CN102463464A - Equipment and method for machining carriage longitudinal beam - Google Patents
Equipment and method for machining carriage longitudinal beam Download PDFInfo
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- CN102463464A CN102463464A CN2010105501446A CN201010550144A CN102463464A CN 102463464 A CN102463464 A CN 102463464A CN 2010105501446 A CN2010105501446 A CN 2010105501446A CN 201010550144 A CN201010550144 A CN 201010550144A CN 102463464 A CN102463464 A CN 102463464A
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Abstract
The invention provides equipment and a method for machining a carriage longitudinal beam. The equipment comprises a conveying part and a loading part, a pore-forming part, a cutting part and an unloading part which are arranged on the conveying part sequentially, wherein the loading part, the pore-forming part and the cutting part are connected with the conveying part; the unloading part is connected with the cutting part; the loading part is used for assembling plates to the conveying part; the pore-forming part is used for forming pores on the plates after the plates are conveyed to the preset position by the conveying part; the cutting part is used for cutting and molding the plates on which the pores are formed after the plates on which the pores are formed are conveyed to the preset position by the conveying part; and the unloading part is used for taking the cut and molded carriage longitudinal beam serving as a finished product down from the cutting part. By the equipment and the method, the machining complexity and production cost of the carriage longitudinal beam are reduced, and the production efficiency is improved.
Description
Technical field
The present invention relates to auto manufacturing technology, relate in particular to the method for a kind of longitudinal beam process equipment and processing longitudinal beam.
Background technology
Longitudinal beam is parts maximum on the medium and heavy truck.It is 4～12 millimeters cut deal that the material of making longitudinal beam mainly adopts thickness, and its weight is bigger; And, be laid with the hole of a large amount of different sizes on this longitudinal beam.
Fig. 1 produces the process chart of longitudinal beam for prior art; As shown in Figure 1; Carry out material loading in the material loading side through the material loading chassis, on plate, carry out drilling through the punching main frame and handle, this drilling processing procedure can be pressure blanking and punching, radial drilling machine boring or numerical control hole etc. in a state of excitement.After drill process is accomplished, carry out the blanking of punching plate in the blanking side through the blanking chassis, and this punching plate is sent into the memory block.Then; Can take out the punching plate from punching plate memory block, and through the material loading chassis this punching plate sent into the cutting workbench and cut moulding, again through the blanking chassis to cutting the plate after the moulding; Also be that the finished product longeron carries out blanking, and send into the finished product memory block.
The production technology of prior art needs repeatedly material loading blanking in drilling with cutting in the modeling process; Cause manufacturing process comparatively complicated; And, because the productive temp of drill process and cutting technique is different, must be provided with punching plate memory block between drill process and the cutting technique; Cause production efficiency lower, production cost is bigger.
Summary of the invention
The present invention provides the method for a kind of longitudinal beam process equipment with the processing longitudinal beam, to reduce the processed complex degree and the production cost of longitudinal beam, enhances productivity.
The present invention provides a kind of longitudinal beam process equipment; Comprise: transfer unit and the material loading parts, drilling parts, cutting part and the blanking parts that set gradually along said transfer unit; Said material loading parts, drilling parts and cutting part are connected with said transfer unit, and said blanking parts are connected with said cutting part;
Said material loading parts are used for plate is assembled to said transfer unit;
Said drilling parts are used for after said transfer unit is transported to the precalculated position with said plate, said plate is carried out drilling handle;
Said cutting part after being used for plate after said transfer unit is with drilling and being transported to the precalculated position, cuts moulding to the plate after the said drilling and handles;
Said blanking parts are used for the longitudinal beam finished product after the cutting moulding processing is taken off from said cutting part.
The present invention also provides a kind of method that adopts above-mentioned longitudinal beam process equipment processing longitudinal beam, comprising:
Adopt said material loading parts, plate is assembled on the said transfer unit;
Adopt said drilling parts, after said transfer unit is transported to the precalculated position with said plate, said plate is carried out drilling handle;
Adopt said cutting part, after the plate after said transfer unit is with drilling is transported to the precalculated position, the plate after the said drilling is cut moulding handle;
Adopt said blanking parts, the longitudinal beam finished product after the cutting moulding is handled takes off from said cutting part.
