CN102431847B - Vertical full-automatic steel bar rewinding machine - Google Patents
Vertical full-automatic steel bar rewinding machine Download PDFInfo
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- CN102431847B CN102431847B CN 201110267795 CN201110267795A CN102431847B CN 102431847 B CN102431847 B CN 102431847B CN 201110267795 CN201110267795 CN 201110267795 CN 201110267795 A CN201110267795 A CN 201110267795A CN 102431847 B CN102431847 B CN 102431847B
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Abstract
The invention discloses a vertical full-automatic steel bar rewinding machine, which comprises a frame, a working spool, a standby spool, a rotary driving mechanism and a rotary spool frame, wherein the bottom of the rotary spool frame is used for supporting a working tray and a standby tray; the upper side faces of the working tray and the standby tray are used for supporting the working spool and the standby spool respectively; the bottom of the rotary spool frame is provided with a rotary mechanism; a reciprocating motion driving mechanism below the working tray is used for driving a piston rod to support and lift the working tray and the working spool; a hole on the upper side face of the lifted working spool is hinged at one end of a rotary power shaft; the other end of the rotary power shaft is connected with the rotary driving mechanism; a rotating disc is arranged on the rotary power shaft; and the working spool rotates for winding steel bars under the shifting action of the rotating disc. The vertical full-automatic steel bar rewinding machine has the beneficial effects of capabilities of automatically winding the steel bars and automatically switching positions of the standby spool and the working spool so as to make coiling and rewinding of the steel bars automated fully, high working efficiency, safety and reliability.
Description
Technical field
What the present invention relates to is reinforcing bar admission machine in the reinforcing bar manufacturing line, particularly be vertical full-automatic reinforcing bar admission machine in the reinforcing bar manufacturing line.
Background technology
The structure of the reinforcing bar admission machine in the prior art reinforcing bar manufacturing line comprises: the I-beam wheel, I-beam wheel driver train, the reinforcing bar that twine reinforcing bar are crossed line mechanism, I-beam wheel stop gear.When on the I-beam wheel after having expired reinforcing bar, by manually cutting off reinforcing bar with scissors, and manually unload I-beam wheel, again the I-beam wheel of zero load is manually packed on the bracing frame, manually reinforcing bar is drawn in I-beam wheel again, and the crawl driver train, I-beam wheel is revolved at a slow speed turn around and carry out take-up afterwards, whenever the I-beam wheel wire-wound completely once, above-mentioned working process repeats once.Above-mentioned prior art reinforcing bar admission machine degree of automation is low, and troublesome poeration not only expends man-hour, and there is very big potential safety hazard in operating personal.
Summary of the invention
Purpose of the present invention overcomes the deficiency of above-mentioned technology, a kind of reinforcing bar that twines automatically on the work I-beam wheel is provided, and automatically the standby I-beam wheel of zero load and the work I-beam wheel of fully loaded reinforcing bar can be rotated the automatic reversing of position of realization, increase work efficiency and safe vertical full-automatic reinforcing bar admission machine.
The technical scheme that solves the problems of the technologies described above is: a kind of vertical full-automatic reinforcing bar admission machine, described vertical full-automatic reinforcing bar admission machine comprises: frame, work I-beam wheel and standby I-beam wheel, rotary drive mechanism, also comprise the rotation creel stand, the downside of both sides difference support works pallet and standby tray above the described rotation creel stand bottom, the upper side of trays and standby tray is hinged support works I-beam wheel and standby I-beam wheel respectively; Described rotation creel stand bottom is provided with by the be assigned a new job rotating mechanism of pallet and standby tray position of rotation; The frame that is positioned at the trays below is provided with and moves back and forth driver train, described move back and forth the driver train piston rod stretch into the rotation creel stand after, the downside of the hinged support works pallet in its end also holds up trays and the work I-beam wheel, be hinged on an end of rotary power axle by the hole of the work I-beam wheel upper side after holding up, the other end of rotary power axle connects rotary drive mechanism, at the rotary power axle rotating disk of stirring the rotation of work I-beam wheel is housed, the work I-beam wheel is stirred rotation winding reinforcing bar down at rotating disk.
