Summary of the invention
The object of this invention is to provide a kind of polyvinyl chloride Wood plastic boards, product is used similar wood appearance, and higher than plastics hardness, the life-span is long, can thermoplastic shaping, and the high and save energy of intensity, the present invention provides its preparation method simultaneously.
Described polyvinyl chloride Wood plastic boards, consist of, and raw material gross weight umber is 100 parts the raw material of following parts by weight:
Described coupling agent is silane coupling agent, titanate coupling agent or aluminate coupling agent.
Described stablizer is compound Pb stabilizer, calcium zinc class stablizer or organotin stabilizer.
Described alkyl-acrylates modifier is ACR modifier.
Described weighting agent is calcium carbonate, talcum powder, calcinated argil or barium sulfate.
Described lubricant is stearic acid, stearate, Solsperse 2000 compound, stearic amide class, fatty acid metal soap class, polyethylene wax, paraffin or oxidic polyethylene.
Described whipping agent is yellow whipping agent and white hair infusion, and yellow whipping agent is that Cellmic C 121, azo two isobutyls are fine, nitroso group foaming agent or hydrazides class whipping agent; White hair infusion is sodium bicarbonate, bicarbonate of ammonia, volatile salt or triazo-compound, and the mass ratio of yellow whipping agent and white hair infusion is 1: 1~1: 5.
Described toughner is chlorinatedpolyethylene, alkyl acrylate or ethylene-vinyl acetate polymkeric substance, and the granularity of described wood powder is 20~80 orders.
The preparation method of described polyvinyl chloride Wood plastic boards: first the raw material of formula ratio is added in high-speed mixer, by oil jacket, heat with self-friction and be heated to 105~120 ℃, put into cold mixed, when being cooled to below 50 ℃, puts into material storage bunker, through spring feeder, lean on level gage automatic control material loading, this storage bunker compound enters 80/156 conical double-screw and extrudes processing, screw rod oil temperature is controlled between 80~120 ℃, barrel temperature temperature control is between 130~190 ℃, molten materials enters merging core through screw rod and branches to clothes special posture foaming mould, merging core temperature is between 130~160 ℃, die temperature is between 150~180 ℃, die lip temperature is passed through die heater thermal oil temperature control between 130~160 ℃, molten materials expands and enters typified form simultaneously from mould post-foaming, through cooling and shaping, enter edge-neatening apparatus and control width, then entering automatic cutting machine is finished product by sl. surface trimming.
The invention has the beneficial effects as follows:
Tap density≤the 700kg/m of polyvinyl chloride Wood plastic boards of the present invention
3, thering is good flame retardant resistance and smoke-suppressing, hardness is high simultaneously, and woodiness touch is strong; The same with log, have and the performance such as can follow closely, can bore, can dig, can glue, smooth surface is fine and smooth, and water-fast, corrosion-resistant, fire prevention, mildew-resistant, do not damaged by worms, pollution-free.
Embodiment
Below in conjunction with embodiment, the invention will be further described.
Embodiment 1
Described polyvinyl chloride Wood plastic boards formula is as follows: the polyvinyl chloride resin powder that the 50 weight part polymerization degree are 1000, the compound Pb stabilizer of 2 weight parts, the ACR modifier of 5 weight parts, the calcium carbonate of 2 weight parts, the polyethylene wax of 1 weight part, the Cellmic C 121 of 0.4 weight part, the sodium bicarbonate of 0.6 weight part, the chlorinatedpolyethylene of 3.9 weight parts, 35 weight part 40 object wood powders, the silane coupling agent of 0.1 weight part, total weight parts is 100 parts.
The preparation method of described polyvinyl chloride Wood plastic boards: first the above-mentioned raw materials of formula ratio is added in high-speed mixer, by oil jacket, heat with self-friction and be heated to 110 ℃, put into cold mixed, when being cooled to 50 ℃, puts into material storage bunker, through spring feeder, lean on level gage automatic control material loading, this storage bunker compound enters 80/156 conical double-screw and extrudes processing, control 17 revs/min of screw speeds, screw rod oil temperature is controlled at 95 ℃, 180 ℃ of barrel temperature temperature controls, 175 ℃, 170 ℃, 160 ℃, molten materials enters merging core through screw rod and branches to clothes special posture foaming mould, merging core temperature is between 130 ℃, die temperature is between 170 ℃, die lip temperature is passed through die heater thermal oil temperature control between 140 ℃, molten materials expands and enters typified form simultaneously from mould post-foaming, through cooling and shaping, enter edge-neatening apparatus and control width, then entering automatic cutting machine is finished product by sl. surface trimming.
The product that the present embodiment is prepared is the sheet material of 15mm, and density is 650kg/m
3, sheet material hardness (shore hardness) D=65.