The method of longitudinal beam process equipment of the present invention and processing longitudinal beam; Sheet Metal Processing is being become in the process of longitudinal beam Cheng Ping, only need carry out a material loading and a blanking, and need not carry out repeatedly material loading and blanking as prior art; Therefore, process complexity significantly reduces; In addition, in the present embodiment, drilling is handled and cutting moulding processing is accomplished in the one-time process process, and its productive temp is identical; Formed smooth production line, therefore, need not carry out unloading as the plate of prior art after to drilling; Therefore, both improve production efficiency, reduced production cost again.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art; To do one to the accompanying drawing of required use in embodiment or the description of the Prior Art below introduces simply; Obviously, the accompanying drawing in describing below is some embodiments of the present invention, for those of ordinary skills; Under the prerequisite of not paying creative work property, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 produces the process chart of longitudinal beam for prior art;
Fig. 2 is the structural representation of longitudinal beam process equipment embodiment one of the present invention;
Fig. 3 is the structural representation of longitudinal beam process equipment embodiment two of the present invention;
The process chart of Fig. 4 for adopting longitudinal beam process equipment shown in Figure 3 to process;
Fig. 5 processes the flow chart of the method embodiment of longitudinal beam for the present invention.
The specific embodiment
For making the object of the invention, technical scheme and advantage clearer; To combine the accompanying drawing in the embodiment of the invention below, the technical scheme in the embodiment of the invention carried out clear, intactly description, obviously; Described embodiment is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills are not making the every other embodiment that is obtained under the creative work prerequisite, all belong to the scope of the present invention's protection.
Fig. 2 is the structural representation of longitudinal beam process equipment embodiment one of the present invention; As shown in Figure 2; The equipment of present embodiment can comprise: transfer unit 1 and the material loading parts 2 that set gradually along transfer unit 1, drilling parts 3, cutting part 4 and blanking parts 5; Material loading parts 2, drilling parts 3 and cutting part 4 are connected with transfer unit 1, and blanking parts 5 are connected with cutting part 4; Wherein, material loading parts 2 are used for plate is assembled to transfer unit 1; Drilling parts 3 are used for after transfer unit 1 is transported to the precalculated position with plate, plate is carried out drilling handle; Cutting part 4 is used for after transfer unit 1 is transported to the precalculated position with the plate after the drilling, the plate after the drilling is cut moulding handle; Blanking parts 5 are used for the longitudinal beam finished product after the cutting moulding processing is taken off from cutting part 4.
Specifically, the transfer unit 1 in the present embodiment can have the device of conveying function for conveyer belt etc. arbitrarily, and its conveying operations can adopt Numeric Control Technology to realize.Material loading parts 2 can be assembled on the transfer unit 1 making the required plate of longitudinal beam.Transfer unit 1 can be transported to the precalculated position with this plate, and this precalculated position is the placement location of 3 pairs of plates of drilling parts plate when carrying out drilling and handling.Transfer unit 1 can carry out the location of transfer position through Numeric Control Technology, thereby can guarantee that the position of required drilling on the plate and the position of drilling parts 3 are complementary.Drilling parts 3 can carry out drilling to plate and handle for adopting pressure blanking and punching, radial drilling machine boring or the numerical control mode of prior art such as hole in a state of excitement.The concrete operations of drilling parts 3 are not limited, those skilled in the art can select the type and the mode of operation of drilling parts 3 as required, repeat no more here here.
After 3 pairs of plates of drilling parts carry out drilling and handle, can form the plate after the drilling, can have the hole of a large amount of different sizes on this plate.Then, transfer unit 1 can further be transported to next pre-position with the plate after the drilling.The precalculated position here is cutting part 4 and cuts moulding when handling, the placement location of the plate after the drilling.Similarly, transfer unit 1 can carry out the location of transfer position through Numeric Control Technology, thereby can guarantee that the position of required cutting moulding on the plate and the position of cutting part 4 are complementary.Present embodiment does not limit the concrete operations of cutting part 4 yet, and those skilled in the art can select the type and the mode of operation of cutting part 4 as required, repeat no more here.
After the technology of above-mentioned completion drilling and cutting moulding, can form the longitudinal beam finished product.Transfer unit 1 can be transported to blanking parts 5 places with this longitudinal beam finished product, and these blanking parts 5 can take off the longitudinal beam finished product from this transfer unit 1.
So far, promptly accomplished the technological process of whole drilling and cutting moulding.Can know that through foregoing description present embodiment is becoming Sheet Metal Processing in the process of longitudinal beam Cheng Ping, only need carry out a material loading and a blanking, and need not carry out repeatedly material loading and blanking that therefore, process complexity significantly reduces as prior art; In addition, in the present embodiment, drilling is handled and cutting moulding processing is accomplished in the one-time process process, and its productive temp is identical; Formed smooth production line, therefore, need not carry out unloading as the plate of prior art after to drilling; Therefore, both improve production efficiency, reduced production cost again.
