CN102464882A - Material for toilet lid and toilet seat and preparation method thereof - Google Patents

Material for toilet lid and toilet seat and preparation method thereof Download PDF

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Publication number
CN102464882A
CN102464882A CN2010105504849A CN201010550484A CN102464882A CN 102464882 A CN102464882 A CN 102464882A CN 2010105504849 A CN2010105504849 A CN 2010105504849A CN 201010550484 A CN201010550484 A CN 201010550484A CN 102464882 A CN102464882 A CN 102464882A
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parts
polymeric amide
material according
polyamide
flame retardant
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CN2010105504849A
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CN102464882B (en
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吕励耘
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Hefei Genius New Materials Co Ltd
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Hefei Genius New Materials Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/397Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using a single screw
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895Barrel or housing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Toilet Supplies (AREA)

Abstract

The invention relates to a material for a toilet lid and a toilet seat and a preparation method thereof. The material consists of the following components in parts by weight: 30-75 parts of PA (polyamide), 5-20 parts of PP (polypropylene), 20-50 parts of flame retardant filler, 0.01-2 parts of antibacterial agent and 0.01-2 parts of other assistants. The preparation method comprises the following steps: firstly, placing the flame retardant filler and various assistants into a temperature-controllable high-speed stirrer, and stirring at high speed at the temperature of 90-110 DEG C for 2-10 minutes; then, adding PA and PP resin, and continuously stirring for 2-10 minutes; mixing the mixed components in a single-screw or twin-screw extruder at the temperature which is high enough to keep the selected PA in a molten state to obtain a polymerization product; and finally, extruding the obtained polymer in a stripped way, and then cutting the polymer into segments to form particles. Compared with the prior art, a product made of the material provided by the invention has the advantages of bright surface, scratch resistance, excellent flame retardance and good antibiotic property.

