CN102477865A - Construction desk frame for large-cross-section hole type spillway - Google Patents

Construction desk frame for large-cross-section hole type spillway Download PDF

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Publication number
CN102477865A
CN102477865A CN2010105537467A CN201010553746A CN102477865A CN 102477865 A CN102477865 A CN 102477865A CN 2010105537467 A CN2010105537467 A CN 2010105537467A CN 201010553746 A CN201010553746 A CN 201010553746A CN 102477865 A CN102477865 A CN 102477865A
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CN
China
Prior art keywords
crown
main body
stand
desk frame
staging
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2010105537467A
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Chinese (zh)
Inventor
邓凌
罗康勇
彭伟平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Railway No 5 Engineering Group Co Ltd
Fifth Engineering Co Ltd of China Railway No 5 Engineering Group Co Ltd
Original Assignee
China Railway No 5 Engineering Group Co Ltd
Fifth Engineering Co Ltd of China Railway No 5 Engineering Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by China Railway No 5 Engineering Group Co Ltd, Fifth Engineering Co Ltd of China Railway No 5 Engineering Group Co Ltd filed Critical China Railway No 5 Engineering Group Co Ltd
Priority to CN2010105537467A priority Critical patent/CN102477865A/en
Publication of CN102477865A publication Critical patent/CN102477865A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a construction desk frame for a large-cross-section hole type spillway, and the construction desk frame comprises a desk frame main body (1). Side wall templates (2) are arranged on two sides of the desk frame main body (1) and are mutually connected through a first adjustable push rod (4); chain hoists (3) are arranged at the top of the two sides of the desk frame main body (1); a material distributing device (6) is arranged on the upper surface of the desk frame main body (1); a crown desk frame (7) is arranged at the upper part of the desk frame main body (1); a crown template (8) is arranged on the upper surface of the crown desk frame (7); a crown moving device (9) is mounted between the crown desk frame (7) and the desk frame main body (1); and a sliding waking device (5) is further arranged at the lower part of the desk frame main body (1). By using the construction desk frame for the large-cross-section hole type spillway, the construction of a super-large-cross-section hydraulic grotto is carried out; the operation is flexible; the interference to other working procedures is deceased; the in-position movement is simple and easy; and the working strength is decreased. On the aspect of lining quality, furthermore, a purpose-made large-sized steel template is adopted; the rigidity and the smoothness of the template are guaranteed; construction joints are reduced; and the guarantee of meeting a hydraulic concrete lining high standard is provided.

