CN102452126A

CN102452126A - Method for moulding hollow brick

Info

Publication number: CN102452126A
Application number: CN2010105213326A
Authority: CN
Inventors: 陈景云
Original assignee: Individual
Current assignee: Individual
Priority date: 2010-10-27
Filing date: 2010-10-27
Publication date: 2012-05-16

Abstract

A method for moulding a hollow brick comprises the following steps: firstly, a frame mould with a mould cavity is provided, the frame mould is placed on a platform, at least one cavity plate horizontally penetrates through the mould cavity of the frame mould, so as to make blanking enter the mould cavity, when an upper mould extrudes upwards, the bloom of the hollow brick can be moulded, one side of the moulded bloom of the hollow brick is coated with a layer of surface material, and the surface material permeates or bonds on the side of the bloom of the hollow brick to form a layer of surface material. In addition, when the upper mould is lifted and the mould cavity is pulled out, and the frame mould is simultaneously moved, the frame mould is separated from the bloom of the hollow brick, when the bloom of the hollow brick is moved, and after the bloom of the hollow brick is dry, the hollow brick with the surface material layer on the side can be moulded, and the hollow brick has a certain height and can brings more convenience for the construction of the hollow brick.

Description

The method for making of hollow brick

Technical field

The present invention is relevant a kind of hollow brick, refers to a kind of to accelerate the speed of application of brick cavity wall, reduction construction cost, and enhancement brick cavity wall a kind of hollow brick and manufacturing approach thereof attractive in appearance especially.

Background technology

See also shown in Figure 6ly, be the present normal hollow brick a that uses of institute, its method for making mainly be first with one have a plurality of die cavitys the shaped as frame stent putting on a platform; Mixture with cement, sand and water is filled in the die cavity from top to bottom again; And after filling up, pressurize downwards with patrix, make hollow brick be shaped to thick embryo; And through after the drying program, be shaped to and have sufficient intensity and operational finished product.

As shown in Figure 7; When constructing with above-mentioned hollow brick a; Traditional mode is between hollow brick a and hollow brick a, to link with cement mortar earlier; Between upper and lower range upon range of every two-layer hollow brick a, lay the horizontal wire netting b of a reinforcement again, and with the mode of interval bar planting and grouting with each hollow brick a location.Wherein, the cement mortar between hollow brick a and the hollow brick a mainly is to be used for each hollow brick a of of short duration location, and main binding strength then is the binding that comes from horizontal wire netting b, bar planting and grouting.

Just, with the hollow brick a of the manufacturing approach institute moulding of aforementioned hollow brick, its allowed error be ± 2mm, that is length, width and error highly all must be within ± 2mm.When laying bricks wall; Though the length of each hollow brick a and the difference of width can't influence the construction of brick wall, and be as shown in Figure 8, when the height of each hollow brick a is uneven; Then must highly fill up operation accurately, so that the height of each hollow brick a is consistent via the masterful technique worker.Thus, will significantly increase the cost of construction.

Moreover the manufacturing approach of aforementioned hollow brick only can form simple lines or pattern in the side of the hollow brick a that is built into brick wall, and can't once suppress abundant pattern, or in the manufacture process of hollow brick, forms watertight composition in the side of hollow brick simultaneously.

In view of this; For a kind of manufacturing approach that is different from prior art is provided, and improve above-mentioned shortcoming, make the method for making of hollow brick can produce hollow brick with consistent height; To reduce the brick wall construction cost; And can be at the moulding of the side of hollow brick abundant pattern or waterproof fabrics layer, long-pending experience and the continuous research and development for many years of inventor improve, and generation of the present invention is arranged then.

Summary of the invention

Main purpose of the present invention is providing a kind of side to have the method for making of the hollow brick of abundant pattern or waterproof fabrics layer; So that can be built into brick cavity wall with this hollow brick with abundant surface; And can the time processing program and form waterproof or have the precoat of colorant, to save the time and the expense of secondary operations.

Secondary objective of the present invention so that can accelerate the speed of application of brick cavity wall, and reduces construction cost in that a kind of method for making that can produce the hollow brick with consistent height in a large number is provided.

