A kind of fuel heater of fuel filter
Technical field
The utility model belongs to the match equipment technical field of used in fuel oil system of motor-driven vehicle, relates to a kind of fuel heater of fuel filter.
Background technique
In the prior art, with thermistor heater band PTC sheet is the fuel heater of the fuel filter of heating element, with regard to its general structure, Chinese patent ZL2009201093987 is an integral structure, be immersed in the fuel oil in the center tube of the insertion fuel filter of integrity, and, the PTC sheet directly is immersed in the fuel oil together with all outer exposure formula of its respective electrode plates, make fuel oil directly contact with electricity, deficiency is, in case run into the metal impurities or the charge species that are mixed in the fuel oil---even the increase of the concentration of the bigger water of molecular polarity, just can not guarantee to avoid short circuit, promptly have unsafe factor to a certain degree: its PTC sheet is connected with electrode plate by the spring pressure compact form in addition, and deficiency is, PTC sheet unbalance stress, and easily therefore PTC sheet and electrode plate bad connection, easily take place in rhegma, influence using effect, also can strengthen cost of production; The end that covers of integral structure also is, no matter any component go wrong, it must integrity take out and the integrity replacing because of its structure is formed decision, and the aspect is because bimetallic temperature controller ZK is very near apart from the PTC sheet in addition, and its temperature control temperature can not in time reflect the variation of fuel oil true temperature.The product that also has a kind of similar above-mentioned patent, it also is integral structure, being installed between fuel filter and the corresponding car filter block of integrity is immersed in the fuel oil, its basic structure is, has integrated type plastic mounting frame, the PTC sheet of outer exposure formula is housed on it, it also is that the spring pressure compact form is connected with electrode plate, with regard to forming, structure do not have substantive difference with above-mentioned patent, just there is not bimetal temp controller ZK, therefore except that have with above-mentioned same deficiency, also do not have automatic temperature-controlled, thereby use very inconvenient, in addition, it must use the plastic material fabrication and installation frame of insulation because of its structure is formed decision, and it is not only easily bad by folder in application is installed, and at height, yielding and leakage of oil when low temperature changes greatly.Therefore, so far on the market all the time without any a kind of fuel heater by generally recognized as safe, reliably, easily and effectively and by widespread usage, for diesel car, be a very big shortcoming especially.
Summary of the invention
The technical problem that solves:
A kind of fuel heater of fuel filter is provided, being installed between fuel filter and the car filter block of integrity, can overcome the deficiencies in the prior art, the PTC sheet is not exposed together with its respective electrode plates is outer, use intermediate fuel oil directly not contact with electricity, can guarantee safety reliably, adopt whole precompressed compact form that PTC sheet and electrode plate are electrically connected, the PTC sheet is stressed evenly to be difficult for rhegma, is connected with electrode plate reliably, improves the quality of products, using effect is stable, can also save raw material, and adopt split-type structural, easily produce, convenient replacing of using installation and component.
The technological scheme that adopts:
A kind of fuel heater of fuel filter, has the metal scaffold, the heater and the power circuit of band temperature control circuit, it is characterized in that: every thermistor heater band PTC and corresponding electrode plate thereof in the heater circuit, contact conductor is called heating unit, after the in parallel and/or series connection of each heating unit rule, also being packed in the heating unit of regular distribution of external insulated enclosure, and, the electrode plate of each heating unit reliably is electrically connected with corresponding thermistor heater band PTC by whole precompressed compact form, and the external insulated enclosure of heating unit is drawn two electrode connections; Heating unit is that Circular Plate interlayer formula connects as one type, perhaps connects as one type for the annulus substrate in trough of belt road;
Being contained on the scaffold of the detachable property of heating unit, scaffold processes with metal material integral body, be with, has the ABAP Adapter of being used for lead-in wire on the cylindrical body of lower seal mouth, and hold the thread type bypass interface of the outside plug type connecting head that sealing introduces, the coaxial positioning short tube that has bracket support on the axis in the main body, its internal diameter is supporting with the connecting tube of using use in the installation, it is positioned at the equal diameters of external diameter with the center hole of cover heating unit thereon of the part on the carriage, after heating unit is sleeved on the spacer ferrule, on the carriage of seat in cylindrical body, the internal thread positioning hole that has the supporting correspondence that is used for the heating unit location on heating unit and the carriage, after heating unit is enclosed within on the spacer ferrule, be screwed into the internal thread positioning hole with clench nail, with the heating unit positioning and fixing on carriage, must guarantee, has the appropriate gap that is enough to satisfy the fuel flow needs between the external diameter of heating unit and the internal diameter of main body, the height of the plane, top of heating unit and the upper end actinal surface of spacer ferrule must not influence the last sealed mouth of main body and the sealing of car filter block is installed, the height of the lower end actinal surface of spacer ferrule must not influence the lower seal mouth of main body and being tightly connected of fuel filter, must not influence two electrode connections and the drawing by the bypass interface thereof of drawing on the heating unit;
Bimetallic temperature controller ZK in the heater circuit is serially connected in the positive pole of the outside plug type connecting head that links together with the ABAP Adapter lead-in wire, this connecting head is by the bypass sealing joint introducing of main body, two electrode connections of drawing on the heating unit are plugged on the outside plug type connecting head, and bimetallic temperature controller ZK temperature-sensitive face exposes.