Description

The builder's staging of big section hole formula flood spillway
Technical field
The present invention relates to cavern, a kind of tunnel lining concrete builder's staging, particularly big section lining concrete builder's staging.
Background technology
In recent years; Development along with tunnel and underground construction; The tunnel develops to the direction of long tunnel, big section gradually, particularly for hydraulic tunnel, also exists the problem that lining thickness is thick, the gradient is bigger simultaneously; But present cavern's concrete lining also mainly is the punching block lining trolley job practices of lining cutting of artificial assembly unit small steel templates and shaped steel composite entity, has the problem that the duration is long, quality is not easy to control and exist in the process of walking big security risk.Therefore; For extra-large cross-section cavern lining construction (particularly for the hydraulic tunnel construction); Except that the mechanized construction method that considered lining shuttering chassis and large-scale mixing building cooperation truck-transit mixer and concrete pump pumping of concrete combines; Simultaneously, go back considered engineering construction duration, workmanship and safety.And used device obviously can't satisfy above-mentioned requirements at present.Therefore, need to this, construction adopts formula flood spillway universal rod body assembly unit stand in hole to develop research to extra-large cross-section water conservancy project cavern lining concrete, with obtain a kind of economical and efficient, safe and reliable construction equipment is necessary.
Summary of the invention
The present invention wants the technical solution problem to be, the builder's staging of a kind of extra-large cross-section water conservancy project cavern lining concrete is provided, but this stand assembly unit is safe and reliable, economical and practical, efficiency of construction is high; And can also reuse the various structures of assembly unit.
Technical scheme of the present invention is: it comprises the stand main body, in the both sides of stand main body sidewall template is arranged, and interconnects through the first adjustable push rod, on top, stand main body both sides, bottle gouard moved by hands is arranged, distribution device on the stand main body; On the top of stand main body the crown stand is arranged, the crown template is arranged on the crown stand, the crown mobile device is installed between crown stand and stand main body; At the stand lower body part running gear that slides in addition.
The stand main body is formed by connecting rod member and junction plate.
The crown stand is by column, the side lacing wire, and last longitudinal and cross beam is formed.
There are vertical ribs and vertical ribs in the back side of sidewall template.
Hydraulic operating system and oil cylinder are installed on the crown stand, and the stand main body contacts with the crown stand through the second adjustable push rod.
The slip running gear is made up of upper slide, tetrafluoro slide plate and lower skateboard.
Distribution device is made up of concrete placing boom and tumbling barrel.
There are vertical ribs and vertical ribs in the back side of crown template.
The crown mobile device is made up of oil cylinder seat and slideway, installs roller below the oil cylinder seat.
During the abutment wall lining concrete,, carry out lining cutting with stand main body, sidewall template, bottle gouard moved by hands, the first adjustable push rod, slip running gear, distribution device; During the crown lining concrete,, carry out lining cutting with stand main body, crown stand, crown template, crown mobile device, oil cylinder, hydraulic system, the second adjustable push rod, slip running gear.
The stand main body is assembled by rod member, junction plate, adopts bolt to connect.As job platform, crown stand, the fixing load-carrying construction of crown template.
(6.1m * 3m, 6.1m * 2.5m) process in the mechanical repair plant according to the lining cutting section transport to on-site consolidation and become whole sidewall template.
Bottle gouard moved by hands is the 10t bottle gouard moved by hands, the adjustment sidewall template.
The first adjustable push rod is helical structure, adjustment and fixed edge wall form.
The slip running gear, the mobile employing slip running gear of builder's staging, hoist engine hauling.
Distribution device withstands on stand main body bilateral symmetry and installs concrete placing boom through being installed in stand, and by 40 °~50 ° tumbling barrel being set with the horizontal direction angle.Artificial stamped concrete.
The crown template is processed in the mechanical repair plant according to the lining design section, transports to on-site consolidation and becomes whole.
The crown mobile device moves crown stand and crown formwork integral.
Hydraulic system is handled oil cylinder adjustment crown template.
The second adjustable push rod is helical structure, adjustment and fixing crown template.
The slip running gear, the mobile employing slip running gear of builder's staging, hoist engine hauling.
The present invention carries out the construction of extra-large cross-section water conservancy project cavern, and flexible operation reduces other operations are disturbed, and is mobile in place simple and easy, reduces operation intensity.Aspect lining quality, and adopt special large-scale steel form, guarantee the rigidity and the planeness of template, reduce constuction joint, give security for satisfying concrete for hydraulic structure lining cutting high standard.
Compare with the punching block lining trolley job practices of existing manual assembly unit small steel templates lining cutting and shaped steel composite entity, have following advantage:
(1) with rod member, junction plate are the main body, carriage is adopted in the bottom removable pin-connected panel formwork jumbo; Can use rod member to be assembled into the bigger stand of rigidity according to different headroom requirements, adapt to through heavy mechanical equipment and trackless requirements on transport; And base plate adopts carriage; Hoist engine hauling, trolley running are easier to control, have reduced security risk.Template is processed in the mechanical repair plant according to the lining cutting section, transports to on-site consolidation and becomes whole, if template deforms, it is convenient to correct, and can guarantee the planeness on lining cutting surface in the work progress.
(2) compare with the lining cutting of artificial assembly unit small steel templates, saved a large amount of steel forms and lacing wire material, simultaneously also saved formwork erection, play support, form removal and tear time of support open, shortened the operation cycle period greatly.
(3) the punching block lining trolley with the shaped steel composite entity compares, and shaped steel composite entity stand is disposable use, can not reuse.Rod member assembly unit stand of the present invention can split into rod member, is convenient to be transported to other place, reuses the various structures of assembly unit, good economy performance.