For reaching the purpose of foregoing invention, the method for making of the hollow brick that the present invention is set be comprise the following steps: a. provide one be provided with die cavity the shaped as frame mould, and with the shaped as frame stent putting on a platform; B. at least one die is horizontally through the die cavity of this shaped as frame mould; C. blanking gets in the die cavity, and pushes downwards with moulding hollow brick germule with a patrix; D. mention patrix and extract die out; And e. moves the shaped as frame mould, the shaped as frame mould separated with the hollow brick germule, and shift out the hollow brick germule, makes dryness finalization.

During enforcement, the present invention more comprises a vibrating step, is after blanking gets in the die cavity, vibrates this shaped as frame mould so that material tamps.

During enforcement, this material is the mixture of cement, sand and water.

During enforcement, the present invention more comprises a precoat blanking step, is behind moulding hollow brick germule, and next aspect material again is so that lining is incorporated into the upper surface of hollow brick.

For ease of more deep understanding being arranged, be specified in the back now to the present invention:

Description of drawings

Fig. 1 is the flow chart of steps of preferred embodiment of the present invention.

Fig. 2 is the schematic perspective view according to each set element of preferred embodiment of the present invention.

Fig. 3 is the stereo appearance figure according to the made hollow brick germule of the present invention.

Fig. 4 is the user mode figure according to the made hollow brick of the present invention.

Fig. 5 increases the stereo appearance figure of the hollow brick of precoat blanking step institute moulding for preferred embodiment of the present invention.

Fig. 6 is the stereo appearance figure of existing hollow brick.

Fig. 7 is the construction drawing of existing brick cavity wall.

Stereo appearance figure when Fig. 8 piles up for each hollow brick that has brick cavity wall now.

[main element symbol description]

1 shaped as frame mould, 11 die cavitys, 12 vertical riser 13 horizontal risers

14 perforation, 2 platforms, 3 dies, 4 patrixes

5 hollow brick germules, 6,8 hollow bricks, 61 through holes, 7 brick cavity walls

81 precoat a hollow brick b wire nettings

The specific embodiment

See also shown in Figure 1ly, it is the preferred embodiment of the method for making of hollow brick of the present invention, and as shown in Figure 2, is the schematic perspective view according to each set element of present embodiment, and present embodiment is to comprise the following steps:

A. provide one be provided with die cavity 11 shaped as frame mould 1, and shaped as frame mould 1 is placed on the platform 2.

B. at least one die 3 is horizontally through the die cavity 11 of this shaped as frame mould 1.

C. blanking gets in the die cavity 11, and pushes with moulding hollow brick germule 5 downwards with a patrix 4.

D. mention patrix 4 and extract die 3 out.And

E. move shaped as frame mould 1, shaped as frame mould 1 is separated with the hollow brick germule, and shift out hollow brick germule 5, make dryness finalization.

Wherein, as shown in Figure 2, the platform 2 of step a is the some of a conveyer belt, and this conveyer belt is unidirectional cycle rotation via the interlock of a drive unit, and described platform 2 also can be fixing board, puts on it for shaped as frame mould 1.And this shaped as frame mould 1 summary is latticed, mainly comprises several vertical risers 12 and several horizontal risers 13 of mutual vertical interlaced, and the district is separated out several rectangle die cavitys 11.This forms on the plate face of several horizontal risers 13 of arbitrary die cavity 11 and is respectively equipped with two rectangles perforation 14.During enforcement, described perforation 14 also can be made as more than one or two, and this perforation 14 also can be made as circle or other geometries.

In the present embodiment, the die 3 of step b is to be made as four, and has the rectangular shape corresponding to these perforation 14 respectively, for these perforation 14 and die cavitys 11 of passing this shaped as frame mould 1 respectively.Whereby, can let two dies 3 be placed in simultaneously in the arbitrary die cavity 11 that is landscape configuration in the shaped as frame mould 1.

In step c, when the mixture of cement, sand and water gets in the die cavity 11 via the top blanking of shaped as frame mould 1, be to push these mixtures downwards, with several hollow brick germules 5 of moulding with a patrix 4.During enforcement, in described step c, also can comprise a vibrating step, be after blanking gets in the die cavity 11, vibrates this shaped as frame mould 1 this mixture is tamped, closely knit with the structure of guaranteeing hollow brick germule 5.And when the lower surface of this patrix 4 is designed with abundant pattern, can be via downward extruding, directly the upper surface at horizontal hollow brick germule 5 forms abundant pattern surface.

