CN102513402A - High-speed vertical and continuous wire-rewinding machine - Google Patents

High-speed vertical and continuous wire-rewinding machine Download PDF

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Publication number
CN102513402A
CN102513402A CN2011103855544A CN201110385554A CN102513402A CN 102513402 A CN102513402 A CN 102513402A CN 2011103855544 A CN2011103855544 A CN 2011103855544A CN 201110385554 A CN201110385554 A CN 201110385554A CN 102513402 A CN102513402 A CN 102513402A
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China
Prior art keywords
wheel
supporting plate
platform
main shaft
clamping
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CN2011103855544A
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Chinese (zh)
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张谷旭
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张谷旭
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Priority to CN2011103855544A priority Critical patent/CN102513402A/en
Publication of CN102513402A publication Critical patent/CN102513402A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention discloses a high-speed vertical and continuous wire-rewinding machine, which mainly comprises a machine body, a main shaft mechanism, a rotary wire rewinding platform mechanism, spools, a supporting mechanism, a wiring mechanism and a clamping and cutting device. The main shaft mechanism fixed on the upper part of the machine body is a main transmission mechanism of the device, and the main shaft is driven by a variable frequency motor to rotate. The rotary wire rewinding platform mechanism is installed on the machine body by a rotary support and is driven by the variable frequency motor to rotate so as to change the positions of the spools. When at work, the supporting mechanism installed on the lower part of the machine body supports one spool to deviate from a rotary platform so as to be combined with the main shaft, and the spools and the supporting mechanism rotate with the main shaft. The wiring mechanism installed on the side face of the machine body is used for controlling the wiring uniformity. If the wires are fully distributed on the spools, the clamping and cutting device installed on the lower end of the main shaft clamps and cuts the wires to finish the wire rewinding work. The high-speed vertical and continuous wire-rewinding machine disclosed by the invention has the advantages that the vertical wire rewinding manner guarantees the high-speed and stable rotation of the spools so as to guarantee firm and regular wire rewinding, and that double spools are utilized to quickly change the spools so as to improve the production efficiency.

