CN102407563A - Double-bar horizontal-hole small-sized concrete hollow block forming machine - Google Patents

Double-bar horizontal-hole small-sized concrete hollow block forming machine Download PDF

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Publication number
CN102407563A
CN102407563A CN2010102892626A CN201010289262A CN102407563A CN 102407563 A CN102407563 A CN 102407563A CN 2010102892626 A CN2010102892626 A CN 2010102892626A CN 201010289262 A CN201010289262 A CN 201010289262A CN 102407563 A CN102407563 A CN 102407563A
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China
Prior art keywords
mould
hole
double
building block
blocks
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Pending
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CN2010102892626A
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Chinese (zh)
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程龙生
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WUHAN DEXINXING BUILDING MATERIALS CO LTD
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WUHAN DEXINXING BUILDING MATERIALS CO LTD
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Priority to CN2010102892626A priority Critical patent/CN102407563A/en
Publication of CN102407563A publication Critical patent/CN102407563A/en
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Abstract

The invention discloses a double-bar horizontal-hole small-sized concrete hollow block forming machine. The forming machine comprises a base, a main motor, a speed changing box, a vibration system, a forming cavity, a hopper and an electric control system and is characterized in that an intermediate mould and two pairs of side moulds are arranged in the base; complete sets of multi-layer screw stirring cutters are respectively arranged between the intermediate mould and the two pairs of side moulds and are respectively connected with multiple layers of output rotation shafts of the speed changing box; hole drawing pipes behind the screw stirring cutters are respectively hung in the air; and a discharge hole of the hopper is arranged above a feeding segment of the complete sets of multi-layer screw stirring cutters between the intermediate mould and the two pairs of side moulds. The forming machine has the advantages that: 1, two-bar or even three-bar block products can be simultaneously produced; 2, the width and the height of the blocks can be changed; 3, the number of holes and the number of hole rows in the section of the blocks can be changed; 4, both of blocks with holes and solid blocks can be produced; and 5, the edges of the blocks can be planes or can be provided with double tenons and double mortises.