Description

A kind of material that is used for toilet lid and packing ring and preparation method thereof
Technical field
The invention belongs to polymeric material field, relate to a kind of material that is used for toilet lid and packing ring and preparation method thereof.
Background technology
The world organizes in the lavatory promoter Mr. Jack to think and along with the development of human civilization history, goes to toilet " yardstick that the lavatory is human civilization " and experienced from the field to indoor, from squatting just to toilet seat.Toilet as one of greatest invention of 19th century, once brought great convenience, especially women, pregnant woman, obesity, old weakling to people's life.But the very little mikrobe that all has our naked eyes to see on toilet lid and the packing ring.Find on 32% toilet lid and the toilet seat dysentery bacterium is arranged according to relevant public health authoritative department investigation.Pollute so serious place exactly with contact " intimately " of people's skin; Therefore want emphasis to clean; Often can water and clean with hydrochloric clear lavatory liquid, and, also can use harder toilet brush or steel wire lump etc. with wipings such as thimerosal and liquid detergents; Therefore require toilet lid and the gasket materials must water-fast, corrosion-resistant, scrape resistant, preferably have the antibiotic self-cleaning performance.And the development that the intelligent closestool of controlling along with computer covers also requires toilet lid to have flame retardant properties.
The material of toilet lid and packing ring generally has plastics, urea-formaldehyde resin, wooden, bamboo matter and stone material etc., because the back three belongs to the resource-type goods and materials, and cannot say for sure to support or too heavy, and that uses now is fewer and feweri.The advantage of urea-formaldehyde resin is that texture is good, and the hardness height is sturdy and durable, be difficult for scratching, but urea-formaldehyde resin is a thermosetting material, should not recycle, and meets strong acid, the easy decomposition of highly basic, and electrical property and weathering resistance are relatively poor.
The plastics toilet lid is Vestolen PP 7052 PP (Polypropylene), acrylonitrile-butadiene-styrene copolymer ABS (Acrylonitrile Butadiene Styrene) and acrylic polymetylmethacrylate (PolymethylMethacrylate) commonly used etc. generally.Acrylic is the type material preferably that after pottery, can make sanitary ware.Acrylic has good toughness, and cracky be prone to cleaning and characteristics such as quality is soft, but the acrylic board surface hardness is low, is scratched easily, and its winter hardiness is not relatively poor yet, and about 9.2 ℃ of embrittlement temperature, and be easy to burn has limited oxygen index only 17.3.ABS hardness is big, scrape resistant and not yielding, but easy to change, easy fracture, anti-aging poor, resistance to elevated temperatures is poor, corrosion-resistant.Not easy to change, the fracture of PP material, resistance to elevated temperatures is good, and erosion resistance is strong, water-tolerant, but hardness is not enough, and the production difficulty is big.Though scrape resistant PP is also arranged at present, because the scratch resistance liniment is prone to separate out, the goods taste of getting is bigger.
Summary of the invention
The object of the invention is exactly for material that a kind of good flame resistance, scrape resistant, antimicrobial toilet lid and packing ring are provided and preparation method thereof, and the resistant of high or low temperature of this material and electrical property are all very excellent.
Principle of the present invention is in polyamide (PA), to add an amount of PP to form the PA/PP alloy, and the adding of PP has improved the easy water-absorbent of PA, and gives material toughness preferably, and alloy itself has kept outstanding scratch resistance of PA and electrical property.In this alloy, add flame retardant filler, can make material reach the flame retardant properties of V-2 to V-0 on the one hand, these fillers also can improve the scraping and wiping resistance performance of goods on the other hand.The interpolation of antiseptic-germicide can obviously improve the anti-microbial property of material, improves the automatically cleaning ability of toilet lid and packing ring.The master metal of inorganic fungicide commonly used will be a main raw material with silver, zinc, copper etc., is that carrier is processed with the mineral filler.Cupric ion has color, and with influencing the attractive in appearance of product, zinc has certain bacterinertness, but its antibacterial strength is merely 1/1000 of silver ions, so this patent has been selected silver-series antibacterial agent.
The object of the invention can be realized through following technical scheme:
A kind of material that is used for toilet lid and packing ring, this material comprises following component and weight part:
Kymene 0~75,
Vestolen PP 7052 5-20,
Flame-proof filling material 20~50,
Antiseptic-germicide 0.01-2,
Other auxiliary agent 0.01-2.
Described polymeric amide is one or more in polyamide 6, polyamide 66, polyamide 6 10, polyamide 1010, polymeric amide 1111, polymeric amide 1212 and the polymeric amide 1313.
Preferred PA6 of described polymeric amide or PA610.
Described Vestolen PP 7052 comprises homopolymerization and copolymerization type, and flow rate is 1~40g/10min.
Described Vestolen PP 7052 flow rate is preferably 10~30g/10min.