Description

The continuous admission machine of high-speed vertical
Technical field
The continuous admission machine of high-speed vertical of the present invention is applicable to processing of dish round bar and similar high-speed rod processing industry, belongs to mechanical manufacturing field.。
Background technology
State's inner disc round bar processing does not at present also have the continuous admission machine of high-speed vertical.What generally use is horizontal admission machine.There is following shortcoming in horizontal admission machine:
Because the horizontal rotation of I-beam wheel, can not guarantee the rotation of I-beam wheel high-speed smooth, there is hidden danger in operator's personal safety.
1 I-beam wheel of adapted on the existing horizontal admission machine so it is slow to change wheel speed, influences production efficiency, and labor strength is big.
Existing horizontal admission machine wiring mechanism can not be controlled the expanding force of wire rod, so twine inhomogeneous.
Existing horizontal admission machine to the lead-in wire of I-beam wheel, unload line and trimming, all is manually-operateds.Automaticity is low, and operator's safety does not ensure.
Summary of the invention
The objective of the invention is to, overcome the weak point of prior art, improve take-up efficient, reduce labor intensity, the winding disc circle evenly is convenient to inter process and is connected.
Be furnished with duplexing character wheel on the turntable of the present invention, guaranteed to unload continuously rapidly line.
Wiring mechanism of the present invention can be controlled the tensile force of wire rod, can make wire rod be covered with wheel body uniformly through wiring mechanism, and take-up is effective.
The continuous admission machine of high-speed vertical of the present invention is characterized in that main shaft runs through through rolling bearing with fuselage and is connected, and the main shaft upper end is respectively charged into belt pulley and hydraulic rotary joint, is fixed on the rotation of fuselage one side frequency control motor driving main shaft.Also be connected with the two actuating arm mechanism that drives I-beam wheel in the main shaft lower end.Actuating arm mechanism is provided with the mechanical elasticity pusher dog, clamping, clipping apparatus and I-beam wheel positioner.Main shaft is a hollow shaft, and it is the clamping of main shaft lower end that inside has four oil circuits respectively, the clipping apparatus fuel feeding.This clamping, cut off and be connected in the actuating arm mechanism.Clamping, clipping apparatus comprise clipper, clamp and cut off the clipper oscillating oil cylinder on oil cylinder and the actuating arm.The supported axle of clipper is fixed on the other end of actuating arm mechanism, can swing up and down around back shaft.Clipper can be realized the lead-in wire of I-beam wheel and cutting off behind full line.
This machine take-up process at first rotates to the operating position with I-beam wheel through revolution take-up platform mechanism, and the hydraulic pressure of bottom holds up mechanism and breaks away from the I-beam wheel picking-up with revolution take-up platform mechanism; And combine to put in place with mechanical elasticity pusher dog device, the locating piece of main shaft lower end; The clamping of hydraulic control, clipping apparatus are accomplished lead-in wire to I-beam wheel, and motor begins to start take-up; Behind full line, stop, the hydraulic clamp of mainshaft mechanism lower end, clipping apparatus step up, cut off wire rod.The hydraulic pressure of bottom holds up mechanism and is put into I-beam wheel in the turntable mechanism, and breaks away from machine pawl, the locating piece of main shaft lower end.The duplex character wheel rotates with panoramic table mechanism, accomplishes an operation cycle.
Beneficial effect of the present invention is: vertical take-up can guarantee the rotation of I-beam wheel high-speed smooth, has ensured operator's safety.Adapted duplex character wheel can be realized the heavy take-up pulley of changing fast of deep bid, has improved production efficiency, has alleviated labour intensity.The lead-in wire of I-beam wheel and to cut off be automatic completion fully, automaticity is high.The take-up reel circle is tight, and size is unified, is convenient to the linking of inter process.
Description of drawings
Accompanying drawing 1 is a general structure sketch map of the present invention.
Accompanying drawing 2 is a mainshaft mechanism structural representation of the present invention.
Accompanying drawing 3 is a revolution take-up platform mechanism structure sketch map of the present invention.
Accompanying drawing 4 is a picking-up mechanism structure sketch map of the present invention.
Accompanying drawing 5 is a wiring mechanism structural representation of the present invention.
In the accompanying drawing: 1. fuselage; 2. mainshaft mechanism; 3. frequency-conversion and speed-regulation motor; 4. turn round take-up platform mechanism; 5. I-beam wheel; 6. hold up mechanism; 7. wiring mechanism; 8. clamp, clipping apparatus; 9. main shaft; 10 belt pulleys; 11. hydraulic rotary joint; 12. belt; 13. two actuating arm mechanism; 14. mechanical elasticity pusher dog; 15. I-beam wheel positioner; 16. clipper; Shear oil cylinder 17. clamp; 18. clipper oscillating oil cylinder; 19. clipper back shaft; 20. turntable body; 21. pivoting support; 22. I-beam wheel location-plate; The 22a pallet; 23. clamping limb; 24. clamping limb back shaft; 25,30. cylinders; 26. buncher; 27. gearbox; 28. gear; 29,31. supporting seats; 32. lever limited block; 33. locating piece; 34. supporting plate; 35. supporting plate oil cylinder; 36. rotating shaft; 37. supporting plate support bar; 38. fairlead; 39. positioning sleeve; 40. wiring coaster; 41. guide rail; 42. rail brackets; 43. double-stranded wheel; 44. chain; 45. gearbox; 46. frequency control motor; 47. directive wheel.
 
