CN102490052A - Milling machine clamp for shell components - Google Patents
Milling machine clamp for shell components Download PDFInfo
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- CN102490052A CN102490052A CN2011104266759A CN201110426675A CN102490052A CN 102490052 A CN102490052 A CN 102490052A CN 2011104266759 A CN2011104266759 A CN 2011104266759A CN 201110426675 A CN201110426675 A CN 201110426675A CN 102490052 A CN102490052 A CN 102490052A
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- 238000003801 milling Methods 0.000 title claims abstract description 28
- 238000003825 pressing Methods 0.000 claims abstract description 40
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Abstract
本发明公开了一种壳体零件铣床夹具,夹具体固定在铣床工作台上;在夹具体两侧对称设置有左侧压板和右侧压板;支承钉的下端通过锁紧螺母安装在夹具体上,支承钉的上端支撑在左侧压板的外端;左侧转动杆的下端穿过左侧压板的中部和夹具体后与杠杆的一端连接;杠杆的另一端与穿过右侧压板的中部和夹具体的右侧转动杆下端连接,支承设置在夹具体上并支撑在杠杆的中部;压簧套装在转动杆上并位于压板与夹具体之间;定位板设置在夹具体上并位于左侧压板和右侧压板中央区域,圆柱销设置在定位板上。本发明能够实现形状相似、尺寸不同的零件的装夹,采用两点联动轴向夹紧、结构紧凑、操作简单方便可靠,降低了工人的劳动强度,提高了生产效率。
The invention discloses a milling machine clamp for shell parts, the clamp body is fixed on the milling machine workbench; a left pressure plate and a right pressure plate are arranged symmetrically on both sides of the clamp body; the lower end of the supporting nail is installed on the clamp body through a lock nut , the upper end of the supporting nail is supported on the outer end of the left pressing plate; the lower end of the left rotating rod passes through the middle of the left pressing plate and the clip body and is connected with one end of the lever; the other end of the lever is connected with the middle and The right side of the clamp body is connected to the lower end of the rotating rod, and the support is arranged on the clamp body and supported in the middle of the lever; the pressure spring is set on the rotating rod and is located between the pressure plate and the clamp body; the positioning plate is arranged on the clamp body and is located on the left side In the central area of the pressing plate and the right pressing plate, cylindrical pins are arranged on the positioning plate. The invention can realize the clamping of parts with similar shapes and different sizes, adopts two-point linkage axial clamping, has compact structure, simple, convenient and reliable operation, reduces labor intensity of workers, and improves production efficiency.
Description
the
技术领域 technical field
本发明涉及一种壳体零件铣床夹具,具体地说是一种铣削加工壳体零件端面上直槽用的机床夹具。 The invention relates to a clamp for a shell part milling machine, in particular to a machine tool clamp for milling a straight groove on the end face of a shell part.
背景技术 Background technique
随着科学技术的发展,壳体零件的需求日益增加,而目前形状相似、尺寸不同的壳体零件的装夹通常采用不同的铣床夹具,增加了夹具的设计制造成本和生产准备周期。同时,现有的壳体零件铣床夹具操作复杂,劳动强度大,生产效率低。 With the development of science and technology, the demand for shell parts is increasing day by day. At present, different milling machine fixtures are usually used for clamping shell parts with similar shapes and different sizes, which increases the design and manufacturing costs of fixtures and the production preparation cycle. At the same time, the existing shell part milling machine fixture is complex to operate, labor-intensive and low in production efficiency.
发明内容 Contents of the invention
为了克服现有技术存在的问题,本发明的目的是提供一种壳体零件铣床夹具,该铣床夹具适用于形状相似、尺寸不同的壳体零件的装夹,采用两点联动轴向夹紧、结构紧凑、操作简单方便可靠,降低了工人的劳动强度,提高了生产效率。 In order to overcome the problems existing in the prior art, the object of the present invention is to provide a shell part milling machine fixture, which is suitable for clamping shell parts with similar shapes and different sizes, and adopts two-point linkage axial clamping, The structure is compact, the operation is simple, convenient and reliable, which reduces the labor intensity of workers and improves production efficiency.