Beneficial effect:
Among the present invention,, thereby avoided fuel oil directly to contact, can guarantee safety reliably with electricity because there be not outer the exposure in thermistor heater band PTC together with all externally insulated enclosure and indirect being immersed in the fuel oil of its respective electrode plates; Since with Circular Plate to pressing from both sides the electrode plate that whole precompressed compact form compresses each heating unit, make it reliably to be electrically connected with corresponding thermistor heater band PTC, electrically connect the area maximization thereby make, and it is stressed even, contact solid and reliable, and be not subjected to the influence of fuel oil environment, so the quality of product height, using effect is good and stablize; Because bimetallic temperature controller ZK is away from thermistor heater band PTC, and between the two and the scaffold three is mutual split-type structural, therefore, the temperature control temperature of bimetallic temperature controller ZK can in time reflect the variation of fuel oil true temperature, not only help temp autocontrolled, and help safety, simultaneously in the split-type structural, the scaffold of metal material generally can not damage, all the other the two when being out of order, also just change separately, especially bimetallic temperature controller ZK, unloading lower union joint can change easily, saves man-hour, saves raw material; Be particularly useful for diesel-oil vehicle, can realize using No. 0 diesel oil throughout the year, in severe winter, the temperature of the fuel oil that supplies motor is remained between 7~24 ℃, and can improve filter precision, combustion efficiency, reduce oil consumption and hazardous emission, integrity is installed between fuel filter and the car filter block, installation, very easy to use.
Description of drawings
Fig. 1, Overall Group's assembling structure schematic representation;
Fig. 2, press the A shown in Fig. 1 to view;
Fig. 3, press the B shown in Fig. 1 to the scaffold view;
Fig. 4, application scheme of installation;
The circuit structure schematic diagram of Fig. 5, heater;
Fig. 6, heating unit are the structural representation that Circular Plate interlayer formula connects as one type;
Fig. 7, heating unit are the structural representation that the annulus substrate in trough of belt road 21 connects as one type;
Embodiment
Further explanation in detail in conjunction with the accompanying drawings;
Shown in Fig. 1~5, every thermistor heater band PTC and corresponding electrode plate G, contact conductor L thereof in the heater circuit are called heating unit 2, after the in parallel and/or series connection of each heating unit 2 rule, also being packed in the heating unit of regular distribution of external insulated enclosure, and, the electrode plate of each heating unit 2 reliably is electrically connected with corresponding thermistor heater band PTC by whole precompressed compact form, and the external insulated enclosure of heating unit is drawn two electrode connections;
Being contained on the scaffold of the detachable property of heating unit, scaffold processes with metal material integral body, be with, lower seal mouth 9, has the thread type bypass interface 11 that is used for ABAP Adapter lead-in wire 16 and holds the outside plug type connecting head 15 of sealing introducing on 10 the cylindrical body 8, has the coaxial positioning short tube 13 that carriage 12 supports on the axis in the main body 8, its internal diameter is supporting with the connecting tube 25 of using use in the installation, it is positioned at the equal diameters of external diameter with the center hole of cover heating unit thereon of the part on the carriage 12, has the internal thread positioning hole