CN105482352A - Novel pearly-luster ABS material and processing method - Google Patents
Novel pearly-luster ABS material and processing method Download PDFInfo
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- CN105482352A CN105482352A CN201510955652.5A CN201510955652A CN105482352A CN 105482352 A CN105482352 A CN 105482352A CN 201510955652 A CN201510955652 A CN 201510955652A CN 105482352 A CN105482352 A CN 105482352A
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- pearly pigment
- pearly
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L55/00—Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
- C08L55/02—ABS [Acrylonitrile-Butadiene-Styrene] polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
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- Health & Medical Sciences (AREA)
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Abstract
The invention discloses a novel pearly-luster ABS material. The novel pearly-luster ABS material is prepared from, by weight, 70-85% of ABS resin, 5-10% of pearlescent pigment particles, 5-10% of compatilizer, 0.5-1% of lubricant, 0.2-0.5% of antioxidant and 3-5% of flexibilizer. The components are evenly mixed in a high-speed mixer and a low-speed mixer, and are molten through a single screw extruder for extrusion and granulation. The pearly-luster ABS material produced through the processing method has a good pearly luster effect, and the mechanical performance is greatly improved compared with the prior art.
Description
Technical field
The present invention relates to polymeric material field, especially a kind of novel macreous ABS material and working method.
Background technology
Along with the sustainable development of household electrical appliance and the continuous change of people's aesthetic conceptions, the plastic cement material appliance shell with pearl effect is subject to the popular welcome of people.At present mainly through reaching pearl effect with under type, with ABS (propylene is fine, vinylbenzene, butadienecopolymer) for base material, add a certain proportion of pearly pigment through the blended granulation of twin screw, then be injection molded into appliance shell with the particulate material that blended granulation is produced.Its pearly pigment main component of adding is at the coated layer of metal oxide compound of the mica surface of sheet, changes the particle diameter of metal oxide and pearly pigment, can reach different pearl effects.But due to pearly pigment and ABS resin consistency poor, after blended with ABS resin, not only difficulty obtains good pearl effect, and comparatively large to ABS resin Effect on Mechanical Properties, need be long and shear stronger twin screw and carry out blended granulation processing with major diameter.
Following defect is obviously there is when current ABS and the blended granulation of pearly pigment:
1, pearly pigment and ABS resin poor compatibility, not only affects ABS material physicals, more also there will be pearly pigment dispersion bad caused macroscopic irregularity during injection moulding massive article because consistency is bad, is commonly called as material flower.
2, existing working method can reduce pearly pigment particle diameter, reduces pearl effect.Due to pearly pigment and ABS substrate consistency poor, existing mode is through the blended granulation of major diameter long (being greater than 40) twin screw extruder after ABS mixes with pearly pigment, and it is comparatively large that this kind of method shears dynamics, and then destroy larger to pearly pigment.Pearly pigment particle diameter is diminished, and then finished product pearl effect is deteriorated.
3, finished product machinery poor-performing.Feel when client uses ' embrittlement ' below two kinds of modes to cause ABS mechanical property to decline larger: A, pearly pigment and ABS poor compatibility, add a certain proportion of pearly pigment larger to ABS performance impact; The long twin screw of B, major diameter is sheared comparatively strong, destroys larger to ABS performance.
Summary of the invention
The present invention proposes a kind of novel macreous ABS material and working method, by the pre-treatment to pearly pigment, the consistency of pearly pigment and ABS resin can be improved, make the pearly-lustre ABS material of production have stronger pearl effect and physical strength.
Technical scheme of the present invention is achieved in that
A kind of novel macreous ABS material, is made up of the component of following weight percent: ABS resin 70 ~ 85%; Pearly pigment grain 5 ~ 10%; Compatilizer 5 ~ 10%; Lubricant 0.5 ~ 1%; Oxidation inhibitor 0.2 ~ 0.5%; Toughner 3 ~ 5%; Described ABS resin is acrylonitrile-butadiene-styrene terpolymer; Described pearly pigment grain is the coated pearly pigment of sheet mica, and the content of described pearly pigment is 70%, and described pearly pigment surface is through the coated process of metal oxide, and described pearly pigment grain particle diameter is 20 μm ~ 100 μm; Described compatilizer is white mineral oil, and described white mineral oil main component is the mixture of the positive isoparaffin of C16 ~ C31.