Beneficial effect of the present invention is: the present invention overcomes the defective of prior art, realize twining automatically reinforcing bar, clamp reinforcing bar, scissors reinforcing bar automatically in the work I-beam wheel, and the work I-beam wheel of the standby I-beam wheel of zero load and fully loaded reinforcing bar can easily be rotated realize automatic reversing of position, realize that reinforcing bar coils the full-automation of take-up; High efficiency of the present invention, safe and reliable, cost is low, and is simple to operate.
Description of drawings
Fig. 1 is front view of the present invention, shows partial cutaway;
Fig. 2 is the birds-eye view of Fig. 1, shows partial cutaway;
Fig. 3 is the front view of rotation creel stand mode of operation;
Fig. 4 is the birds-eye view of Fig. 3;
Fig. 5 be among Fig. 1 B-B to view;
Fig. 6 is C-C cutaway view among Fig. 5;
Fig. 7 is A-A cutaway view among Fig. 6.
" sequence number explanation in the accompanying drawing "
1: driving gear; 2: clutch shaft bearing; 3: rotary drive mechanism; 4: bearing seat; 5: reinforcing bar; 6: the second bearings; 7: thumb wheel; 7a: roller; 7c: roller bearing pin; 8: rotating disk; 8a: rotating disk muscle; 9: reinforcing bar fixed shear mechanism; 10: rib; 10a: work I-beam wheel; 10b: standby I-beam wheel; 11: guide rail; 12: move back and forth driver train; 13: the rotation creel stand; 13a: lower shoe; 13b: upper plate; 13c: creel stand dividing plate; 14: the reinforcing bar thread depressing mechanism; 14a: tension disc; 14b: line ball handle; 14c: line ball hinge; 14d: line ball oil cylinder; 14e: line ball oil cylinder piston bar; 15: wire-arranging mechanism; 15a: winding displacement plate; 15b: winding displacement walking roller; 15c: guide roller: 16: cylinder body; 16a: piston rod; 17: center shaft; 17a: trays: 17b: standby tray; 18: the fixed shear seat; 19: motor; 20: the rotating disk oil cylinder; 21: the bar clamp locking oil cylinder; 22: the shear for cutting steel bar oil cylinder; 23: the reinforcing bar chuck; 24: scissors; 25: the winding displacement motor; 26: drive sprocket; 27: by movable sprocket; 28: frame; 29: chain; 31: the first bearing pins; 32: the second bearing pins; 33: the three bearing pins; 34: the rotary power axle.
The specific embodiment
Below in conjunction with accompanying drawing embodiments of the invention are described in further detail.
Fig. 1 is front view of the present invention, shows partial cutaway; Fig. 2 is the birds-eye view of Fig. 1, shows partial cutaway; Fig. 3 is the front view of rotation creel stand mode of operation; Fig. 4 is the birds-eye view of Fig. 3; Fig. 5 be among Fig. 1 B-B to view; Fig. 6 is C-C cutaway view among Fig. 5; Fig. 7 is A-A cutaway view among Fig. 6.
The invention provides a kind of vertical full-automatic reinforcing bar admission machine, described vertical full-automatic reinforcing bar admission machine comprises: frame 28, work I-beam wheel 10a and standby I-beam wheel 10b, rotary drive mechanism 3.
The present invention also comprises rotation creel stand 13, the downside of both sides difference support works pallet 17a and standby tray 17b above described rotation creel stand 13 bottoms, the upper side of trays 17a and standby tray 17b is hinged support works I-beam wheel 10a and standby I-beam wheel 10b respectively; Described rotation creel stand 13 bottoms are provided with by the be assigned a new job rotating mechanism of pallet 17a and standby tray 17b position of rotation; The frame 28 that is positioned at trays 17a below is provided with and moves back and forth driver train 12, described move back and forth driver train 12 piston rod 16a stretch into the rotation creel stand 13 after, the downside of its end hinged support works pallet 17a also holds up trays 17a and work I-beam wheel 10a, be hinged on an end of rotary power axle 34 by the hole of the work I-beam wheel 10a upper side after holding up, the other end of rotary power axle 34 connects rotary drive mechanism 3, at rotary power axle 34 rotating disk 8 of stirring work I-beam wheel 10a rotation is housed, work I-beam wheel 10a stirs rotation down at rotating disk 8 and twines reinforcing bar 5.