Adopt a concrete embodiment below, longitudinal beam process equipment of the present invention is elaborated.
Fig. 3 is the structural representation of longitudinal beam process equipment embodiment two of the present invention; The process chart of Fig. 4 for adopting longitudinal beam process equipment shown in Figure 3 to process; Shown in Fig. 3 and 4; The equipment of present embodiment is on the basis of equipment shown in Figure 2, and further, transfer unit can comprise: mobile device 11, rollgang 12 and gripping mechanism (not shown); Wherein, mobile device 11 is used for moving along the throughput direction of said plate; Rollgang 12 is used to carry said plate; One end of gripping mechanism is connected with mobile device 11, the edge of the said plate of other end clamp.
The material loading parts can comprise: material loading chassis 21, material loading track 22 and feeding device 23, the direction setting that material loading track 22 edges are vertical with the plate throughput direction; Material loading chassis 21 is used for along material loading track 22 said plate being transported to the below of said feeding device 23; Feeding device 23 is used for the plate on the material loading chassis 21 is moved transfer unit, particularly, is on the rollgang 12 that moves in the transfer unit, and this feeding device 23 can be the magnetic force adsorbent equipment.
The drilling parts can comprise: first positioner 31 and punching main frame 32, and wherein first positioner 31 is used for the transfer position of said plate on transfer unit positioned processing; Punching main frame 32 is used for after first positioner 31 navigates to the precalculated position with plate, plate is carried out drilling handle.In the present embodiment, this first positioner 31 can be for responding to the initial point inductor that the plate front end arrives.
Cutting part can comprise: Cutting platform 41, second positioner 42 and cutting styling apparatus (not shown); The blanking parts can comprise: blanking chassis 51, blanking track 52 and blanking device 53; The direction setting that blanking track 52 edges are vertical with the plate throughput direction; Wherein, Blanking device 53 is used for the plate after the drilling is moved Cutting platform 41 from transfer unit, and the longitudinal beam finished product on the Cutting platform 41 is moved on the blanking chassis 51; Blanking chassis 51 is used for moving along blanking track 52; Cutting platform 41 is used to carry the plate after the drilling; Second positioner 42 is used for according to the hole location on the plate after the drilling, and the plate after the drilling is fixed on the Cutting platform 41; The cutting styling apparatus is used for cutting moulding and handling being fixed on plate after the drilling on the Cutting platform 41.In the present embodiment, blanking device 53 can be the magnetic force adsorbent equipment, and second positioner 42 can be the alignment pin that matches with hole.
Specifically, in process, become to stamp plate and can be allocated and transported to material loading chassis 21; Arrive the below of feeding device 23 through material loading track 22; By feeding device 23, plate is allocated and transported to rollgang 12, plate can be lived in capable side location with the edge clamping of plate by gripping mechanism then.The effect lower edge rollgang 12 of plate mobile device 11 and gripping mechanism moves to punching main frame 32 1 sides.In this moving process, can adopt first positioner 31, for example carry out original point position behind the initial point inductor induction plate front end.Then by clamp clamping plate through 32 punchings of punching main frame after, clamp is clamped to plate on the rollgang 12.Rollgang 12 continues the plate after the conveying drilling, after arriving cutting moulding zone, and blanking device 53, for example magnetic suction disc can move the plate after the drilling on the Cutting platform 41, and this Cutting platform 41 can be the plasma cutting planes.Present embodiment can adopt second positioner 42; For example plasma cutting alignment pin carries out cutting moulding again behind the location, hole; After the cutting moulding is accomplished; This blanking device 53 can be transported to blanking chassis 51 with the longitudinal beam finished product after the cutting moulding, and through blanking track 52 longitudinal beam car article unloaded production line.
Need to prove that present embodiment adopts slab edge as positioning reference in drill process; And when cutting technique, no longer adopt slab edge to position; Dash good hole as positioning reference but adopt, reduce deviations, promote product quality with this.
Present embodiment is becoming Sheet Metal Processing in the process of longitudinal beam Cheng Ping, only need carry out a material loading and a blanking, and need not carry out repeatedly material loading and blanking as prior art, and therefore, process complexity significantly reduces; In addition, in the present embodiment, drilling is handled and cutting moulding processing is accomplished in the one-time process process, and its productive temp is identical; Formed smooth production line, therefore, need not carry out unloading as the plate of prior art after to drilling; Therefore, both improve production efficiency, reduced production cost again.In addition, drill process is different with the positioning reference that cutting technique adopts, and has further reduced deviations, has promoted product quality.