As preferably, described lubricant is one or more combinations in stearic acid, ethylene bis stearic acid amide, pentaerythritol stearate.
As preferably, described toughner is one or more combinations in styrene-butadiene-styrene, MBS, ethylene-methyl acrylate-glyceryl methacrylate multipolymer.
As preferably, described oxidation inhibitor is pentaerythritol ester.
A working method for novel macreous ABS material, is characterized in that, is undertaken by following steps:
(1) each raw material is taken by formula rate;
(2) pearly pigment grain is put into high speed mixer to stir, the temperature of described high speed mixer is 80 ~ 100 DEG C, stirs 10 ~ 15 minutes with rotating speed 400 ~ 500 revs/min, removes excessive moisture in pearly pigment grain;
(3) after step (2) dewaters, the compatilizer weighed up and pearly pigment grain is added in described high speed mixer, described high speed mixer stirs 8 ~ 12 minutes with rotating speed 900 ~ 1100 revs/min, make compatilizer to coated fully between pearly pigment grain particle, to increase the dispersiveness of pearly pigment grain, because the mixture adding compatilizer and pearly pigment grain is paste, therefore be called pearl cream.
(4) pearl cream step (3) prepared and the ABS resin, oxidation inhibitor, lubricant and the toughner that weigh up are put into low speed mixer and are stirred, described low speed mixer stirs 3 ~ 8 minutes with rotating speed 30 ~ 50 revs/min, pearl cream fully mixes with ABS resin, is formed " work in-process ";
(5) work in-process prepared by step (4) are put into single screw extrusion machine and melt extrude granulation, the rotating speed of described single screw extrusion machine is 300 ~ 350 revs/min, and temperature is 180 ~ 220 DEG C.
As preferably, the screw slenderness ratio of described single screw extrusion machine is 28 ~ 32.
The present invention is by providing a kind of novel macreous ABS material and working method, its beneficial effect is, pearly pigment is first through pre-treatment, to improve the consistency of pearly pigment and ABS resin, reduce dispersion difficulty, and then use the more weak singe screw of shearing to carry out granulation, pearly pigment particle diameter is not destroyed, the pearly-lustre ABS material that the working method provided by the application is produced not only has good pearl effect, and is much improved before mechanical property ratio.
Embodiment
Be clearly and completely described technical scheme below in conjunction with embodiments of the invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment 1
A kind of novel macreous ABS material, is made up of the component of following weight percent: ABS resin is acrylonitrile-butadiene-styrene terpolymer, 85%; Pearly pigment grain is the coated pearly pigment of sheet mica, 6%; Compatilizer is white mineral oil, 6%; Lubricant is Zinic stearas, 0.8%; Oxidation inhibitor is pentaerythritol ester 0.4%; Toughner is styrene-butadiene-styrene, 1.8%;
Concrete working method comprises the following steps:
(1) each raw material is taken by formula rate;
(2) pearly pigment grain is put into high speed mixer to stir, the temperature of high speed mixer is 80 ~ 100 DEG C, stirs 10 ~ 15 minutes with rotating speed 400 ~ 500 revs/min, removes excessive moisture in pearly pigment grain;
(3) after step (2) dewaters, the compatilizer weighed up and pearly pigment grain is added in high speed mixer, high speed mixer stirs 8 ~ 12 minutes with rotating speed 900 ~ 1100 revs/min, make compatilizer to coated fully between pearly pigment grain particle, to increase the dispersiveness of pearly pigment grain, because the mixture adding compatilizer and pearly pigment grain is paste, therefore be called pearl cream.
(4) pearl cream step (3) prepared and the ABS resin, oxidation inhibitor, lubricant and the toughner that weigh up are put into low speed mixer and are stirred, low speed mixer stirs 3 ~ 8 minutes with rotating speed 30 ~ 50 revs/min, pearl cream fully mixes with ABS resin, is formed " work in-process ";
(5) work in-process prepared by step (4) are put into single screw extrusion machine and melt extrude granulation, the screw slenderness ratio of single screw extrusion machine is 30, and the rotating speed of single screw extrusion machine is 300 ~ 350 revs/min, and temperature is 180 ~ 220 DEG C.