In steps d, e, upwards mention when patrix 4, laterally extract die 3 out, and behind the shaped as frame mould 1 that moves up, shaped as frame mould 1 is separated with hollow brick germule 5, and, then can drive hollow brick germule 5 to shift out forward, with typing to be dried via the moving of conveyer belt; And after hollow brick germule 5 shifts out forward, repeating step a to e again, promptly plastic another group hollow brick germule 5.Wherein, be horizontal state via the hollow brick germule 5 of above-mentioned manufacture process institute moulding, and, can let each horizontal hollow brick germule 5 height after typing identical because the die cavity 11 of shaped as frame mould 1 is a fixed shape.

As shown in Figure 3; Hollow brick 6 via the moulding of above-mentioned steps institute is different with hollow brick 6 directions of brick cavity wall 7 shown in Figure 4; That is the through hole 61 of the hollow brick 6 during according to the moulding of method of the present invention institute is for being horizontally through hollow brick 6, and when being built into brick cavity wall 7; Then be that original horizontal hollow brick 6 is rotated 90 degree, the through hole 61 that makes hollow brick 6 is directly to passing this hollow brick 6.

See also Fig. 5; It is another embodiment of the set hollow brick of the present invention, and it carries out a precoat blanking step again by after above-mentioned steps c extrusion modling hollow brick germule 5; Promptly after these horizontal hollow brick germule 5 moulding; Next aspect material again on the surface of one of which side makes the lining infiltration or is incorporated on the side of hollow brick germule 5, and then forms a precoat 81.During enforcement, this precoat 81 is coated hollow brick germule 5 sides for utilizing waterproofing agent, makes waterproofing agent infiltrate through hollow brick germule 5 sides and mixes formed watertight composition with cement and sand; This precoat 81 also can be the design layer that utilizes other colorants or ornament materials to process; So as to when utilizing above-mentioned hollow brick 8 to be built into brick cavity wall; Form waterproof effect and make it more firm firm in the side of brick cavity wall, or form abundant pattern in the brick cavity wall side.

Therefore, the present invention has following advantage:

1, can be made into hollow brick according to the present invention, therefore, when the lay brick cavity wall, promptly need not to adjust via the technical staff again the height of each hollow brick, and can accelerate speed of application, and reduce construction cost with consistent height.

2, be at the one-shot forming of the side of hollow brick abundant pattern, color or waterproof fabrics layer according to the present invention, therefore, not only can let the more variation of surface of hollow brick, improving value, and can effectively save the time and the expense of secondary operations.

In sum; According to the content that preceding text disclosed; The present invention really can reach the intended purposes of invention, provides a kind of and can produce the hollow brick with consistent height, to reduce the brick wall construction cost; And can have the value of utilizing on the industry in the method for making of the hollow brick of the moulding of the side of hollow brick abundant pattern, color or waterproof fabrics layer.

Claims

1. the method for making of a hollow brick is characterized in that, comprises the following steps:

A., a shaped as frame mould that is provided with die cavity is provided, and with the shaped as frame stent putting on platform;

B. at least one die is horizontally through the die cavity of this shaped as frame mould;

C. blanking gets in the die cavity, and pushes downwards with moulding hollow brick germule with patrix;

D. mention patrix and extract die out; And

E. move the shaped as frame mould, the shaped as frame mould is separated with the hollow brick germule, and shift out the hollow brick germule, make dryness finalization.

2. the method for making of hollow brick according to claim 1 is characterized in that, this platform is the some of conveyer belt.

3. the method for making of hollow brick according to claim 1 is characterized in that, more comprises a vibrating step, and it is after blanking gets in the die cavity, vibrates this shaped as frame mould so that material tamps.

4. according to the method for making of claim 1,2 or 3 described hollow bricks, it is characterized in that this material is the mixture of cement, sand and water.

5. the method for making of hollow brick according to claim 4 is characterized in that, more comprises a precoat blanking step, and it is behind moulding hollow brick germule, and next aspect material again is so that lining permeates the upper surface in hollow brick.

6. the method for making of hollow brick according to claim 5 is characterized in that, this lining is a waterproofing agent.