The specific embodiment
The embodiment of the invention is as shown in Figure 1, and the continuous admission machine of said high-speed vertical mainly comprises: fuselage (1), mainshaft mechanism (2), frequency-conversion and speed-regulation motor (3), revolution take-up platform mechanism (4), I-beam wheel (5), picking-up mechanism (6), wiring mechanism (7) and clamping, clipping apparatus (8).Mainshaft mechanism (2) runs through fuselage through rolling bearing, and rotates at a high speed through the belt drives mainshaft mechanism with the frequency-conversion and speed-regulation motor (3) that is fixed on fuselage (1) side.Waist is connected through pivoting support with revolution take-up platform mechanism (4); Revolution take-up platform mechanism rotates through following variable-frequency motor (26), gearbox (27) and gear (28) driving rotational take-up platform mechanism, is placed with two I-beam wheel (5) above the revolution take-up platform mechanism.Underbelly is equipped with and holds up mechanism (6).When revolution take-up platform mechanism goes to the operating position; Hold up the I-beam wheel that mechanism holds up revolution take-up platform mechanism one end; I-beam wheel breaks away from revolution take-up platform mechanism, engages with mainshaft mechanism on the I-beam wheel, and mainshaft mechanism drives I-beam wheel and holds up mechanism's one superhigh speed rotation completion take-up work.Wiring mechanism (7) is equipped with in the fuselage side, and this mechanism can control the stretching force of wire rod, can make wire rod be covered with wheel body uniformly through complex calculations.When wire rod was covered with I-beam wheel, the clamping of mainshaft mechanism lower end, clipping apparatus (8) clamped, cut off wire rod.Wherein:
Said mainshaft mechanism is as shown in Figure 2, and main shaft (9) runs through fuselage through rolling bearing, and the main shaft upper end is respectively charged into belt pulley (10) and hydraulic rotary joint (11), is fixed on fuselage one side frequency control motor through the rotation of belt (12) driving main shaft.Also be connected with the two actuating arm mechanisms (13) that drive I-beam wheel in the main shaft lower end.Actuating arm mechanism is provided with mechanical elasticity pusher dog (14), clamps clipping apparatus and I-beam wheel positioner (15).Main shaft is a hollow shaft, and it is the clamping of main shaft lower end that inside has four oil circuits respectively, the clipping apparatus fuel feeding.This clamping, cut off and be connected in the actuating arm mechanism.Clamping, clipping apparatus comprise clipper (16), clamp and cut off the clipper oscillating oil cylinder (18) on oil cylinder (17) and the actuating arm.The supported axle of clipper (19) is fixed on the other end of actuating arm mechanism, can swing up and down around back shaft.The clamping of clipper, cut off and have two oil cylinders to accomplish clamping, cut off action respectively.
Said revolution take-up platform mechanism is as shown in Figure 3, and turntable body (20) is connected through pivoting support (21) with fuselage, and the turntable body drives through following variable-frequency motor (26), gearbox (27), gear (28) and does to horizontally rotate.Two ends are placed with I-beam wheel location supporting plate (22) and I-beam wheel location tray (22a) above the turntable body.Two clamping limbs (23) are installed at turntable body middle part; One end of clamping limb is hinged on the turntable body by back shaft (24); The middle part be hinged on the turntable body on cylinder (25) be connected; The flexible clamping limb that drives of cylinder (25) is around back shaft (24) swing, can promote I-beam wheel and put in place and clamp the end of a thread.Be provided with stopping means below the turntable body, comprise: supporting seat (29), cylinder (30), supporting seat (31) and lever limited block (32).Supporting seat (29), (31) all are fixed on the fuselage, and cylinder (30) one ends and supporting seat (29) are hinged, and the other end and lever limited block (32) are hinged; Limited block (32) is hinged on the supporting seat (31), and the flexible drive limited block (32) of cylinder (30) swings up and down around its gyroaxis, when an end of limited block (32) inserts locating piece (33), just will turn round the locking of take-up platform mechanism.
Said picking-up mechanism is as shown in Figure 4, is fixed with the positioning sleeve (39) of turntable location above the supporting plate (34).Supporting plate is connected with two supporting plate oil cylinders (35) piston rod end, and supporting plate is fixedly connected with supporting plate support bar (37), and rotating shaft (36) is installed in the supporting plate support bar through rolling bearing, and the supporting plate support bar can slide in fairlead (38).When the supporting plate oil cylinder stretches out supporting plate and supporting plate support bar are ejected together, fairlead is fixed on the fuselage.
Said wiring mechanism is as shown in Figure 5, and frequency control motor (46) drives wiring coaster (40) through gearbox (45) drive sprocket (43) through chain (44) and on guide rail (41), does vertical moving.The supratrochlear directive wheel (47) that connects up rotates along wire rod together.According to the size of directive wheel (47) radial load, adjust the expanding force of wire rod automatically.
Take-up process of the present invention: earlier I-beam wheel is rotated to the operating position through revolution take-up platform mechanism; The hydraulic pressure of lower end holds up mechanism I-beam wheel is held up; Break away from revolution take-up platform mechanism simultaneously; The mechanical elasticity pusher dog of mainshaft mechanism lower end inserts in the locating slot of I-beam wheel, is combined as a whole with mainshaft mechanism, and mainshaft mechanism drives I-beam wheel and holds up mechanism's one superhigh speed rotation accomplishes take-up work.The clamping of HYDRAULIC CONTROL SYSTEM, clipping apparatus are accomplished lead-in wire work to I-beam wheel, and electric motor starting begins take-up, behind full line, stop automatically, and the hydraulic clamp of main shaft lower end, clipping apparatus step up, cut off wire rod.The hydraulic pressure of I-beam wheel lower end holds up mechanism's decline and is put into I-beam wheel in the turntable mechanism, breaks away from main shaft simultaneously.Turntable mechanism rotates to the operating position with another I-beam wheel, accomplishes an operation cycle.