本发明的目的是通过以下技术方案来实现的: The purpose of the present invention is achieved through the following technical solutions:
一种壳体零件铣床夹具,其特征在于:该铣床夹具包括夹具体、支承钉、左侧压板、右侧压板、压簧、定位板、左侧转动杆、右侧转动杆、圆柱销、杠杆和支承;所述夹具体固定在铣床工作台上;在夹具体两侧对称设置有左侧压板和右侧压板;支承钉的下端通过锁紧螺母安装在夹具体上,支承钉的上端支撑在左侧压板的外端;左侧转动杆的下端穿过左侧压板的中部和夹具体后与杠杆的一端连接,在左侧转动杆的上端设有压紧螺母;杠杆的另一端与穿过右侧压板的中部和夹具体的右侧转动杆下端连接,在右侧转动杆的上端设有螺母;支承设置在夹具体上并支撑在杠杆的中部;两侧压簧分别套装在左侧转动杆和右侧转动杆上并分别位于左侧压板、右侧压板与夹具体之间;定位板设置在夹具体上并位于左侧压板和右侧压板中央区域,与工件相适配的圆柱销设置在定位板上。 A milling machine fixture for shell parts, characterized in that the milling machine fixture includes a clamp body, a support nail, a left pressure plate, a right pressure plate, a pressure spring, a positioning plate, a left rotating rod, a right rotating rod, a cylindrical pin, and a lever and support; the clamp body is fixed on the workbench of the milling machine; a left pressure plate and a right pressure plate are symmetrically arranged on both sides of the clamp body; the lower end of the support nail is installed on the clamp body through a lock nut, and the upper end of the support nail is supported on The outer end of the left pressing plate; the lower end of the left rotating rod passes through the middle part of the left pressing plate and the clip body and is connected with one end of the lever, and the upper end of the left rotating rod is provided with a compression nut; the other end of the lever is connected with the The middle part of the right pressing plate is connected with the lower end of the right rotating rod of the clamp body, and a nut is arranged at the upper end of the right rotating rod; the support is arranged on the clamp body and supported on the middle part of the lever; the pressure springs on both sides are respectively set on the left rotating rod The rod and the right rotating rod are respectively located between the left clamping plate, the right clamping plate and the clamp body; the positioning plate is arranged on the clamping body and is located in the central area of the left clamping plate and the right clamping plate, and the cylindrical pin matching the workpiece set on the positioning plate.
本发明中,夹具体通过螺栓和定向键固定在铣床工作台上。在杠杆上设有长槽;支承的端部设置在杠杆的长槽中。所述支承钉通过螺纹连接在夹具体上。所述支承钉的伸出长度与工件的尺寸相适配。在左侧压板和右侧压板上均设有方槽,左侧转动杆和右侧转动杆的下端分别穿过左侧压板和右侧压板的中部方槽后与杠杆连接。杠杆的两端均通过销钉与左侧转动杆和右侧转动杆连接。 In the present invention, the clamp body is fixed on the workbench of the milling machine through bolts and orientation keys. A long groove is provided on the lever; the end of the support is arranged in the long groove of the lever. The supporting nails are screwed on the clamp body. The protruding length of the support nail is adapted to the size of the workpiece. Both the left pressing plate and the right pressing plate are provided with square grooves, and the lower ends of the left and right rotating rods respectively pass through the middle square grooves of the left pressing plate and the right pressing plate and are connected with the lever. Both ends of the lever are connected with the left turning lever and the right turning lever through pins.