In particular, trays 17a is identical with standby tray 17b structure, 10a is identical with standby I-beam wheel 10b structure for the work I-beam wheel; Trays 17a and standby tray 17b have central through hole, center shaft 17 is fixedly arranged respectively in this central through hole, these center shaft 17 1 ends protrude trays 17a and standby tray 17b upper side, center shaft 17 protruding end headband taperings are convenient to insert work I-beam wheel 10a and standby I-beam wheel 10b centre hole internal clearance cooperates, the length of described center shaft 17 is less than the length of the central through hole of trays 17a and standby tray 17b, holds up trays 17a and standby tray 17b after making the piston rod 16a end that moves back and forth driver train 12 insert the central through hole of trays 17a and standby tray 17b downside; Described piston rod 16a is hinged in the cylinder body 16 that moves back and forth driver train 12, and piston rod 16a also rotates with rotary work pallet 17a and standby tray 17b when moving back and forth.The bearing seat 4 that described rotary power axle 34 middle parts are fixed on the frame 28 supports, and rotary power axle 34 1 end band band taperings are convenient to insert in trays 17a and the standby tray 17b upside face.Described rotary drive mechanism 3 is that motor or motor connect speed reduction gearing.
As shown in Figure 3, Figure 4, the rotating mechanism of described rotation creel stand 13 bottoms comprises: motor 19 mouths connect driving gear 1; Clutch shaft bearing 2 with the band internal tooth of driving gear 1 engagement, the overcoat of clutch shaft bearing 2 is fixed on the frame 28, the interior cover end face of clutch shaft bearing 2 band internal tooths is fixed on the downside of lower shoe 13a, two second the outer of bearing 6 that the endoporus of described lower shoe 13a both sides is separately fixed at structure same position symmetry put, the interior cover end face of two second bearings 6 is separately fixed at the downside of two upper plate 13b, the downside of the upper side difference support works pallet 17a of two upper plate 13b and the downside of standby tray 17b.
As Fig. 1, Fig. 2, Fig. 5, shown in Figure 6, described rotating disk 8 is provided with a plurality of thumb wheels 7, the uniform contour edge that is fixed on rotating disk 8 downsides in described a plurality of thumb wheel 7 tops, thumb wheel 7 lower hinge roller 7a, this roller 7a insert between the rib 10 of work I-beam wheel 10a upper side respectively and stir work I-beam wheel 10a with rotating disk 8 with changeing.In particular, thumb wheel 7 bottoms are U font groove, and roller bearing pin 7c runs through described U font groove and is fixed on thumb wheel 7 bottoms, and described roller 7a is hinged on the interior roller bearing pin 7c of described U font groove.
To shown in Figure 7, described rotating disk 8 is provided with reinforcing bar fixed shear mechanism 9 as Fig. 5, and described reinforcing bar fixed shear mechanism 9 comprises: fixed shear seat 18; Described fixed shear seat 18 is hinged on the rotating disk muscle 8a by the 3rd bearing pin 33, described rotating disk muscle 8a protrudes the upper top that is arranged on rotating disk 8: fixed shear seat 18 1 ends are by the piston rod end of second bearing pin, 32 hinged rotating disk oil cylinders 20, and described rotating disk oil cylinder 20 is hinged on the rotating disk muscle 8a by first bearing pin 31; Fixed shear seat 18 other end spacer bar fixing devices and shear for cutting steel bar device; Described reinforcing bar fixing device comprises bar clamp locking oil cylinder 21 and reinforcing bar chuck 23; Described shear for cutting steel bar device comprises shear for cutting steel bar oil cylinder 22 and scissors 24.