Described flame retardant filler comprises Mg (OH) 2, Al (OH) 3Perhaps both are with the mixture of arbitrary proportion.
Described antiseptic-germicide is the inorganic nano carrying silver antimicrobials.
Described other auxiliary agent is selected from one or more in anti-nucleating agent, lubricant, oxygenant, thermo-stabilizer, UV stablizer, coupling agent, processing stabilizers, pigment, tinting material or the softening agent.
The described material that is used for toilet lid and circle pad preferably comprises following component and weight part:
Polymeric amide 40-67
Vestolen PP 7052 8-15
Flame-proof filling material 25~45
Antiseptic-germicide 0.05-1
Other auxiliary agent 0.02-1.
The weight part of described polymeric amide is preferably: 40-67.
Described polyacrylic weight part is preferably: 8-15.
The weight part of described flame-proof filling material is preferably: 25~45.
The weight part of described antiseptic-germicide is preferably: 0.05-1.
The weight part of described other auxiliary agent is preferably: 0.02-1.
A kind of prepare above-mentioned be used for toilet lid and the circle cushion material method, comprise step:
(1) earlier flame retardant filler and various auxiliary agent are placed in the impeller of temperature controllable, at 90~110 ℃ of following high-speed stirring 2~10min;
(2) add PA and PP resin then, continue to stir 2~10min;
(3) will mix then the back component in single screw rod or twin screw extruder, be enough to make the PA that selects for use to remain under the temperature of melted state to mix the acquisition polymerisate; The described temperature that is enough to make the PA that selects for use to remain on melted state is meant above 5~40 ℃ of PA fusing point.The length-to-diameter ratio of described forcing machine is 18~25, and compression ratio is 2~4.
(4) polymkeric substance that is obtained is extruded with strip, the section of being cut to forms particle then.
Beneficial effect of the present invention:
The present invention adds an amount of PP and forms the PA/PP alloy in polyamide (PA), the adding of PP has improved the easy water-absorbent of PA, and gives material toughness preferably, and alloy itself has kept outstanding scratch resistance of PA and electrical property.
In addition, in this alloy, add flame retardant filler, can make material reach the flame retardant properties of V-2 to V-0 on the one hand, these fillers also can improve the scraping and wiping resistance performance of goods on the other hand.
The interpolation of antiseptic-germicide can obviously improve the anti-microbial property of material, improves the automatically cleaning ability of toilet lid and packing ring.
Embodiment
Below in conjunction with specific embodiment the present invention is further described.These embodiment only are used for explanation, and protection domain of the present invention are not constituted any restriction.
In following examples,
PA6 representes: polyamide 6, and medium-viscosity, commercially available
PA610 representes: polyamide 6 10, and low sticking, commercially available
PP1 representes: flow rate is the homopolymerization PP of 3g/10min, and is commercially available
PP2 representes: flow rate is the copolymerization PP of 15g/10min, and is commercially available
Filler 1 expression: Mg (OH) 2
Filler 2 expression: Al (OH) 3
Filler 3 expression: Mg (OH) 2And Al (OH) 3Mixture with 1: 2
Antiseptic-germicide 1:SHT-120, Haining City Hai Tai Fine Chemical Co., Ltd.Antiseptic-germicide 2:JDSP-01, the big nanometer in Shanxi ltd.
Other auxiliary agent: oxidation inhibitor 1098, oxidation inhibitor 168, Ciba.Lubricant A-C540A, Honeywell (Honeywell).(earlier flame retardant filler and various auxiliary agent are placed in the impeller of temperature controllable; At 100 ℃ of following high-speed stirring 2min; Add PA and PP resin then; Continue to stir 3min, will mix then the back component in single screw rod or twin screw extruder, be enough to make the PA that selects for use to remain on mixing acquisition under the temperature of melted state.The polymkeric substance that is obtained is extruded with strip, and the section of being cut to forms particle then.
Embodiment 1-5
Figure BDA0000033042310000041
The pellet for preparing among the embodiment 1-5 is injection molded into corresponding batten according to the ISO testing standard, tests after 24 hours at 23 ± 2 ℃, the environment held of 50 ± 5% relative humidity then.
According to ISO 22196:2007 canonical measure bacterinertness;
According to the thick batten flame retardant resistance of UL94 vertical combustion canonical measure 1.6mm;
According to the anti-pencil scraping of ISO 15184 canonical measures;
Visualization of color and outward appearance.Test result is as shown in the table:
Figure BDA0000033042310000042
Figure BDA0000033042310000051
The above-mentioned description to embodiment is can understand and use the present invention for ease of the those of ordinary skill of this technical field.The personnel of skilled obviously can easily make various modifications to these embodiment, and needn't pass through performing creative labour being applied in the General Principle of this explanation among other embodiment.Therefore, the invention is not restricted to the embodiment here, those skilled in the art are according to announcement of the present invention, and not breaking away from the improvement that category of the present invention makes and revise all should be within protection scope of the present invention.