(4) concrete inherent quality and surface quality have obtained effective control, have significantly reduced quality defect of concrete work of treatment and disposal cost.The stand main body is in high abutment wall construction, and one-time-concreting has reduced horizontal construction joint to the top.
(5) walking safety, the working face material is less, and safety construction is all right.
Description of drawings:
Fig. 1 is the sketch map of side wall concrete lining cutting of the present invention;
Fig. 2 is the sketch map of top concrete lining cutting of the present invention;
Fig. 3 is a slip running gear sketch map.
The specific embodiment
Embodiments of the invention: during the lining concrete of big section water conservancy project cavern, carry out in two steps, the first step earlier with every circulation 12 m, finishes the whole lining cutting of the side wall concrete of whole cavern; In second step,, finish the whole lining cutting of crown concrete of whole cavern equally with every circulation 12 m.Be that the whole lining cutting in whole cavern finish.
Stand main body 1 is by rod member 1-1, and junction plate 1-2 is assembled.
Sidewall template 2 adopts the A3 steel plate of δ=6mm to make panel, and [14a channel-section steel weldering system, vertical ribs adopts [14a channel-section steel and δ=5mm, h=12.5cm, the A3 welded steel plate of w=5cm in vertically ribs employing.Totally 24 of a complete set of templates, 20 6.1m * 3m wherein, 4 6.1m * 2.5m.Every template edge uses 4 roads, and [enclosure of 14a channel-section steel is linked to be an integral body.Connect into an integral body through bolt between template, diameter of bolt hole is φ 23mm, connects with φ 22mm bolt and nut.[14a channel-section steel tapping adds the A3 steel plate that welds δ=8mm and makes backing plate.
Bottle gouard moved by hands 3 adopts the 10t bottle gouard moved by hands.
The first adjustable push rod 4 adopts the helical screw structure.
Slip running gear 5, upper slide 5-1 and the welding of stand main body 1 bottom have tetrafluoro slide plate 5-2 between upper slide 5-1 and the lower skateboard 5-3; Respectively there are 2 tetrafluoro slide plate 5-2 the front and back of stand main body 1; Lower skateboard 5-3 be 20mm thick * 25cm is wide * the long A3 steel plate of 6.0m, interconnects, lower skateboard 5-3 end face polishes flat smooth and coating lubricating oil; Builder's staging is drawn when sliding, and uses lower skateboard 5-3; Also has hydraulic jack, hoist engine, assembly pulley.
Distribution device 6 has concrete placing boom 6-1, tumbling barrel 6-2.
The step of abutment wall lining concrete:
(1) stand main body 1 is in place, with stand main body 1 jack-up, tetrafluoro slide plate 5-2 is installed with hydraulic jack, lays lower skateboard 5-3; Hang ground to sidewall template 2 with bottle gouard moved by hands 3, the first adjustable push rod 4 fixed edge wall forms 2, hoist engine is pulled to first to stand main body 1 through assembly pulley and treats the lining cutting position.Take away tetrafluoro slide plate 5-2, lower skateboard 5-3; Below each root montant spare on stand main body 1 ground, beat that timber wedge is fixed and load, the rod iron (ground anchor peg) that 1 braking of stand main body is used wire rope to utilize underplate concrete to reserve and buried underground in the grout hole is fixing.
(2), carry out contraposition, the formwork erection of sidewall template 2, and bear the perfusion lateral force by the first adjustable push rod 4 with the bottle gouard moved by hands 3 and the first adjustable push rod 4; Install the thick hard rubber bar of 2cm in sidewall template 2 bottoms, prevent spillage and conveniently stripped.When the independent pouring construction of abutment wall, at four angles, two sidewall templates, 2 tops four jack are set altogether, hold out against with the arch country rock vertically upward, prevent that sidewall template 2 moves on taking place to float in concrete placement, influence casting quality.
(3) with distribution device 6, through concrete placing boom 6-1, tumbling barrel 6-2 is the symmetry concrete perfusion on the abutment wall both sides, and promptly both sides replace concrete perfusion, pour into the 40cm height at every turn, artificial stamped concrete.
When (4) treating that concrete reaches certain intensity, next one circulation is carried out in the demoulding again, and each lining cutting 12m is long, until accomplishing the whole lining cutting of abutment wall.
When the crown lining concrete, crown stand 7 is combined into one with crown template 8, this part relatively stand main body 1 move up and down.Also have crown mobile device 9, the second adjustable push rod 4-1, oil cylinder 10, hydraulic system 11 is handled oil cylinder adjustment crown template.
Crown stand 7 is by column 7-1, side lacing wire 7-2, and last longeron 7-3 and crossbeam 7-4 form.
Crown template 8 adopts the A3 steel plate of δ=6mm to make panel, and vertically ribs adopts [14a channel-section steel weldering system, the wide 2m that is.Totally 36 of a complete set of crown templates, 24 large forms wherein, arc length 4m connects through high-strength bolt each other; 12 little template 8-1, arc length 46.5cm is arranged in the wall displacement place of keeping to the side, both sides; Adopt high-strength bolts to be connected with large form through three hinges, can rotate up and down, be convenient to adjust little template lower end and abutment wall the concreting face be adjacent to; Diameter of bolt hole is φ 23mm, and bolt and nut are φ 22mm.Every template edge uses the A3 steel plate enclosure of 4 δ=11mm to be linked to be an integral body.
Crown mobile device 9, by oil cylinder seat 9-1, slideway 9-2 forms, and installs roller below the oil cylinder seat 9-1 that crown template 8 is moved up and down.
Oil cylinder 10 is used for moving crown template 8.
Oil cylinder 10 below the hydraulic system 11 manipulation oil cylinders 10, last longeron 7-3 is flexible up and down, and crown template 8 is moved up and down; Oil cylinder seat 9-1 goes up cross cylinder 10-1 is installed, and this cross cylinder 10-1 is flexible, and crown template 8 is moved horizontally.Realize adjustment crown template 8.
The concrete 12 that is pouring into, the ground concrete 13 that has poured into, the side wall concrete 14 that has poured into.
The step of crown lining concrete:
(1) hydraulic system 11 is handled oil cylinder 10 and cross cylinder 10-1 adjustment crown template 8, carries out contraposition, the formwork erection of crown template 8.
(2) the symmetry concrete perfusion on the abutment wall both sides, artificial stamped concrete.
When (3) treating that concrete reaches certain intensity, next one circulation is carried out in the demoulding again, and each lining cutting 12m is long, until accomplishing the whole lining cutting of crown.