In particular, as shown in Figure 7, described bar clamp locking oil cylinder 21 and shear for cutting steel bar oil cylinder 22 all are fixed in the groove of fixed shear seat 18 other ends; Described reinforcing bar chuck 23 is upper grip and lower chucks separately, and wherein upper grip is fixed on the piston rod end of bar clamp locking oil cylinder 21, and lower chuck is fixed on the fixed shear seat 18, and the corresponding side with lower chuck of upper grip has sawtooth and is convenient to compress reinforcing bar 5; Described scissors 24 is last scissors and lower scissors separately, wherein go up the piston rod end that scissors is fixed on shear for cutting steel bar oil cylinder 22, lower scissors is fixed on the fixed shear seat 18, and the corresponding side with lower scissors of last scissors is cutting edge, is convenient to the reinforcing bar 5 of trays 17a after completely compressing cut off.
Fig. 1 is to shown in Figure 4, and described rotation creel stand 13 is provided with the reinforcing bar thread depressing mechanism 14 of two pairs of structure same position symmetries, and described reinforcing bar thread depressing mechanism 14 comprises: tension disc 14a, line ball handle 14b, line ball hinge 14c and line ball oil cylinder 14d; Described line ball hinge 14c is fixed on creel stand dividing plate 13c top; On the hinged line ball hinge of the line ball handle 14b one end 14c, the line ball handle 14b other end is tension disc 14a fixedly; The cylinder body of described line ball oil cylinder 14d is hinged on the creel stand dividing plate 13c, and line ball oil cylinder piston bar 14e is hinged on the line ball handle 14b near tension disc 14a; Described creel stand dividing plate 13c has on symmetrical rotation creel stand 13 bottoms that vertically are arranged at interval between trays 17a and the standby tray 17b of two block structure same positions.
In particular, two creel stand dividing plate 13c vertically are fixed on the middle lower shoe 13a middle part of two upper plate 13b at interval; Described line ball hinge 14c is fixed on two connecting panels between the creel stand dividing plate 13c; Two tension disc 14a in the two pairs of reinforcing bar thread depressing mechanisms 14 stretch into respectively and are pressed in work I-beam wheel 10a and standby I-beam wheel 10b in two creel stand dividing plate 13c respectively on full reinforcing bar; Two line ball oil cylinder 14d in the two pairs of reinforcing bar thread depressing mechanisms 14 are hinged on respectively on the creel stand dividing plate 13c with the hinged relative side of tension disc 14a of its line ball oil cylinder piston bar 14e.
Fig. 1, shown in Figure 2, the present invention comprise that also importing reinforcing bar 5 is wrapped in wire-arranging mechanism 15 on the work I-beam wheel 10a, and described wire-arranging mechanism 15 comprises: winding displacement plate 15a, be fixed on the guide rail 11 on the frame 28; Described winding displacement plate 15a one side is provided with the winding displacement walking roller 15b that slides along guide rail 11, and winding displacement plate 15a opposite side is hinged with the guide roller 15c that imports reinforcing bar 5 walkings and reinforcing bar is aligned; Described wire-arranging mechanism 15 both sides are fixed on the two ends of the chain 29 of chain drive.
In particular, chain 29 is sleeved on drive sprocket 26 and by on the movable sprocket 27, described drive sprocket 26 is fixed on the output shaft of winding displacement motor 25, and is described by movable sprocket 27 hinged being supported on the frame 28; Described winding displacement motor 25 is fixed on the frame 28.