本发明中,圆柱销可以根据工件孔的径向基本尺寸进行更换;铣床工作台上的对刀块采用螺纹连接在夹具体上,可方便对刀,从而满足刀具相对于零件的位置要求,保证零件的加工质量。装有压簧的转动杆通过销钉与杠杆连接。支承钉采用螺纹连接在夹具体上,并装有锁紧螺母,支承钉的伸出长度可以根据工件的尺寸进行调节。工件以端面和内孔在定位板和圆柱销上定位后用压板夹紧。 In the present invention, the cylindrical pin can be replaced according to the radial basic size of the workpiece hole ; the tool setting block on the milling machine table is threadedly connected to the clamp body, which can facilitate tool setting, thereby meeting the position requirements of the tool relative to the part and ensuring Processing quality of parts. The rotating rod that stage clip is housed is connected with lever by pin. The support nails are threaded on the clamp body and are equipped with lock nuts. The extension length of the support nails can be adjusted according to the size of the workpiece. The workpiece is clamped with a pressure plate after being positioned on the positioning plate and cylindrical pin with the end face and inner hole.
本发明工作原理是: The working principle of the present invention is:
根据所需加工的壳体零件孔的径向基本尺寸,设计加工圆柱销(零件孔的径向基本尺寸发生变化时,需更换圆柱销),然后以工件的端面和内孔在定位板和圆柱销上完成定位。拧紧螺母,使左侧压板向下压紧工件,同时左侧转动杆带动杠杆绕支承顺时针转动,使右侧转动杆带动右侧压板联动压紧工件。当工件完成直槽加工后,旋松螺母,通过转动杆上的压簧使工件松开,在支承钉上沿导向槽移动压板,即可实现工件的自由装卸。当工件压紧面的轴向尺寸发生改变时,需对支承钉的伸出尺寸先行调整,并适当调节螺母使压板基本处于水平位置即可。 According to the radial basic size of the shell part hole to be processed, design and process the cylindrical pin (when the radial basic size of the part hole changes, the cylindrical pin needs to be replaced), and then use the end surface and inner hole of the workpiece on the positioning plate and the cylindrical Positioning is done on the pin. Tighten the nut so that the left pressing plate presses the workpiece downward, and at the same time, the left rotating rod drives the lever to rotate clockwise around the support, so that the right rotating rod drives the right pressing plate to jointly compress the workpiece. When the workpiece has finished the straight groove processing, unscrew the nut, loosen the workpiece by turning the compression spring on the rod, and move the pressure plate along the guide groove on the support nail to realize the free loading and unloading of the workpiece. When the axial dimension of the pressing surface of the workpiece changes, it is necessary to adjust the protruding dimension of the supporting nail first, and adjust the nut appropriately so that the pressing plate is basically in a horizontal position.
本发明能够实现形状相似、尺寸不同的零件的装夹。采用轴向夹紧,消除了由于径向夹紧而导致工件变形所产生的误差;对于不同径向尺寸或不同轴向尺寸的零件,只需更换圆柱销或调节支承钉的伸出长度即可实现对工件的装夹,从而有效地减少夹具的设计制造成本和生产准备周期。采用球面垫圈,使同一批零件压紧面的轴向尺寸发生改变时都能得到有效的夹紧。 The invention can realize the clamping of parts with similar shapes but different sizes. Axial clamping eliminates the error caused by workpiece deformation due to radial clamping; for parts with different radial dimensions or different axial dimensions, it is only necessary to replace the cylindrical pin or adjust the extension length of the supporting nail. Realize the clamping of the workpiece, thereby effectively reducing the design and manufacturing cost of the fixture and the production preparation cycle. The use of spherical washers enables effective clamping even when the axial dimension of the pressing surface of the same batch of parts changes.
本发明采用两点联动轴向夹紧、结构紧凑、操作简单方便可靠,降低了工人的劳动强度,提高了生产效率。 The invention adopts two-point linkage axial clamping, compact structure, simple, convenient and reliable operation, reduces labor intensity of workers, and improves production efficiency.
附图说明 Description of drawings
图1是本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.