Fig. 5 processes the flow chart of the method embodiment of longitudinal beam for the present invention, and as shown in Figure 5, the method for present embodiment can be applied on above-mentioned Fig. 2 or the longitudinal beam process equipment shown in Figure 3, and specifically, the method for present embodiment can comprise:
The method of present embodiment, its realization principle and effect that realizes principle and effect and the said equipment embodiment is similar, repeats no more here.
One of ordinary skill in the art will appreciate that: all or part of step that realizes said method embodiment can be accomplished through the relevant hardware of programmed instruction; Aforesaid program can be stored in the computer read/write memory medium; This program the step that comprises said method embodiment when carrying out; And aforesaid storage medium comprises: various media that can be program code stored such as ROM, RAM, magnetic disc or CD.
What should explain at last is: above embodiment is only in order to explaining technical scheme of the present invention, but not to its restriction; Although with reference to previous embodiment the present invention has been carried out detailed explanation, those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these are revised or replacement, do not make the spirit and the scope of the essence disengaging various embodiments of the present invention technical scheme of relevant art scheme.
Claims (10)
1. longitudinal beam process equipment; It is characterized in that; Comprise: transfer unit and the material loading parts, drilling parts, cutting part and the blanking parts that set gradually along said transfer unit; Said material loading parts, drilling parts and cutting part are connected with said transfer unit, and said blanking parts are connected with said cutting part;
Said material loading parts are used for plate is assembled to said transfer unit;
Said drilling parts are used for after said transfer unit is transported to the precalculated position with said plate, said plate is carried out drilling handle;
Said cutting part after being used for plate after said transfer unit is with drilling and being transported to the precalculated position, cuts moulding to the plate after the said drilling and handles;
Said blanking parts are used for the longitudinal beam finished product after the cutting moulding processing is taken off from said cutting part.
2. equipment according to claim 1 is characterized in that, said transfer unit comprises: mobile device, rollgang and gripping mechanism;
Said mobile device is used for moving along the throughput direction of said plate;
Said rollgang is used to carry said plate;
One end of said gripping mechanism is connected with said mobile device, the edge of the said plate of other end clamp.
3. equipment according to claim 1 is characterized in that, said material loading parts comprise: material loading chassis, material loading track and feeding device, the direction setting that said material loading track edge is vertical with the plate throughput direction;
Said material loading chassis is used for the below that the said material loading track in edge is transported to said plate said feeding device;
Said feeding device is used for the plate on the said material loading chassis is moved said transfer unit.
4. equipment according to claim 3 is characterized in that, said feeding device is the magnetic force adsorbent equipment.
5. equipment according to claim 1 is characterized in that, said drilling parts comprise: first positioner and punching main frame;
Said first positioner is used for the transfer position of said plate on said transfer unit positioned processing;
Said punching main frame is used for after said first positioner navigates to the precalculated position with said plate, said plate is carried out drilling handle.
6. equipment according to claim 5 is characterized in that, said first positioner is for responding to the initial point inductor that the plate front end arrives.
7. equipment according to claim 1 is characterized in that, said cutting part comprises: Cutting platform, second positioner and cutting styling apparatus; Said blanking parts comprise: blanking chassis, blanking track and blanking device, the direction setting that said blanking track edge is vertical with the plate throughput direction;
Said blanking device is used for the plate after the said drilling is moved said Cutting platform from said transfer unit, and the longitudinal beam finished product on the said Cutting platform is moved on the said blanking chassis;
Said blanking chassis is used for moving along said blanking track;
Said Cutting platform is used to carry the plate after the said drilling;
Said second positioner is used for according to the hole location on the plate after the said drilling, and the plate after the said drilling is fixed on the said Cutting platform;
Said cutting styling apparatus is used for cutting moulding and handling being fixed on plate after the said drilling on the said Cutting platform.
8. equipment according to claim 7 is characterized in that, said blanking device is the magnetic force adsorbent equipment, the alignment pin of said second positioner for matching with described hole.
9. a method that adopts the described longitudinal beam process equipment processing of arbitrary claim longitudinal beam in the claim 1～8 is characterized in that, comprising:
Adopt said material loading parts, plate is assembled on the said transfer unit;
Adopt said drilling parts, after said transfer unit is transported to the precalculated position with said plate, said plate is carried out drilling handle;
Adopt said cutting part, after the plate after said transfer unit is with drilling is transported to the precalculated position, the plate after the said drilling is cut moulding handle;
Adopt said blanking parts, the longitudinal beam finished product after the cutting moulding is handled takes off from said cutting part.