Claims (27)

1. the present invention discloses the continuous admission machine of a kind of high-speed vertical, and the continuous admission machine of said high-speed vertical comprises: fuselage (1), mainshaft mechanism (2), frequency-conversion and speed-regulation motor (3), revolution take-up platform mechanism (4), I-beam wheel (5), picking-up mechanism (6), wiring mechanism (7) and clamping, clipping apparatus (8).
2. mainshaft mechanism (2) runs through fuselage through rolling bearing, and rotates at a high speed through the belt drives mainshaft mechanism in the frequency-conversion and speed-regulation motor that is fixed on the fuselage side (3).
3. waist is connected through pivoting support with revolution take-up platform mechanism (4), and revolution take-up platform mechanism rotates through following variable-frequency motor, gearbox and gear drive revolution take-up platform mechanism, is placed with two I-beam wheel (5) above the revolution take-up platform mechanism.
4. underbelly is equipped with and holds up mechanism (6).
5. when revolution take-up platform mechanism goes to the operating position; Hold up the I-beam wheel that mechanism holds up revolution take-up platform mechanism one end; I-beam wheel breaks away from revolution take-up platform mechanism, engages with mainshaft mechanism on the I-beam wheel, and mainshaft mechanism drives I-beam wheel and holds up mechanism's one superhigh speed rotation completion take-up work.
6. wiring mechanism (7) is equipped with in the fuselage side, and this mechanism can control the stretching force of wire rod, can make wire rod be covered with wheel body uniformly through computing.
7. when wire rod was covered with I-beam wheel, the clamping of mainshaft mechanism lower end, clipping apparatus (8) clamped, cut off wire rod.
8. according to the continuous admission machine of high-speed vertical described in the claim 1; It is characterized in that; Main shaft (9) runs through fuselage through rolling bearing; The main shaft upper end is respectively charged into belt pulley (10) and hydraulic rotary joint (11), is fixed on fuselage one side frequency control motor through the rotation of belt (12) driving main shaft.
9. also be connected with the two actuating arm mechanisms (13) that drive I-beam wheel in the main shaft lower end.
10. actuating arm mechanism is provided with mechanical elasticity pusher dog (14), clamping, clipping apparatus and I-beam wheel positioner (15).
11. main shaft is a hollow shaft, it is the clamping of main shaft lower end, clipping apparatus fuel feeding that inside has four oil circuits respectively.
12. this clamping, clipping apparatus are connected in the actuating arm mechanism.
13. clamping, clipping apparatus comprise clipper (16), clamp and cut off the clipper oscillating oil cylinder (18) on oil cylinder (17) and the actuating arm.
14. the supported axle of clipper (19) is fixed on the other end of actuating arm mechanism, can swing up and down around back shaft.
15. according to the continuous admission machine of high-speed vertical described in the claim 1; It is characterized in that; Turntable body (20) is connected through pivoting support (21) with fuselage (1), and the turntable body drives through following variable-frequency motor (26), gearbox (27) and gear (28) and does to horizontally rotate.
16. two ends are placed with I-beam wheel location supporting plate (22) and I-beam wheel location tray (22a) above the turntable body.