Below working process of the present invention is described:
The I-beam wheel 10a that at first will work is in mode of operation shown in Figure 1, and the piston rod 16a that namely moves back and forth driver train 12 holds trays 17a and work I-beam wheel 10a, in the hole of an end insertion work I-beam wheel 10a upper side of rotary power axle 34; Manually reinforcing bar 5 is passed wire-arranging mechanism 15, reinforcing bar is drawn in the reinforcing bar fixing device in the reinforcing bar fixed shear mechanism 9, allow reinforcing bar chuck 23 clamp reinforcing bar, the propulsion source of connecting rotary drive mechanism 3 rotates rotary power axle 34 and rotating disk 8, work I-beam wheel 10a rotation under the stirring of rotating disk 8;
Reinforcing bar is starting point from reinforcing bar chuck 23, when reinforcing bar when the wheel hub of work I-beam wheel 10a twines half-turn, the piston rod of rotating disk oil cylinder 20 stretches out and drives the other end that fixed shear seat 18 is equipped with reinforcing bar chuck 23 and scissors 24 and lift, make things convenient for the winding of reinforcing bar on work I-beam wheel 10a wheel hub, reinforcing bar enters automatic winding state thereupon;
After the reinforcing bar on the work I-beam wheel 10a twines completely, the piston rod retraction that reinforcing bar chuck 23 unclamps back rotating disk oil cylinder 20 makes the reinforcing bar chuck 23 of fixed shear seat 18 other ends and scissors 24 reset to state shown in Figure 6, when this moment, wire-arranging mechanism 15 moved to reinforcing bar chuck 23 equal height, wire-arranging mechanism 15 stops mobile, make reinforcing bar enter clamping and the shear zone of reinforcing bar chuck 23 and scissors 24 shown in Figure 2, rotary drive mechanism 3 stops the rotation, move back and forth driver train 12 piston rod 16a retraction, trays 17a drives work I-beam wheel 10a and drops on the rotation creel stand 13, the tension disc 14a of reinforcing bar thread depressing mechanism 14 is on the zone that is pressed in the last winding of reinforcing bar on the work I-beam wheel 10a under the effect of line ball oil cylinder 14d at this moment, compress reinforcing bar by reinforcing bar chuck 23 again, scissors 24 cuts off reinforcing bar; Motor 19 starts rotation, drive driving gear 1 and drive clutch shaft bearing 2 rotations, 13 rotations of rotation creel stand, drive work I-beam wheel 10a and standby I-beam wheel 10b reversing of position by trays 17a and standby tray 17b, standby I-beam wheel 10b change over to rotary power axle 34 under stop, moving back and forth driver train 12 piston rod 16a stretches out insertion and holds up standby tray 17b and standby I-beam wheel 10b, make it enter the control position of work I-beam wheel 10a shown in Figure 1, rotary drive mechanism 3 rotations are rotated rotary power axle 34 and rotating disk 8, reinforcing bar is starting point from reinforcing bar chuck 23 again, repeat above-mentioned automatic winding work, enter the full automaticity take-state.
Claims (6)
1. vertical full-automatic reinforcing bar admission machine, described vertical full-automatic reinforcing bar admission machine comprises: frame (28), work I-beam wheel (10a) and standby I-beam wheel (10b), rotary drive mechanism (3), it is characterized in that, also comprise rotation creel stand (13), the downside of both sides difference support works pallet (17a) and standby tray (17b) above described rotation creel stand (13) bottom, the upper side of trays (17a) and standby tray (17b) is hinged support works I-beam wheel (10a) and standby I-beam wheel (10b) respectively; Described rotation creel stand (13) bottom is provided with by the be assigned a new job rotating mechanism of pallet (17a) and standby tray (17b) position of rotation; The frame (28) that is positioned at trays (17a) below is provided with and moves back and forth driver train (12), described moving back and forth after driver train (12) piston rod (16a) stretches into rotation creel stand (13), the downside of the hinged support works pallet in its end (17a) also holds up trays (17a) and work I-beam wheel (10a), be hinged on an end of rotary power axle (34) by the hole of work I-beam wheel (10a) upper side after holding up, the other end of rotary power axle (34) connects rotary drive mechanism (3), at rotary power axle (34) rotating disk (8) of stirring work I-beam wheel (10a) rotation is housed, work I-beam wheel (10a) is stirred rotation winding reinforcing bar (5) down at rotating disk (8).