Claims (9)

1. the builder's staging of a big section hole formula flood spillway; It is characterized in that: it comprises stand main body (1); In the both sides of stand main body (1) sidewall template (2) is arranged; Interconnect through the first adjustable push rod (4), on top, stand main body (1) both sides, bottle gouard moved by hands (3) is arranged, distribution device (6) on stand main body (1); On the top of stand main body (1) crown stand (7) is arranged, crown template (8) is arranged on crown stand (7), crown mobile device (9) is installed between crown stand (7) and stand main body (1); Running gear (5) in addition slides in stand main body (1) bottom.
2. the builder's staging of big section according to claim 1 hole formula flood spillway is characterized in that: stand main body (1) is formed by connecting rod member (1-1) and junction plate (1-2).
3. the builder's staging of big section according to claim 1 hole formula flood spillway is characterized in that: crown stand (7) is by column (7-1), side lacing wire (7-2), and last longeron (7-3) and crossbeam (7-4) are formed.
4. the builder's staging of big section according to claim 1 hole formula flood spillway is characterized in that: there are vertical ribs and vertical ribs in the back side of sidewall template (2).
5. according to the builder's staging of claim 1 or 3 described big section hole formula flood spillways; It is characterized in that: hydraulic operating system (11) and oil cylinder (10) are installed on crown stand (7), and stand main body (1) contacts with crown stand (7) through the second adjustable push rod (4-1).
6. the builder's staging of big section according to claim 1 hole formula flood spillway is characterized in that: slip running gear (5) is made up of upper slide (5-1), tetrafluoro slide plate (5-2) and lower skateboard (5-3).
7. the builder's staging of big section according to claim 1 hole formula flood spillway is characterized in that: distribution device (6) is made up of concrete placing boom (6-1) and tumbling barrel (6-2).
8. the builder's staging of big section according to claim 1 hole formula flood spillway is characterized in that: there are vertical ribs and vertical ribs in the back side of crown template (8).
9. the builder's staging of big section according to claim 1 hole formula flood spillway is characterized in that: crown mobile device (9) is made up of oil cylinder seat (9-1) and slideway (9-2), installs roller below the oil cylinder seat (9-1).
CN2010105537467A 2010-11-23 2010-11-23 Construction desk frame for large-cross-section hole type spillway Pending CN102477865A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010105537467A CN102477865A (en) 2010-11-23 2010-11-23 Construction desk frame for large-cross-section hole type spillway

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Application Number Priority Date Filing Date Title
CN2010105537467A CN102477865A (en) 2010-11-23 2010-11-23 Construction desk frame for large-cross-section hole type spillway

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106812534A (en) * 2017-03-27 2017-06-09 中国华冶科工集团有限公司 Mine big cross section excavation builder's staging
CN108442343A (en) * 2018-05-21 2018-08-24 中国水利水电第十四工程局有限公司 A kind of standard module combined support device
WO2024021388A1 (en) * 2022-07-25 2024-02-01 中国水利电力对外有限公司 Comprehensive operation trolley for construction of air-cushion surge chamber of hydropower station, and using method thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201934106U (en) * 2010-11-23 2011-08-17 中铁五局(集团)有限公司 Construction bench for large-section tunnel-type spillway

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201934106U (en) * 2010-11-23 2011-08-17 中铁五局(集团)有限公司 Construction bench for large-section tunnel-type spillway

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
刘邦玺: "洪家渡水电站洞式溢洪道衬砌混凝土施工技术", 《贵州水力发电》, vol. 19, no. 4, 30 August 2005 (2005-08-30) *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106812534A (en) * 2017-03-27 2017-06-09 中国华冶科工集团有限公司 Mine big cross section excavation builder's staging
CN108442343A (en) * 2018-05-21 2018-08-24 中国水利水电第十四工程局有限公司 A kind of standard module combined support device
WO2024021388A1 (en) * 2022-07-25 2024-02-01 中国水利电力对外有限公司 Comprehensive operation trolley for construction of air-cushion surge chamber of hydropower station, and using method thereof

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Application publication date: 20120530