17. two clamping limbs (23) are installed at turntable body middle part; One end of clamping limb is hinged on the turntable body by back shaft (24); The middle part be hinged on the turntable body on cylinder (25) be connected; The flexible clamping limb that drives of cylinder (25) is around back shaft (24) swing, can promote I-beam wheel and put in place and clamp the end of a thread.
18. be provided with stopping means below the turntable body, comprise: supporting seat (29), cylinder (30), supporting seat (31) and lever limited block (32).
19. supporting seat (29), (31) all are fixed on the fuselage, cylinder (30) one ends and supporting seat (29) are hinged, and the other end and lever limited block (32) are hinged; Limited block (32) is hinged on the supporting seat (31), and the flexible drive limited block (32) of cylinder (30) swings up and down around its gyroaxis, when an end of limited block (32) inserts locating piece (33), just will turn round the locking of take-up platform mechanism.
20., it is characterized in that supporting plate (34), two supporting plate oil cylinders (35), rotating shaft (36), supporting plate support bar (37) and fairlead (38) according to the continuous admission machine of high-speed vertical described in the claim 1.
21. be fixed with the positioning sleeve (39) of turntable location above the supporting plate.
22. supporting plate is connected with two supporting plate oil cylinders (35) piston rod end, supporting plate is fixedly connected with the supporting plate support bar, and rotating shaft is installed in the supporting plate support bar through rolling bearing, and the supporting plate support bar can slide in fairlead.
23. when the supporting plate oil cylinder stretches out supporting plate and supporting plate support bar are ejected together, fairlead is fixed on the fuselage.
24., it is characterized in that wiring coaster (40), guide rail (41), rail brackets (42), double-stranded wheel (43), chain (44), gearbox (45) and frequency control motor (46) according to the continuous admission machine of high-speed vertical described in the claim 1.
25. the frequency control motor drive sprocket drives the wiring coaster through chain and on guide rail, does vertical moving.
Supratrochlear directive wheel (47) rotates along wire rod together 26. connect up.
27., adjust the expanding force of wire rod automatically according to the size of directive wheel (47) radial load.
CN2011103855544A 2011-11-29 2011-11-29 High-speed vertical and continuous wire-rewinding machine Pending CN102513402A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102974636A (en) * 2012-11-22 2013-03-20 宁波长振铜业有限公司 Copper wire automatic production line
CN102974641A (en) * 2012-11-22 2013-03-20 宁波长振铜业有限公司 Copper wire receiving and collecting automatic production line
CN103193173A (en) * 2013-04-23 2013-07-10 江苏蛟龙重工集团有限公司 Automatic disc-demounting rope-rolling device
CN103274265A (en) * 2013-05-24 2013-09-04 江阴市华方机电科技有限公司 Automatic plate changing device of spool wire-rewinding machine
CN103846307A (en) * 2014-03-26 2014-06-11 贵州建新南海科技股份有限公司 Automatic wire feeding mechanism of bobbin
CN104368625A (en) * 2014-11-17 2015-02-25 无锡市得力手机械有限公司 Take-up device
CN104384235A (en) * 2014-11-18 2015-03-04 无锡市得力手机械有限公司 Wire-rewinding machine
CN104464953A (en) * 2014-11-20 2015-03-25 芜湖长润特种铜线有限公司 Vertical type adjustable take-up reel
CN108166291A (en) * 2017-12-18 2018-06-15 贵州钢绳股份有限公司 A kind of spool take-up automatic impaction method and its device
CN108202113A (en) * 2016-12-17 2018-06-26 深圳市安托山特种机电有限公司 A kind of loop wire winder
CN108393364A (en) * 2018-02-28 2018-08-14 贵州钢绳股份有限公司 I-beam wheel goes up wheel and identical tension unwrapping wire and fracture of wire automatic stop process and its device automatically
CN110270606A (en) * 2019-06-26 2019-09-24 安徽宏润工业设备安装有限公司 A kind of metal wire rod processing equipment