10. method according to claim 9 is characterized in that, the said material loading parts of said employing are assembled to plate on the said transfer unit, specifically comprise:
Adopt the material loading chassis, along the material loading track said plate is transported to the below of feeding device, and adopts said feeding device, the plate on the said material loading chassis is moved on the said transfer unit;
The said drilling parts of said employing after said transfer unit is transported to the precalculated position with said plate, carries out drilling to said plate and handle, and specifically comprise:
Employing can be responded to the initial point inductor that the plate front end arrives; The transfer position of said plate on said transfer unit positioned processing; Adopt the punching main frame, after said initial point inductor navigates to the precalculated position with said plate, said plate is carried out drilling handle;
The said cutting part of said employing after the plate after said transfer unit is with drilling is transported to the precalculated position, cuts moulding to the plate after the said drilling and handles, and specifically comprises:
Adopt blanking device; Plate after the said drilling is moved on the Cutting platform from said transfer unit; Adopt with said drilling after plate on the alignment pin that matches of hole; Plate after the said drilling is fixed on the said Cutting platform, and adopts the cutting styling apparatus, cut moulding and handle being fixed on plate after the said drilling on the said Cutting platform;
The said blanking parts of said employing take off the longitudinal beam finished product after the cutting moulding processing from said cutting part, specifically comprise:
Adopt said blanking device, the longitudinal beam finished product on the said Cutting platform is moved on the blanking chassis that moves along the blanking track, adopt said blanking chassis, said longitudinal beam finished product is taken off.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010550144.6A CN102463464B (en) | 2010-11-18 | 2010-11-18 | Equipment and method for machining carriage longitudinal beam |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010550144.6A CN102463464B (en) | 2010-11-18 | 2010-11-18 | Equipment and method for machining carriage longitudinal beam |
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| Publication Number | Publication Date |
|---|---|
| CN102463464A true CN102463464A (en) | 2012-05-23 |
| CN102463464B CN102463464B (en) | 2014-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201010550144.6A Active CN102463464B (en) | 2010-11-18 | 2010-11-18 | Equipment and method for machining carriage longitudinal beam |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102814418A (en) * | 2012-09-03 | 2012-12-12 | 山东丽鹏股份有限公司 | Double-shaft double-guiding-track automatic feeding machine for printing plate |
| CN103273268A (en) * | 2013-05-20 | 2013-09-04 | 中国重汽集团成都王牌商用车有限公司 | Method for machining dumper longitudinal beam |
| CN103433700A (en) * | 2013-08-14 | 2013-12-11 | 中国重汽集团济南动力有限公司 | Machining process for longitudinal beam of heavy truck |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1453098A (en) * | 2003-05-23 | 2003-11-05 | 中国重型汽车集团有限公司 | Machining process of hole in longitudinal chassis beam |
| CN101190476A (en) * | 2006-11-28 | 2008-06-04 | 深圳市木森科技有限公司 | Laser cutting device |
| CN101829725A (en) * | 2010-05-20 | 2010-09-15 | 山东拓维数控设备有限公司 | Production line and process for punching U-shaped beam |
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2010
- 2010-11-18 CN CN201010550144.6A patent/CN102463464B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1453098A (en) * | 2003-05-23 | 2003-11-05 | 中国重型汽车集团有限公司 | Machining process of hole in longitudinal chassis beam |
| CN101190476A (en) * | 2006-11-28 | 2008-06-04 | 深圳市木森科技有限公司 | Laser cutting device |
| CN101829725A (en) * | 2010-05-20 | 2010-09-15 | 山东拓维数控设备有限公司 | Production line and process for punching U-shaped beam |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102814418A (en) * | 2012-09-03 | 2012-12-12 | 山东丽鹏股份有限公司 | Double-shaft double-guiding-track automatic feeding machine for printing plate |
| CN103273268A (en) * | 2013-05-20 | 2013-09-04 | 中国重汽集团成都王牌商用车有限公司 | Method for machining dumper longitudinal beam |
| CN103433700A (en) * | 2013-08-14 | 2013-12-11 | 中国重汽集团济南动力有限公司 | Machining process for longitudinal beam of heavy truck |
| CN103433700B (en) * | 2013-08-14 | 2016-09-28 | 中国重汽集团济南动力有限公司 | A kind of processing method of longitudinal beam of heavy truck |
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| CN102463464B (en) | 2014-04-02 |
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