具体实施方式 Detailed ways
一种本发明所述的壳体零件铣床夹具,见图1,该铣床夹具包括夹具体1、锁紧螺母2、支承钉3、左侧压板41、右侧压板42、压簧5、定向键20、定位板12、左侧转动杆91、右侧转动杆92、圆柱销10、杠杆17和支承18。定向键20通过螺钉21固定在夹具体1上,用于确定铣床夹具相对于机床的位置;铣床夹具通过螺栓在夹具体1的耳座15位置紧固于铣床工作台上;定位板12通过螺钉19与夹具体1连接。圆柱销10与定位板12连接,其中圆柱销10可以根据工件孔的径向基本尺寸进行更换。对刀块14采用螺纹连接在夹具体1上,可方便对刀,从而满足刀具相对于零件的位置要求,保证零件的加工质量。在夹具体1两侧对称设置有左侧压板41和右侧压板42;支承钉3的下端通过锁紧螺母2安装在夹具体1上,支承钉3的上端支撑在左侧压板41的外端;左侧转动杆91的下端穿过左侧压板41的中部和夹具体1后与杠杆17的一端连接,在左侧转动杆91的上端设有压紧螺母8。杠杆17的另一端与穿过右侧压板42的中部和夹具体1的右侧转动杆92的下端连接,在右侧转动杆92的上端设有螺母13。杠杆17的两端均通过销钉16与左侧转动杆91和右侧转动杆92连接。在杠杆17上设有长槽,支承18设置在夹具体1上并支撑在杠杆17的中部长槽中。两侧压簧5分别套装在左侧转动杆91和右侧转动杆92上并分别位于左侧压板41、右侧压板42与夹具体1之间。定位板12设置在夹具体1上并位于左侧压板41和右侧压板42中央区域,圆柱销10设置在定位板12上。
A milling machine fixture for shell parts according to the present invention, as shown in Figure 1, the milling machine fixture includes a clamp body 1, a
支承钉3的伸出长度与工件11的尺寸相适配,支承钉3的伸出长度可以根据工件压紧面的轴向尺寸大小进行调节。圆柱销10的直径与工件11相适配。
The protruding length of the supporting
左侧压板41和右侧压板42上设有方槽,便于工件的装卸。工件11以端面和内孔在定位板12和圆柱销10上,定位后用压板夹紧。
The left pressing plate 41 and the right pressing plate 42 are provided with square grooves to facilitate loading and unloading of workpieces . The
在工作时,根据所需加工的壳体零件孔的径向基本尺寸,设计加工圆柱销10的尺寸,然后以工件11的端面和内孔在定位板12和圆柱销10上完成定位。拧紧螺母8,使左侧压板41向下压紧工件,同时左侧转动杆91带动杠杆17绕支承18顺时针转动,使右侧转动杆92带动右侧压板42联动压紧工件。当工件完成直槽加工后,旋松螺母8,通过转动杆上的压簧5使工件松开,在支承钉3上沿导向槽移动压板,即可实现工件的自由装卸。
During work, design and process the size of the
当工件压紧面的轴向尺寸发生改变时,需对支承钉3的伸出尺寸先行调整,并适当调节螺母13使压板4基本处于水平位置。本发明的装置使用球面垫圈,可使同一批零件压紧面的轴向尺寸发生改变时都能得到有效的夹紧。
When the axial dimension of the pressing surface of the workpiece changes, it is necessary to adjust the protruding dimension of the
本发明采用两点联动轴向夹紧、结构紧凑、操作简单方便可靠,降低了工人的劳动强度,提高了生产效率。 The invention adopts two-point linkage axial clamping, compact structure, simple, convenient and reliable operation, reduces labor intensity of workers, and improves production efficiency.
Claims (7)
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| CN202388277U (en) * | 2011-12-19 | 2012-08-22 | 南京工业职业技术学院 | Fixture of shell part milling machine |
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| CN101332566A (en) * | 2008-07-29 | 2008-12-31 | 张家港玉成精机有限公司 | Clamp for milling half-moon groove |
| CN201442182U (en) * | 2009-06-11 | 2010-04-28 | 泰安市金港机械制造有限责任公司 | Pipe casting clamp for milling machine |
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