that is used for the supporting correspondence of heating unit positioning and fixing on carriage 12 on heating unit and the carriage 12, after heating unit is enclosed within on the spacer ferrule 13, be screwed into the internal thread positioning hole with clench nail 14, with the heating unit positioning and fixing on carriage 12, must guarantee, has the appropriate gap that is enough to satisfy the fuel flow needs between the internal diameter of the external diameter of heating unit and main body 8, the height of the plane, top of heating unit and the upper end actinal surface of spacer ferrule 13 must not influence the last sealed mouth 9 of main body 8 and install with the sealing of car filter block 27, the height of the lower end actinal surface of spacer ferrule 13 must not influence the lower seal mouth 10 of main body 8 and being tightly connected of fuel filter 29, must not influence two electrode connections 6 and the drawing by bypass interface 11 thereof of drawing on the heating unit;
Bimetallic temperature controller ZK is serially connected in the positive pole with the ABAP Adapter lead-in wire 16 outside plug type connecting heads 15 that link together in the heater circuit, this connecting head is introduced by bypass interface 11 sealings on the main body 8, and two electrode connections 6 of drawing on the heating unit are plugged on outside plug type connecting head 15.
As Fig. 1, shown in 6, heating unit is that the structure that Circular Plate interlayer formula connects as one type is, center hole and equal thickness with band uniform internal diameter, Deng external diameter again linking together of concentric type be the metal material Circular Plate 3 of one, between adjacent two Circular Plate 3 is interlayer, install well-regulated parallel connection and/or series connection in the interlayer, and after external insulation processing, the heating unit 2 of regular distribution, have on each Circular Plate 3 and be used for it and link together and be the inner bolt hole 4 of one, be screwed into inner bolt hole 4 by supporting screw 5 linking together of each Circular Plate 3 concentric type is one, compress the electrode plate G of each heating unit 2 simultaneously by 3 pairs of whole precompressed compact forms of folder of Circular Plate, make it reliably to be electrically connected with corresponding thermistor heater band PTC, contact conductor in each interlayer by the perforation on the Circular Plate 3 parallel with one another after, by externally drawing two electrode connections 6 in the perforation on the undermost Circular Plate 3, within the cylindrical of two adjacent Circular Plate 3 of each interlayer, all has electric insulating sealant wall 7 outside the interior circle; The structure that is packed in the heating unit of the regular distribution of heating unit 2 external insulated enclosures is, after the in parallel and/or series connection of heating unit 2 rules, with dielectric film 1 parcel, and respectively rule be seated in supporting cave nest 18 on the nylon ring pad 17 that is arranged in each interlayer, afterwards, being screwed into interior threaded hole 4 with screw 5 is one with linking together of each Circular Plate 3 concentric type, compressing each heating unit 2 by 3 pairs of whole precompressed compact forms of folder of Circular Plate simultaneously fixes, afterwards, to constitute electric insulating sealant wall 7 between the electric insulating sealant plugged zone; Nylon ring pad 17 is supporting corresponding with Circular Plate 3, and the thickness of each nylon ring pad 17 equates, between the outer rim, inner edge that the electric insulating sealant wall 7 of each interlayer lays respectively at nylon ring pad 17 and the cylindrical of corresponding two adjacent Circular Plate 3, the interior circle.