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JPS63180321A (en) * 1987-01-21 1988-07-25 Nkk Corp Device for grinding unit roll of down coiler mandrel
CN2035283U (en) * 1988-09-07 1989-04-05 任朝理 Side-vertical automatic wire-discharging device for wiredrawing machine
CN2157838Y (en) * 1993-06-30 1994-03-02 西安拉拔设备辅机厂 Wire-winding up machine
CN1173404A (en) * 1996-06-14 1998-02-18 克瓦尔内金属克莱西姆公司 Turntable coiler
CN102431847A (en) * 2011-09-09 2012-05-02 建科机械(天津)股份有限公司 Vertical full-automatic steel bar rewinding machine

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Publication number Priority date Publication date Assignee Title
JPS63180321A (en) * 1987-01-21 1988-07-25 Nkk Corp Device for grinding unit roll of down coiler mandrel
CN2035283U (en) * 1988-09-07 1989-04-05 任朝理 Side-vertical automatic wire-discharging device for wiredrawing machine
CN2157838Y (en) * 1993-06-30 1994-03-02 西安拉拔设备辅机厂 Wire-winding up machine
CN1173404A (en) * 1996-06-14 1998-02-18 克瓦尔内金属克莱西姆公司 Turntable coiler
CN102431847A (en) * 2011-09-09 2012-05-02 建科机械(天津)股份有限公司 Vertical full-automatic steel bar rewinding machine

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102974636B (en) * 2012-11-22 2015-02-25 宁波长振铜业有限公司 Copper wire automatic production line
CN102974641A (en) * 2012-11-22 2013-03-20 宁波长振铜业有限公司 Copper wire receiving and collecting automatic production line
CN102974636A (en) * 2012-11-22 2013-03-20 宁波长振铜业有限公司 Copper wire automatic production line
CN103193173A (en) * 2013-04-23 2013-07-10 江苏蛟龙重工集团有限公司 Automatic disc-demounting rope-rolling device
CN103274265A (en) * 2013-05-24 2013-09-04 江阴市华方机电科技有限公司 Automatic plate changing device of spool wire-rewinding machine
CN103274265B (en) * 2013-05-24 2015-11-18 江阴市华方机电科技有限公司 The automatic Nisc changing device of spool take-up
CN103846307A (en) * 2014-03-26 2014-06-11 贵州建新南海科技股份有限公司 Automatic wire feeding mechanism of bobbin
CN104368625A (en) * 2014-11-17 2015-02-25 无锡市得力手机械有限公司 Take-up device
CN104384235A (en) * 2014-11-18 2015-03-04 无锡市得力手机械有限公司 Wire-rewinding machine
CN104464953A (en) * 2014-11-20 2015-03-25 芜湖长润特种铜线有限公司 Vertical type adjustable take-up reel
CN108202113A (en) * 2016-12-17 2018-06-26 深圳市安托山特种机电有限公司 A kind of loop wire winder
CN108166291A (en) * 2017-12-18 2018-06-15 贵州钢绳股份有限公司 A kind of spool take-up automatic impaction method and its device
CN108393364A (en) * 2018-02-28 2018-08-14 贵州钢绳股份有限公司 I-beam wheel goes up wheel and identical tension unwrapping wire and fracture of wire automatic stop process and its device automatically
CN110270606A (en) * 2019-06-26 2019-09-24 安徽宏润工业设备安装有限公司 A kind of metal wire rod processing equipment
CN110270606B (en) * 2019-06-26 2020-07-14 宿州市徽腾知识产权咨询有限公司 Metal wire processing equipment

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