2. according to the vertical full-automatic reinforcing bar admission machine described in the claim 1, it is characterized in that, described rotation creel stand (13) has two upper plates (13b) and a lower shoe (13a), lower shoe (13a) is in the centre of two upper plates (13b), and the rotating mechanism of rotation creel stand (13) bottom comprises: motor (19) mouth connects driving gear (1); Clutch shaft bearing (2) with the band internal tooth of driving gear (1) engagement, the overcoat of clutch shaft bearing (2) is fixed on the frame (28), the interior cover end face of clutch shaft bearing (2) band internal tooth is fixed on the downside of lower shoe (13a), the endoporus of described lower shoe (13a) both sides is separately fixed at outer the putting of two second bearings (6) of structure same position symmetry, the interior cover end face of two second bearings (6) is separately fixed at the downside of two upper plates (13b), the downside of the upper side difference support works pallet (17a) of two upper plates (13b) and the downside of standby tray (17b).
3. according to the vertical full-automatic reinforcing bar admission machine described in the claim 1, it is characterized in that, described rotating disk (8) is provided with a plurality of thumb wheels (7), the uniform contour edge that is fixed on rotating disk (8) downside in described a plurality of thumb wheel (7) top, thumb wheel (7) lower hinge roller (7a), this roller (7a) insert between the rib (10) of work I-beam wheel (10a) upper side respectively and stir work I-beam wheel (10a) with rotating disk (8) with changeing.
4. according to the vertical full-automatic reinforcing bar admission machine described in the claim 1, it is characterized in that described rotating disk (8) is provided with reinforcing bar fixed shear mechanism (9), described reinforcing bar fixed shear mechanism (9) comprising: fixed shear seat (18); Described fixed shear seat (18) is hinged on the upper top of rotating disk (8), the piston rod end of the hinged rotating disk oil cylinders of fixed shear seat (18) one ends (20), fixed shear seat (18) other end spacer bar fixing device and shear for cutting steel bar device; Described reinforcing bar fixing device comprises bar clamp locking oil cylinder (21) and reinforcing bar chuck (23); Described shear for cutting steel bar device comprises shear for cutting steel bar oil cylinder (22) and scissors (24).
5. according to the vertical full-automatic reinforcing bar admission machine described in the claim 1, it is characterized in that, rotation creel stand (13) bottom between described trays (17a) and the standby tray (17b) is provided with the creel stand dividing plate (13c) that two block structure same positions symmetry vertically arranges at interval, rotate the reinforcing bar thread depressing mechanism (14) that creel stand (13) is respectively arranged with structure same position symmetry at every, described reinforcing bar thread depressing mechanism (14) comprising: tension disc (14a), line ball handle (14b), line ball hinge (14c) and line ball oil cylinder (14d); Described line ball hinge (14c) is fixed on creel stand dividing plate (13c) top; On the hinged line ball hinge of line ball handle (14b) end (14c), line ball handle (14b) other end is tension disc (14a) fixedly; The cylinder body of described line ball oil cylinder (14d) is hinged on the creel stand dividing plate (13c), and line ball oil cylinder piston bar (14e) is hinged on the line ball handle (14b) near tension disc (14a).
6. according to the vertical full-automatic reinforcing bar admission machine described in the claim 1, it is characterized in that, comprise that also importing reinforcing bar (5) is wrapped in wire-arranging mechanism (15) on the work I-beam wheel (10a), described wire-arranging mechanism (15) comprising: winding displacement plate (15a), be fixed on the guide rail (11) on the frame (28); Described winding displacement plate (15a) side is provided with the winding displacement walking roller (15b) that slides along guide rail (11), and winding displacement plate (15a) opposite side is hinged with the guide roller (15c) that imports reinforcing bar (5) walking and reinforcing bar is aligned; Described wire-arranging mechanism (15) both sides are fixed on the two ends of the chain (29) of chain drive.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110267795 CN102431847B (en) | 2011-09-09 | 2011-09-09 | Vertical full-automatic steel bar rewinding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110267795 CN102431847B (en) | 2011-09-09 | 2011-09-09 | Vertical full-automatic steel bar rewinding machine |
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| Publication Number | Publication Date |
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| CN102431847A CN102431847A (en) | 2012-05-02 |
| CN102431847B true CN102431847B (en) | 2013-07-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201110267795 Active CN102431847B (en) | 2011-09-09 | 2011-09-09 | Vertical full-automatic steel bar rewinding machine |
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|---|---|
| CN102431847A (en) | 2012-05-02 |
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