Embodiment 2
A kind of novel macreous ABS material, is made up of the component of following weight percent: ABS resin is acrylonitrile-butadiene-styrene terpolymer, 82%; Pearly pigment grain is the coated pearly pigment of sheet mica, 7.5%; Compatilizer is white mineral oil, 7.5%; Lubricant is Zinic stearas, 0.7%; Oxidation inhibitor is pentaerythritol ester 0.5%; Toughner is styrene-butadiene-styrene, 1.8%;
Concrete preparation method is with embodiments of the invention 1.
Embodiment 3
A kind of novel macreous ABS material, is made up of the component of following weight percent: ABS resin is acrylonitrile-butadiene-styrene terpolymer, 80%; Pearly pigment grain is the coated pearly pigment of sheet mica, 9%; Compatilizer is white mineral oil, 9%; Lubricant is Zinic stearas, 0.8%; Oxidation inhibitor is pentaerythritol ester 0.5%; Toughner is styrene-butadiene-styrene, 1.7%;
Concrete preparation method is with embodiments of the invention 1.
Embodiment 4
A kind of novel macreous ABS material, is made up of the component of following weight percent: ABS resin is acrylonitrile-butadiene-styrene terpolymer, 75%; Pearly pigment grain is the coated pearly pigment of sheet mica, 10%; Compatilizer is white mineral oil, 10%; Lubricant is Zinic stearas, 0.5%; Oxidation inhibitor is pentaerythritol ester 0.5%; Toughner is styrene-butadiene-styrene, 4%;
Concrete preparation method is with embodiments of the invention 1.
The material of the preparation of embodiment 1-4 and traditional processing proposal carry out the contrast of key index, and comparing result is as follows:
Table 1
As can be seen from Table 1, embodiment 1-4 all shows the higher stretch-proof property moved, better resistance to bending, more excellent appearance, stronger metal-like and pearl effect, all can realize the preparation that patent of the present invention has stronger pearl effect and physical strength ABS material completely.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. a novel macreous ABS material, is characterized in that, is made up of the component of following weight percent: ABS resin 70 ~ 85%; Pearly pigment grain 5 ~ 10%; Compatilizer 5 ~ 10%; Lubricant 0.5 ~ 1%; Oxidation inhibitor 0.2 ~ 0.5%; Toughner 3 ~ 5%;
Described ABS resin is acrylonitrile-butadiene-styrene terpolymer; Described pearly pigment grain is the coated pearly pigment of sheet mica, and the content of described pearly pigment is 70%, and described pearly pigment surface is through the coated process of metal oxide, and described pearly pigment grain particle diameter is 20 μm ~ 100 μm; Described compatilizer is white mineral oil, and described white mineral oil main component is the mixture of the positive isoparaffin of C16 ~ C31.
2. the novel macreous ABS material of one according to claim 1, is characterized in that, described lubricant is one or more combinations in stearic acid, ethylene bis stearic acid amide, pentaerythritol stearate.
3. the novel macreous ABS material of one according to claim 1, it is characterized in that, described toughner is one or more combinations in styrene-butadiene-styrene, MBS, ethylene-methyl acrylate-glyceryl methacrylate multipolymer.
4. the novel macreous ABS material of one according to claim 1, is characterized in that, described oxidation inhibitor is pentaerythritol ester.
5. the working method of a kind of novel macreous ABS material according to claim 1, is characterized in that, undertaken by following steps:
(1) each raw material is taken by formula rate;
(2) pearly pigment grain is put into high speed mixer to stir, the temperature of described high speed mixer is 80 ~ 100 DEG C, stirs 10 ~ 15 minutes with rotating speed 400 ~ 500 revs/min, removes excessive moisture in pearly pigment grain;
(3) after step (2) dewaters, the compatilizer weighed up and pearly pigment grain is added in described high speed mixer, described high speed mixer stirs 8 ~ 12 minutes with rotating speed 900 ~ 1100 revs/min, make compatilizer to coated fully between pearly pigment grain particle, to increase the dispersiveness of pearly pigment grain, because the mixture adding compatilizer and pearly pigment grain is paste, therefore be called pearl cream.