Description

Two bars ridge lateral aperture small concrete block masonry make-up machine
Technical field
The present invention relates to the walling production equipment, specifically is two bars ridge lateral aperture small concrete block masonry make-up machine of a kind of building house external and internal wall material.
Background technology
China is a populous big country, and the house is in great demand, and annual building construction is extremely many.In building construction, materials for wall occupies very big proportion, therefore, develops good materials for wall and has very big social effect and economic implications.
At present, materials for wall is divided into three major types: brick, piece, plate.This three major types walling cuts both ways.Brick, small volume and less weight is built by laying bricks or stones flexibly, but becomes wall slow and heavy, and its heat-insulation and heat-preservation property is poor; Building block is divided into two types of building-block and aerated blocks again.The volume ratio brick of building block is big, becomes wall faster than brick, but also has deficiency, owing to leave vertical through hole in the building block, building-block becomes wall to be prone to split, and heat-insulation and heat-preservation property is poor; The aerated-block intensity difference is prone to split, is prone to infiltration; The sheet material volume is maximum, becomes wall the fastest, but expensive.
So up to now, people do not find a kind of very good materials for wall as yet, need people to keep punching and seek.Both at home and abroad, similarly produce the machine of concrete panel and can only produce the single width product simultaneously at present.When width of cloth number increases, the complexity of machine just increases, and technical difficulty strengthens, and its cost significantly improves.
Summary of the invention
The purpose of this invention is to provide a kind of ability and produce many ridge lateral aperture small concrete block masonry make-up machines, can extrude two concrete or three coagulation low banks of earth between fields once simultaneously, and then give transverse cuts, make it to become the walling building block.
Said pair of bar ridge lateral aperture small concrete block masonry make-up machine; Comprise base, main motor, gearbox, vibration system, forming cavity, hopper, automatically controlled system, direction train, walking train and guiding train; The output shaft of main motor is connected with the power shaft of gearbox through driving belt; It is characterized in that: mould and two secondary moulds in base, being provided with; Between middle mould and two secondary moulds, be respectively arranged with complete multi-layer threaded rod and stir cutter; Said complete multi-layer threaded rod stirs cutter and is connected with a plurality of output revolving shafts of the multilayer of gearbox respectively, and screw rod stirs the hole-pumping tube unsettled setting respectively at cutter rear portion, and the complete multi-layer threaded rod during the discharging opening of hopper is arranged between mould and the two secondary moulds stirs the top of cutter feed section.
Bian Mo and in can be provided with respectively on the mould can be chimeric each other double tenon head or double tenon groove.
Adopt the production method of said pair of bar ridge lateral aperture small concrete block masonry make-up machine, it is characterized in that being: one, mould is set in base in one to two pair and the complete multi-layer threaded rod of two to three covers stirs cutter, is used to produce two ridge or three ridge building block products; Two, the spacing of adjustment limit mould and middle mould can change the thickness of building block, and the up-down of adjustment oscillating plate can change the building block width; Three, the quantity of conversion gearbox output screw can be produced the building block of the different hole counts of single row of holes, double hole and three rounds; Four, the part hole-pumping tube of manufacturing hole is laid down, be used to produce building-block not with holes; Five, with Bian Mo and in mould be provided with respectively can be chimeric each other double tenon head and double tenon groove, make another sideband double tenon head of building block one sideband double tenon groove of its production.
Operation principle: main motor is passed to gearbox through belt pulley with power, in gearbox, through the complicated mechanical transmission, makes a root screw rod that links to each other with output shaft of gear-box stir cutter and obtains different turning to and rotating speed.In screw rod when rotation,, the material in the hopper at first gets into the feed section of screw rod, and the screw rod rotation is just pushed material backward, and when below material gets into oscillating plate, the right and left can not be leaked by the limit mould of forming cavity, middle mould resistance shelves.Being the work terrace below, is the compacting up and down of oscillating plate high-frequency ground above, then is the pore-creating of pore-forming pipe on the cross section.After material moved on disengaging oscillating plate and forming cavity, material was just spread to apply and is formed two concrete long ridge without stop on the ground.Actual production process is that vertically hung scroll does not move, and it just spreads on the terrace shop, but make-up machine constantly travels forward.Its action principle is a principle of utilizing the Newton's third law active force to equate with reaction force.Material is pushed in the screw rod rotation of make-up machine, and material passes to ground to this pushing force, and ground can't be pushed.Ground just gives material with reaction force like this, and material is passed to screw rod to this reaction force again, so whole make-up machine just travels forward.This operation logic with rocket, steamer is the same.
The present invention is novel, designs ingeniously, has utilized multi-disciplinary theoretical principle.Characteristics of the present invention:
1, produces two ridge even three ridge building block products simultaneously;
This function is produced two ridge and even three ridge building block products simultaneously, and never met real the genus both at home and abroad;
2, the width of building block and alterable height;
Market is complicated, and demand is various.Bodies of wall different in the building construction are different to the width of building block and the requirement of height.In order to adapt to the changeable demand in market, this machine has many ingenious parts on structural design.As the spacing of Bian Mo and middle mould being drawn back or being closed up, the height of building block will change; Oscillating plate is risen or descends, and the width of building block just changes again;
3, hole count in the building block cross section and hole row number also can change;
Requirement to interior wall and exterior wall in the building is different.Interior wall is thinner, to reduce floor space, increases the house usable floor area; It is thicker that exterior wall is wanted, to strengthen heat-insulation and heat-preservation property.Like this, the building block that is used to do interior wall only needs single row of holes, and the building block that is used to do exterior wall just requires it to have two row and even three rounds.This machine has one's own knack in this respect, through the quantity of conversion gearbox output screw, just can produce single row of holes, the building block of two rounds, the different hole counts of three rounds.
4, the hole of this machine building block of producing is the horizontal layout of level;
This hole with common other building-blocks is the different of rectilinear layout.The hole of horizontal arrangement helps building by laying bricks or stones, and anticracking and heat-insulation and heat-preservation property are better.