Embodiment 2
Described polyvinyl chloride Wood plastic boards formula is to change the polyvinyl chloride resin powder polymerization degree of embodiment 1 into 700, and the component in all the other formulas and preparation method are as embodiment 1.
The product that the present embodiment is prepared is the sheet material of 15mm, and density is 600kg/m
3, sheet material hardness (shore hardness) D=60.
Embodiment 3
Described polyvinyl chloride Wood plastic boards formula is as follows: the polyvinyl chloride resin powder that the 50 weight part polymerization degree are 700, the compound Pb stabilizer of 2 weight parts, the ACR modifier of 5 weight parts, the calcium carbonate of 5 weight parts, the polyethylene wax of 1 weight part, the azo acid amides of 0.4 weight part, the sodium bicarbonate of 0.6 weight part, the chlorinatedpolyethylene of 3.9 weight parts, the wood powder of 32 weight parts, the silane coupling agent of 0.1 weight part, 100 parts of total weight parts.
The preparation method of described polyvinyl chloride Wood plastic boards is as embodiment 1.
The product that the present embodiment is prepared is the sheet material of 15mm, and density is 580kg/m
3, sheet material hardness (shore hardness) D=55.
Embodiment 4
Described polyvinyl chloride Wood plastic boards formula is that the polyvinyl chloride resin powder polymerization degree of embodiment 3 changes 1000 into, and the component in all the other formulas and preparation method are as embodiment 3.
The product that the present embodiment is prepared is the sheet material of 15mm, and gained panel density is 600kg/m
3, sheet material hardness (shore hardness) D=62.
Embodiment 5
Described polyvinyl chloride Wood plastic boards formula is as follows: the polyvinyl chloride that the 50 weight part polymerization degree are 1000, the organotin stabilizer of 2 weight parts, the calcium carbonate of 2 weight parts, the ACR modifier of 4 weight parts, the polyethylene wax of 1 weight part, the Cellmic C 121 of 0.4 weight part, the sodium bicarbonate of 0.6 weight part, the chlorinatedpolyethylene of 3.9 weight parts, the wood powder of 36 weight parts, the silane coupling agent of 0.1 weight part, 100 parts of total weight parts.
The preparation method of described polyvinyl chloride Wood plastic boards is as embodiment 1.
The product that the present embodiment is prepared is the sheet material of 15mm, and density is 680kg/m
3, sheet material hardness (shore hardness) D=68.
Embodiment 6
Described polyvinyl chloride Wood plastic boards formula is as follows: the polyvinyl chloride resin powder that the 50 weight part polymerization degree are 1000, the compound Pb stabilizer of 2 weight parts, the calcium carbonate of 2 weight parts, the ACR modifier of 5 weight parts, the polyethylene wax of 1 weight part, the Cellmic C 121 of 0.2 weight part, the volatile salt of 1 weight part, the chlorinatedpolyethylene of 3.9 weight parts, the wood powder of 34.8 weight parts, the silane coupling agent of 0.1 weight part, the component of total weight parts 100, gained panel density is 650kg/m
3, sheet material hardness (shore hardness) D=70, preparation method is identical with embodiment 1.
Embodiment 7
Described polyvinyl chloride Wood plastic boards formula is as follows: the polyvinyl chloride resin powder that the 48 weight part polymerization degree are 700, the compound Pb stabilizer of 2 weight parts, the ACR modifier of 6 weight parts, the barium sulfate of 3 weight parts, the oxidic polyethylene of 1 weight part, azo two isobutyls of 0.4 weight part are fine, the sodium bicarbonate of 0.6 weight part, the chlorinatedpolyethylene of 3.9 weight parts, the wood powder of 35 weight parts, the silane coupling agent of 0.1 weight part, total weight parts is 100 parts, through the cold conical double screw extruder of infiltrating into 80/156 of heat, control 17 revs/min of screw speeds, barrel Heating temperature is respectively 180 ℃, 175 ℃, 170 ℃, 160 ℃, 95 ℃ of screw rod oil temperatures, 170 ℃ of die temperatures, 140 ℃ of die lip temperature, the sheet material that is 15mm through foaming and setting, density is 580kg/m
3, sheet material hardness (shore hardness) D=55, all the other are embodiment 1.
In formula, several important components and sheet material index are as shown in table 1 below:
Table 1 embodiment performance table
By above table 1, can be found out:
1, sheet material increases with the increase density of the polyvinyl chloride resin powder polymerization degree.
2, in the constant situation of panel density, sheet material hardness increases with the increase of polyvinyl chloride molecular weight.
3, the consumption that suitably strengthens white hair infusion in formula, sheet material hardness can improve.
4, panel density reduces with the increase of properties-correcting agent.
5, sheet material hardness reduces with minimizing or the weighting agent increase of wood powder.