Claims (10)

1. material that is used for toilet lid and packing ring, it is characterized in that: this material comprises following component and weight part:
Kymene 0-75
Vestolen PP 7052 5-20
Flame-proof filling material 20~50
Antiseptic-germicide 0.01-2
Other auxiliary agent 0.01-2.
2. material according to claim 1 is characterized in that: the parts by weight of polymeric amide are 40-67 in the described material; Or described polyacrylic parts by weight are 8-15; Or the weight fraction of described flame retardant filler is 25-45; Or the weight fraction of described antiseptic-germicide is 0.05-1; Or the parts by weight of described other auxiliary agents are 0.02-1.
3. a kind of material according to claim 1 is characterized in that: described polymeric amide is one or more in polyamide 6, polyamide 66, polyamide 6 10, polyamide 1010, polymeric amide 1111, polymeric amide 1212 and the polymeric amide 1313.
4. a kind of material according to claim 3 is characterized in that: described polymeric amide is PA6 or PA610.
5. a kind of material according to claim 1 is characterized in that: described Vestolen PP 7052 comprises homopolymerization and copolymerization type, and flow rate is 1~40g/10min.
6. a kind of material according to claim 1 is characterized in that: described flame retardant filler comprises Mg (OH) 2, Al (OH) 3Perhaps both are with the mixture of arbitrary proportion.
7. a kind of material according to claim 1 is characterized in that: described antiseptic-germicide is a silver-series antibacterial agent.
8. a kind of material according to claim 1 is characterized in that: described other auxiliary agent is selected from one or more in anti-nucleating agent, lubricant, oxygenant, thermo-stabilizer, UV stablizer, coupling agent, processing stabilizers, pigment, tinting material or the softening agent.
9. method for preparing material described in the claim 1 is characterized in that: comprise step:
(1) earlier flame retardant filler and various auxiliary agent are placed in the impeller of temperature controllable, at 90~110 ℃ of following high-speed stirring 2~10min;
(2) add PA and PP resin then, continue to stir 2~10min;
(3) will mix the back component then in single screw rod or twin screw extruder, and remain at the PA that is selected for use under the temperature of melted state and mix, obtain polymerisate;
(4) polymkeric substance that is obtained is extruded with strip, the section of being cut to forms particle then.
10. preparation method according to claim 9 is characterized in that: the described temperature that makes the PA that selects for use remain on melted state is meant that the PA fusing point is with 5~40 ℃; The length-to-diameter ratio of described forcing machine is 18~25, and compression ratio is 2~4.
CN201010550484.9A 2010-11-18 2010-11-18 Material for toilet lid and toilet seat and preparation method thereof Active CN102464882B (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102993736A (en) * 2012-08-22 2013-03-27 常熟市筑紫机械有限公司 Halogen-free flame-retardant nylon 610 and polypropylene alloy composite material
CN102993735A (en) * 2012-08-22 2013-03-27 常熟市筑紫机械有限公司 Preparation method of halogen-free flame-retardant nylon 610 and polypropylene alloy composite material
CN103205109A (en) * 2013-04-16 2013-07-17 常熟市凯力达蜂窝包装材料有限公司 Preparation method of black flame resistant polyamide composite material reinforced by glass fibers
CN103205108A (en) * 2013-04-16 2013-07-17 常熟市凯力达蜂窝包装材料有限公司 Black glass fiber enhanced flame retardant polyamide composite
CN103881375A (en) * 2014-03-21 2014-06-25 滁州市永通交通设备有限公司 Railway passenger carriage nylon hose
CN104098893A (en) * 2014-07-03 2014-10-15 合肥杰事杰新材料股份有限公司 Electricity-conducting and antibacterial polyamide 6/ polypropylene composite material and preparation method thereof
CN106381056A (en) * 2016-08-30 2017-02-08 福建省邦尚环保科技有限公司 Antibacterial stool cover and preparation method thereof
CN107312324A (en) * 2017-06-19 2017-11-03 中传联合(北京)国际传媒有限公司 High-ductility type anti-bacteria nylon
CN109762325A (en) * 2019-01-17 2019-05-17 湖北天运消音防振新材料有限公司 A kind of vehicle internal decoration carpet antimicrobial nano material and preparation method thereof
CN110157128A (en) * 2018-03-14 2019-08-23 宁波市恩迪卫浴有限公司 A kind of antibacterial closestool and preparation method thereof
CN110157129A (en) * 2018-03-15 2019-08-23 宁波市恩迪卫浴有限公司 A kind of deodorization closestool and preparation method thereof

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102993736A (en) * 2012-08-22 2013-03-27 常熟市筑紫机械有限公司 Halogen-free flame-retardant nylon 610 and polypropylene alloy composite material
CN102993735A (en) * 2012-08-22 2013-03-27 常熟市筑紫机械有限公司 Preparation method of halogen-free flame-retardant nylon 610 and polypropylene alloy composite material
CN103205109A (en) * 2013-04-16 2013-07-17 常熟市凯力达蜂窝包装材料有限公司 Preparation method of black flame resistant polyamide composite material reinforced by glass fibers
CN103205108A (en) * 2013-04-16 2013-07-17 常熟市凯力达蜂窝包装材料有限公司 Black glass fiber enhanced flame retardant polyamide composite
CN103881375A (en) * 2014-03-21 2014-06-25 滁州市永通交通设备有限公司 Railway passenger carriage nylon hose
CN104098893A (en) * 2014-07-03 2014-10-15 合肥杰事杰新材料股份有限公司 Electricity-conducting and antibacterial polyamide 6/ polypropylene composite material and preparation method thereof
CN106381056A (en) * 2016-08-30 2017-02-08 福建省邦尚环保科技有限公司 Antibacterial stool cover and preparation method thereof
CN107312324A (en) * 2017-06-19 2017-11-03 中传联合(北京)国际传媒有限公司 High-ductility type anti-bacteria nylon
CN110157128A (en) * 2018-03-14 2019-08-23 宁波市恩迪卫浴有限公司 A kind of antibacterial closestool and preparation method thereof
CN110157129A (en) * 2018-03-15 2019-08-23 宁波市恩迪卫浴有限公司 A kind of deodorization closestool and preparation method thereof
CN109762325A (en) * 2019-01-17 2019-05-17 湖北天运消音防振新材料有限公司 A kind of vehicle internal decoration carpet antimicrobial nano material and preparation method thereof

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