5, both can produce building block with holes, but production solid block again;
As long as lay down the part hole-pumping tube of manufacturing hole, the building block of being produced is not just with holes to become solid block.
6, the building block limit can be the limit that the plane can be band double tenon head double tenon groove again.
Bian Mo and middle mould are made double tenon head and double tenon groove, and the building block of producing so is with regard to a sideband double tenon groove one sideband double tenon head.When building by laying bricks or stones, the tenon of building block and tongue-and-groove are chimeric each other, become wall very firm and fast, and can reduce the construction cost in house greatly without masonry mortar.
Description of drawings
Fig. 1 is a general illustration of the present invention;
Fig. 2 is a vertical view of the present invention;
Fig. 3 be screw rod stir cutter, hole-pumping tube, Shang watt, decompression bar, oscillating plate, limit mould (middle mould) scheme of installation;
Fig. 4 is the sketch map that the present invention produces three round exterior wall building blocks;
Fig. 5 is a sketch map of producing branch family partition block;
Fig. 6 is a sketch map of producing indoor partition block;
Fig. 7 is the building block sketch map of band double tenon head double tenon groove;
Among the figure: mould, 13-vibration connecting plate, 14-decompression bar, last watt of 15-, 16-under tile, 17-screw rod stir cutter, 18-limit mould, 19-active wheel, 20-stock retaining wall, 21-hole-pumping tube among 1-base, 2-direction train, 3-guiding train, 4-clamshell, 5-master's motor, 6-driving belt, 7-gearbox, 8-walking train, 9-hopper, 10-oscillating plate, 11-vibrating motor, the 12-; The 22-tenon, the 23-tongue-and-groove.
The specific embodiment:
Below in conjunction with accompanying drawing the present invention is described further.Among Fig. 1,2; Said pair of bar ridge lateral aperture small concrete block masonry make-up machine; Comprise base, main motor, gearbox, vibration system, forming cavity, hopper, automatically controlled system, direction train, walking train and guiding train; The output shaft of main motor is connected with the power shaft of gearbox through driving belt; It is characterized in that: mould and two secondary moulds in base, being provided with, between middle mould and two secondary moulds, be respectively arranged with complete multi-layer threaded rod and stir cutter, said complete multi-layer threaded rod stirs cutter and is connected with a plurality of output revolving shafts of the multilayer of gearbox respectively; Screw rod stirs the hole-pumping tube unsettled setting respectively at cutter rear portion, and the complete multi-layer threaded rod during the discharging opening of hopper is arranged between mould and the two secondary moulds stirs the top of cutter feed section.
Bian Mo and in can be provided with respectively on the mould can be chimeric each other double tenon head or double tenon groove.
The production method of said pair of bar ridge lateral aperture small concrete block masonry make-up machine is characterized in that being: one, mould is set in base in one to two pair and the complete multi-layer threaded rod of two to three covers stirs cutter, can produces two ridge or three ridge building block products; Two, the spacing of adjustment limit mould and middle mould can change the thickness of building block, and the up-down of adjustment oscillating plate can change the building block width;
Three, the quantity of conversion gearbox output screw can be produced the building block of the different hole counts of single row of holes, double hole and three rounds; Four, can the part hole-pumping tube of manufacturing hole be laid down, can produce building-block not with holes; Five, with Bian Mo and in mould be provided with respectively can be chimeric each other double tenon head and double tenon groove, another sideband double tenon head of building block one sideband double tenon groove of its production.
The present invention at first produces two concrete long ridge simultaneously on the work terrace, the width on this ridge, thickness are variable, and concrete size is decided according to purposes.After the moulding of the bar ridge is solidified, again it is carried out transversely cutting by certain length, make it to become the piece of cuboid, be referred to as building block, meaning is a piece behind the first ridge.
After material is transported into hopper 9, get into the feed section that screw rod stirs cutter.Screw rod stirs cutter at main motor, under the driving of gearbox, with certain rotating speed and rotation direction rotation, the direction of material to hole-pumping tube is advanced.Material receives strong extruding in the process that is urged into.When material enters into the hole-pumping tube position, in cross section, produce hole on the one hand, another side receives oscillating plate and tamps consumingly, thereby makes material become the very closely knit concrete long ridge.
The two sides of material are respectively Bian Mo and middle mould, are the work terrace below, are abundant metal oscillating plate above, so the physical dimension of the vertically hung scroll of working it out is quite accurate.
During production of machinery, its directive wheel on one's body is along straight track travel, thus the linearity of assurance vertically hung scroll.
Steering wheel and road wheel are fixed on the fuselage, make machine arrive Anywhere easily during nonproductive transhipment machine.
According to the different purposes of building block, corresponding variation will take place in its physical dimension and hole count, and the regulative mode of this machine is following.
First kind, produce two bar ridge exterior wall building block (see figure 4)
The topmost performance of external wall of house is a heat-insulation and heat-preservation, and this just requires building block wide and hole count is many.According to relevant national standard, we are the width setup of exterior wall building block 180mm, 200mm, 240mm, and hole count is set at two row or three rounds in the building block.Manufacture and design the make-up machine of producing exterior wall building block according to above-mentioned parameter.
We are decided to be four kinds of 200mm, 240mm, 250mm, 300mm the height of building block.Just can realize the variation of building block height through the spacing that changes limit mould, middle mould.With carrying on the oscillating plate, the width of building block just increases.Through these two kinds of regulative modes, just can produce required exterior wall building block.
Second kind, produce party wall building block (see figure 5)
Party wall is the partition wall between family and the family.The major requirement of this type wall is that soundproof effect is good, but it is little to take into account the body of wall floor space again.Therefore, we are the width setup of building block 150mm, manufacture and design the moulding machine according to this width.At this moment, can only arrange two rounds in the building block.
The third produces indoor partition block (see figure 6)
Indoor partition wall is all not high to the requirement of heat-insulation and heat-preservation property and sound insulation, mainly is that the requirement floor space is little, enlarges effective usable floor area as far as possible.Therefore, we are decided to be three kinds of 90mm, 100mm, 120mm to the width of indoor partition block, manufacture and design the moulding machine according to above-mentioned parameter again.Certainly, the hole count in building block this moment can only be settled single row of holes.
The 4th kind, the building block (see figure 7) of producing band double tenon head double tenon groove is changed the limit mould of band double tenon head and the middle mould of band double tenon groove, just can produce this kind building block.

