two electrode connections (3) of drawing on heater (1) are plugged in together with outside plug type connecting head (25) self-locking type; When install using, interface module (27) the sealing access in the outlet port of the fuel oil of outside plug type connecting head (25) after by the filtration on car filter block (12).
8. a kind of heating equipment in fuel filter of diesel vehicle according to claim 3, it is characterized in that: after each heating unit (18) parallel connection respectively in two interlayers (17), respectively draw two contact conductor L in two interlayers (17), described contact conductor L draws two electrode connections (3) after series connection mutually in the top interface (19) of cylindrical shell (15).
9. a kind of heating equipment in fuel filter of diesel vehicle according to claim 4, it is characterized in that: after each heating unit (18) parallel connection respectively in two interlayers (17), respectively draw two contact conductor L in two interlayers (17), described contact conductor L draws two electrode connections (3) after series connection mutually in the top interface (19) of cylindrical shell (15).
10. a kind of heating equipment in fuel filter of diesel vehicle according to claim 6, it is characterized in that: after each heating unit (18) parallel connection respectively in two interlayers (17), respectively draw two contact conductor L in two interlayers (17), described contact conductor L draws two electrode connections (3) after series connection mutually in the top interface (19) of cylindrical shell (15).
CN 201110397290 2011-12-05 2011-12-05 Heating device in fuel filter of diesel vehicle Active CN102493897B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102698482B (en) * 2012-06-25 2014-12-24 苏州工业园区达菲特过滤技术有限公司 Aqueous urea filter
DE102015012473A1 (en) * 2015-09-29 2017-03-30 Mann + Hummel Gmbh Filter element with central element for a filter system
CN112459934B (en) * 2020-11-19 2021-11-30 合肥工业大学 Diesel filter with anti-counterfeiting detection device

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Publication number Priority date Publication date Assignee Title
CN2287675Y (en) * 1996-12-15 1998-08-12 周彬 Constant temperature heater for diesel carburettor
CN201461171U (en) * 2009-06-30 2010-05-12 高志男 Heating device in fuel filter of diesel vehicle
CN201851243U (en) * 2010-09-03 2011-06-01 高志男 Fuel oil heater of fuel oil filter
CN202325916U (en) * 2011-12-05 2012-07-11 高志男 Heating unit in fuel filter of diesel car

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Publication number Priority date Publication date Assignee Title
JPS59108860A (en) * 1982-12-14 1984-06-23 Isuzu Motors Ltd Fuel heating apparatus for diesel engine
DE102006055216B4 (en) * 2006-11-21 2012-11-15 Eichenauer Heizelemente Gmbh & Co. Kg Heating device for diesel fuel and heated diesel filter system

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Publication number Priority date Publication date Assignee Title
CN2287675Y (en) * 1996-12-15 1998-08-12 周彬 Constant temperature heater for diesel carburettor
CN201461171U (en) * 2009-06-30 2010-05-12 高志男 Heating device in fuel filter of diesel vehicle
CN201851243U (en) * 2010-09-03 2011-06-01 高志男 Fuel oil heater of fuel oil filter
CN202325916U (en) * 2011-12-05 2012-07-11 高志男 Heating unit in fuel filter of diesel car

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