(4) pearl cream step (3) prepared and the ABS resin, oxidation inhibitor, lubricant and the toughner that weigh up are put into low speed mixer and are stirred, described low speed mixer stirs 3 ~ 8 minutes with rotating speed 30 ~ 50 revs/min, pearl cream fully mixes with ABS resin, is formed " work in-process ";
(5) work in-process prepared by step (4) are put into single screw extrusion machine and melt extrude granulation, the rotating speed of described single screw extrusion machine is 300 ~ 350 revs/min, and temperature is 180 ~ 220 DEG C.
6. working method according to claim 5, is characterized in that, the screw slenderness ratio of described single screw extrusion machine is 28 ~ 32.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510955652.5A CN105482352A (en) | 2015-12-17 | 2015-12-17 | Novel pearly-luster ABS material and processing method |
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| CN201510955652.5A CN105482352A (en) | 2015-12-17 | 2015-12-17 | Novel pearly-luster ABS material and processing method |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107955566A (en) * | 2017-11-08 | 2018-04-24 | 天津金发新材料有限公司 | A kind of ABS compounds and preparation method and application |
| CN109705550A (en) * | 2018-12-28 | 2019-05-03 | 无限极（中国）有限公司 | A kind of high glaze exempts to paint material and preparation method thereof and high glaze exempts from the wire rod that paints |
| CN112029205A (en) * | 2020-09-03 | 2020-12-04 | 南京元初科技有限公司 | Environment-friendly composite plastic with pearlescent effect and multicolor pattern effect and preparation method thereof |
| CN112029223A (en) * | 2020-09-03 | 2020-12-04 | 南京元初科技有限公司 | Environment-friendly universal plastic alloy with wavy stripe effect and preparation method thereof |
| CN112048145A (en) * | 2020-09-03 | 2020-12-08 | 南京元初科技有限公司 | Environment-friendly plastic with cloud and air line effect and preparation method thereof |
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| CN102875954A (en) * | 2012-09-27 | 2013-01-16 | 上海锦湖日丽塑料有限公司 | Aesthetic resin composition with high surface quality and preparation method of aesthetic resin composition |
| CN102888071A (en) * | 2012-09-27 | 2013-01-23 | 上海锦湖日丽塑料有限公司 | Aesthetic resin for improving whiteness and scintillation effect and preparation method thereof |
| CN104845014A (en) * | 2015-04-22 | 2015-08-19 | 蔡勤勤 | High-liquidity, high-heat resistance and good-surface appearance metal-like or pearlescent free-spraying ABS material and preparation method thereof |
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Patent Citations (4)
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| CN102875954A (en) * | 2012-09-27 | 2013-01-16 | 上海锦湖日丽塑料有限公司 | Aesthetic resin composition with high surface quality and preparation method of aesthetic resin composition |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107955566A (en) * | 2017-11-08 | 2018-04-24 | 天津金发新材料有限公司 | A kind of ABS compounds and preparation method and application |
| CN109705550A (en) * | 2018-12-28 | 2019-05-03 | 无限极（中国）有限公司 | A kind of high glaze exempts to paint material and preparation method thereof and high glaze exempts from the wire rod that paints |
| CN112029205A (en) * | 2020-09-03 | 2020-12-04 | 南京元初科技有限公司 | Environment-friendly composite plastic with pearlescent effect and multicolor pattern effect and preparation method thereof |
| CN112029223A (en) * | 2020-09-03 | 2020-12-04 | 南京元初科技有限公司 | Environment-friendly universal plastic alloy with wavy stripe effect and preparation method thereof |
| CN112048145A (en) * | 2020-09-03 | 2020-12-08 | 南京元初科技有限公司 | Environment-friendly plastic with cloud and air line effect and preparation method thereof |
| CN112029223B (en) * | 2020-09-03 | 2022-10-11 | 南京元初科技有限公司 | Environment-friendly universal plastic alloy with wavy stripe effect and preparation method thereof |
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Application publication date: 20160413 |