Claims (3)

1. two bar ridge lateral aperture small concrete block masonry make-up machine; Comprise base, main motor, gearbox, vibration system, forming cavity, hopper, automatically controlled system, direction train, walking train and guiding train; The output shaft of main motor is connected with the power shaft of gearbox through driving belt; It is characterized in that: mould and two secondary moulds in base, being provided with; Between middle mould and two secondary moulds, be respectively arranged with complete multi-layer threaded rod and stir cutter; Said complete multi-layer threaded rod stirs cutter and is connected with a plurality of output revolving shafts of the multilayer of gearbox respectively, and screw rod stirs the hole-pumping tube unsettled setting respectively at cutter rear portion, and the complete multi-layer threaded rod during the discharging opening of hopper is arranged between mould and the two secondary moulds stirs the top of cutter feed section.
2. according to claim 1 pair of bar ridge lateral aperture small concrete block masonry make-up machine is characterized in that: Bian Mo and in can be provided with respectively on the mould can be chimeric each other double tenon head or double tenon groove.
3. production method that adopts two bar ridge lateral aperture small concrete block masonry make-up machine is characterized in that being: be provided with in base one, that mould and the complete multi-layer threaded rod of two to three covers stir cutter in one to two pair, be used to produce two ridge or three ridge building block products; Two, the spacing of adjustment limit mould and middle mould can change the thickness of building block, and the up-down of adjustment oscillating plate can change the building block width; Three, the quantity of conversion gearbox output screw can be produced the building block of the different hole counts of single row of holes, double hole and three rounds; Four, the part hole-pumping tube of manufacturing hole is laid down, be used to produce building-block not with holes; Five, with Bian Mo and in mould be provided with respectively can be chimeric each other double tenon head and double tenon groove, make another sideband double tenon head of building block one sideband double tenon groove of its production.
CN2010102892626A 2010-09-21 2010-09-21 Double-bar horizontal-hole small-sized concrete hollow block forming machine Pending CN102407563A (en)

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CN2010102892626A CN102407563A (en) 2010-09-21 2010-09-21 Double-bar horizontal-hole small-sized concrete hollow block forming machine