Shown in Fig. 1,7, heating unit is that the structure that the annulus substrate in trough of belt road 21 connects as one type is, have band center hole of uniform internal diameter and equal thickness, etc. the metal material annulus substrate 20 of external diameter, have two on the side of this plate to be parallel to each other and symmetry, cross section are equal rectangle, dual-end and the conduit 21 that forms with metal material annulus substrate 20 solid-drawns; After the in parallel and/or series connection of heating unit 2 rules, with dielectric film 1 parcel, and regular respectively being seated in the conduit 21, afterwards, with whole precompressed compact form with each heating unit 2 stationary positioned in conduit 21, described whole precompressed compact form is meant, for each piece metal material annulus substrate 20 together with two conduits 21 on it, simultaneously the one side of annulus substrate 20 no conduits 21 and the outer side surface of conduit on the other side 21 are exerted pressure certainly outside to inside with the external force that appropriateness is enough, compress the electrode plate G of each heating unit 2, make it reliably to be electrically connected with corresponding thermistor heater band PTC, then, dual-end with conduit 21 constitutes sealing stifled 22 with the electric insulating sealant shutoff again, each conduit 21 is drawn two contact conductors by the external insulated enclosure of one end opening, after the contact conductor that conduit 21 on each annulus substrate 20 is drawn is parallel with one another, externally draw two electrode connections 6 as heating unit integral body; Have on each annulus substrate 20 and be used for it and link together and be the little screw 23 of one, supporting Screw 24 is screwed into little screw 23 linking together of each annulus substrate 20 concentric type is one, perhaps little screw 23 is supporting with the internal thread positioning hole on the carriage 12, with being used for the function of heating unit positioning and fixing on carriage 12, must guarantee, no conduit 21 on the outer side surface of the superiors of heating unit and undermost annulus substrate 20, when special circumstances only need an annulus substrate 20, it is supporting with it to join a common Circular Plate in addition, is pressed on the outer side surface of two conduits 21.
Shown in Fig. 1~3, the last sealed mouth 9 of the cylindrical body 8 of scaffold is an O type groove type, and lower seal mouth 10 is a plane type, and concrete specification is decided according to car filter block 27 and supporting fuel filter 29.
Shown in Fig. 1~3, in the cylindrical body 8 of scaffold, the carriage 12 that supports spacer ferrule 13 is " * " type, internal thread positioning hole on the carriage 12 is beaten on its supporting rib 19, the two ends of supporting rib 19 connect as one with the inwall of main body 8 and the outer wall of spacer ferrule 13 respectively, but must not influence bypass interface 11.
As shown in Figure 5, the circuit structure principle of heater is, thermistor heater band PTC is clamped at two and conducts heat between the double electrode plate G, one electrode plate G connects power cathode, connect positive source after another electrode plate G series connection bimetallic temperature controller ZK, power supply (automobile battery provides) is introduced by ABAP Adapter lead-in wire 16; Fuel oil temperature is lower than 7 ℃ or when reaching 24 ℃, bimetallic temperature controller ZK then is switched on or switched off power supply automatically, realizes beginning or stops fuel Heating.
As shown in Figure 4, use when installing, earlier the heater with the fuel filter that assembles is sleeved on the connecting tube 25 of band holder shoulder 26 by spacer ferrule 13, afterwards connecting tube 25 is tightened on the nipple joint 28 of car filter block 27, when tightening, act on the lower end actinal surface of spacer ferrule 13 by the shoulder of the holder on the connecting tube 25 26, heater stationary positioned with fuel filter, and link together by O RunddichtringO in the last sealed mouth 9 30 and car filter block 27 sealings, be contained in fuel filter 29 on the lower end mouth of connecting tube 25 by its internal thread interface more afterwards, when tightening, link together by O RunddichtringO on it and lower seal mouth 10 sealings, then, by thread type bypass interface 11 two electrode connections 6 are plugged on and secure ratcs with outside plug type connecting head 15, and by supporting traveling nut with thread type bypass interface 11 sealing, connect power supply and can move.
In make using, in order substantially not change the former car design of oil-fired system, must be adaptive aspect following two with vehicle and used fuel filter:
The first, the total output of heater, i.e. the sum total power of temperature-sensitive resistance heating sheet PTC, must with for the amount of fuel of motor and temperature required require adaptive;
The setting of the second, the specification of heating unit, scaffold, and heating unit 2 and the mode of connection must be adaptive with specification, the spatial position of car filter block 27 and fuel filter 29, are prerequisite to satisfy the power needs.
Described metal material is an aluminum alloy;
Described electric insulating sealant is the powerful epoxy glue of SL3334 that pearl state generation woods polymer Co., Ltd produces;
Described dielectric film is a polyimide material film, and temperature insulating property between-300 ℃~+ 400 ℃ are good, and Tianjin General Insulation Materials Factory produces.