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Application Number Priority Date Filing Date Title
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Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB185824A (en) * 1921-06-09 1922-09-11 Edmund Hodgkinson Improvements in machines for making ridge tiles, hip tiles, valley tiles, coping bricks and other articles from clay or other earthy substances, also applicable to the shaping of mixtures of asbestos and cement and the like
CN2050369U (en) * 1989-05-24 1990-01-03 河南省宝丰县石桥机械厂 Fully automatic energy-saving brick making machine
JPH04147795A (en) * 1990-10-09 1992-05-21 Mitsuishi Fukai Tekkosho:Kk Screw press device
CN2214284Y (en) * 1995-03-09 1995-12-06 蔡宗琰 Automatic hydraulic brick press
CN2259269Y (en) * 1995-12-12 1997-08-13 黄森林 Rotary machine for making brick
CN2349282Y (en) * 1998-09-29 1999-11-17 湖北省节能公司 Machine made light partition wall board with twisted iron and steel wire
CN2430265Y (en) * 2000-07-19 2001-05-16 程龙生 Frequency changing vibration adjusting twisting rope reinforced combined rotary press wall plate machine
RU2193482C2 (en) * 2000-06-27 2002-11-27 Житушкий Валентин Григорьевич Auger brick machine
CN2595549Y (en) * 2003-01-06 2003-12-31 深圳市胜德意新型墙材发展有限公司 Forming device for producing ribbed light wall plate by screw variable speed screw extruding
CN2715947Y (en) * 2003-10-22 2005-08-10 上海德志建筑设备有限公司 Wide and large extruder capable of extruding two building boards simultaneously
JP2005271395A (en) * 2004-03-24 2005-10-06 Ngk Insulators Ltd Finely dividing board, vacuum soil kneading machine and method for manufacturing column-like body containing ceramic raw material
CN2804228Y (en) * 2005-07-04 2006-08-09 乌兰 New structural building blocks
CN101676079A (en) * 2008-09-19 2010-03-24 武汉康立新型建材研究所 Heat insulation wallboard former for external wall with multi-function

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB185824A (en) * 1921-06-09 1922-09-11 Edmund Hodgkinson Improvements in machines for making ridge tiles, hip tiles, valley tiles, coping bricks and other articles from clay or other earthy substances, also applicable to the shaping of mixtures of asbestos and cement and the like
CN2050369U (en) * 1989-05-24 1990-01-03 河南省宝丰县石桥机械厂 Fully automatic energy-saving brick making machine
JPH04147795A (en) * 1990-10-09 1992-05-21 Mitsuishi Fukai Tekkosho:Kk Screw press device
CN2214284Y (en) * 1995-03-09 1995-12-06 蔡宗琰 Automatic hydraulic brick press
CN2259269Y (en) * 1995-12-12 1997-08-13 黄森林 Rotary machine for making brick
CN2349282Y (en) * 1998-09-29 1999-11-17 湖北省节能公司 Machine made light partition wall board with twisted iron and steel wire
RU2193482C2 (en) * 2000-06-27 2002-11-27 Житушкий Валентин Григорьевич Auger brick machine
CN2430265Y (en) * 2000-07-19 2001-05-16 程龙生 Frequency changing vibration adjusting twisting rope reinforced combined rotary press wall plate machine
CN2595549Y (en) * 2003-01-06 2003-12-31 深圳市胜德意新型墙材发展有限公司 Forming device for producing ribbed light wall plate by screw variable speed screw extruding
CN2715947Y (en) * 2003-10-22 2005-08-10 上海德志建筑设备有限公司 Wide and large extruder capable of extruding two building boards simultaneously
JP2005271395A (en) * 2004-03-24 2005-10-06 Ngk Insulators Ltd Finely dividing board, vacuum soil kneading machine and method for manufacturing column-like body containing ceramic raw material
CN2804228Y (en) * 2005-07-04 2006-08-09 乌兰 New structural building blocks
CN101676079A (en) * 2008-09-19 2010-03-24 武汉康立新型建材研究所 Heat insulation wallboard former for external wall with multi-function

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Application publication date: 20120411