CN102145512B

CN102145512B - High-efficiency plaster block die

Info

Publication number: CN102145512B
Application number: CN 201010623001
Authority: CN
Inventors: 何东伟
Original assignee: Individual
Current assignee: Individual
Priority date: 2010-12-18
Filing date: 2010-12-18
Publication date: 2013-10-09
Anticipated expiration: 2030-12-18
Also published as: CN102145512A

Abstract

The invention discloses a high-efficiency plaster block die which comprises a frame, square plaster dies and a core extracting machine matched with the square plaster dies. Two groups of plaster dies are double-mold dies. Each double-mold die consists of a middle plate, left and right lateral plates in parallel with the middle plate, four front and rear end plates with holes, two bottom plates atthe bottom of the double-mold die and two pressing bars at the upper end of the double-mold die. Compared with the existing plaster block die, the high-efficiency plaster block die can be used for carrying out work switching between two groups of double-mold dies, so that the output in unit time is improved. The high-efficiency plaster block die has stable mechanical performance, low energy consumption, high output and low labor intensity, is easy to demould, is mechanical and small, occupies small area, can be used for producing the hollow and solid blocks and does not need other equipments when being used for producing blocks of adjacent specifications.

Description

A kind of efficient gypsum block die

Technical field

The present invention relates to a kind of pattern of making construction material, relate in particular to a kind of efficient gypsum block die.

Background technology

Gypsum is very abundant at the reserves of China, and purposes is very extensive.Especially the develop rapidly of industrial or agricultural in modern age, industrial waste gypsum also become the big difficult problem of handling of enterprise, national government, and it takes up an area of big, influences environment.How fully to make good use of these refuses, utilizing method by traditional purposes is to be difficult to realize, so people have just expected construction material, though gypsum block can not be compared with Qin's brick in load-bearing, but other performances are all very superior, its insulation, sound insulation, heat insulation, anti-folding, resistance to compression, hang, distortion, energy-conservation, comprehensive costs etc. all are better than existing new wall material, through years of development, Thistle board, plasterings such as gypsum block, be used on the finishing market in a large number, but at architectural still blank out, combine its reason is can't volume production to so good walling.

In the production equipment of China's gypsum block at present, representative have loose core four mould moulds etc. of original manual single mode mould, bimodulus mould, hydraulic lifting mould, machinery to be the building block production equipment of representative.

At first I have a talk about the traditional-handwork mould, and this mould is single mode or bimodulus, total man worker's operation; labour intensity is big especially; production capacity is low, production specification is single, and unique advantage is that mould itself is difficult for ging wrong, and a working group (two people, four moulds) daily output is about 100 square meters.

Next is the hydraulic lifting mould, fine from mechanical production principle, but this equipment needs the technical professional to safeguard, also has the exclusive physics of gypsum raw material (semi-hydrated gypsum), chemical characteristic, it has the physical reactions of microdilatancy when playing hydration reaction, the beginning of about about three minutes of time was tentatively finished about eight minutes, if building block breaks away from mould in this time, the density of building block will reduce greatly so, intensity also just decreases, if allow building block stop a few minutes in mould, so just is difficult for the demoulding more, even can't the demoulding, and the Installation and Debugging trouble, specification is also single, and many specifications will many a set of equipment.Investment is big, takes up an area of big.Gone out some defect in the production process, entire equipment just can't turn round, and influences output, the maintenance trouble.

The four mould moulds besides machinery is loosed core, it is by a tube bundle extracting machine, and five, six four mould mould vehicle are formed, and mould vehicle is shifted by artificial carrying out at four limit type tracks.This mould is said the process of manually loosing core that deducted in a sense, but increased the operation of manually moving mould, in fact do not reduce labour intensity, be difficult for demoulding pickup, because all being the L type, mould connects, comparing with hydraulic test has same specification single, and problem such as will stop production goes wrong.

Summary of the invention

Purpose of the present invention just is to provide a kind of can agree with actual building block production, and to have reached stable mechanical performance, the easily demoulding can reduce the also gypsum block die of energy volume production of labour intensity again.

To achieve these goals, the technical solution used in the present invention is: a kind of efficient gypsum block die, comprise frame, square gypsum mold and a tube bundle extracting machine that matches, described gypsum mold is two groups, and two groups of gypsum molds are the bimodulus mould, described bimodulus mould is by a middle plate, be parallel to plate about two blocks of side plates, four end plates with holes in front and back, being positioned at two base plates of bottom and two press strips of upper end forms, plate is fixed on the frame and with frame and removably connects in described, left side plate adopts Reinforced hinge to be fixed on the frame, base plate adopts the dovetail device to be fixed on the frame, be provided with hinges between described base plate and the side plate, described middle plate is fixedlyed connected by locking device with left side plate.

As preferably: the dovetail device that described base plate adopts is made of dovetail groove and the dovetails that matches, and described dovetail groove is two, and is positioned at the base plate bottom and offers along the baseplate width direction, and described dovetails is fixed on the frame.

As preferably: described base plate, side plate and middle plate have ten centimeters or 12 centimeters (15 centimeters or 18 centimeters) required different models of manufacturing.

As preferably: described tube bundle extracting machine is made up of guide securement plate, mandrel, gear, screw mandrel machine, reducing motor and gauge tap.

As preferably: the mandrel on the described tube bundle extracting machine is two groups totally ten two or eight, and corresponding with the hole on the bimodulus mould end plate.

As preferably: described frame is provided with two cross tracks and two long rails, described tube bundle extracting machine is positioned on the long rails and by tourelle and is slidingly connected with it, described long rails is between cross track, and be slidingly connected by tourelle and cross track, described tourelle is roller, two rolling bearings have been installed in the described roller outside, and described roller and rolling bearing are positioned at cross track, and the rolling working face of described rolling bearing is vertical with the rolling working face of roller.

Compared with prior art, the invention has the advantages that: can carry out two groups of work between the double molds and switch, improve the output in the unit interval, stable mechanical performance, energy consumption is low, the output height, labour intensity is little, the easily demoulding, and machinery is small and exquisite, convenient transportation takes up an area of for a short time, does not select production site, can make hollow, solid block, product building block specification standard, steady quality, the production of adjacent-specification does not need to do in addition equipment.

Description of drawings

Fig. 1 is the overall structure schematic diagram of the embodiment of the invention;

Fig. 2 is the partial sectional view of bimodulus mould of the present invention;

Fig. 3 is the A partial schematic diagram of the embodiment of the invention.

Among the figure: 1. frame; 2. side plate; 3. middle plate; 4. end plate; 5. press strip; 6. base plate; 7. hinges; 8. dovetail groove; 9. dovetails; 10. locking device; 11. cross track; 12. long rails; 13. mandrel; 14. gear; 15. gauge tap; 16. reducing motor; 17. screw mandrel machine; 18. guide securement plate; 19. roller; 20. rolling bearing.

The specific embodiment

The invention will be further described below in conjunction with accompanying drawing.

Embodiment 1: as one embodiment of the present invention, as Fig. 1, Fig. 2 and shown in Figure 3, a kind of efficient gypsum block die, comprise frame 1, square gypsum mold and a tube bundle extracting machine that matches, described gypsum mold is two groups, and two groups of gypsum molds are the bimodulus mould, can carry out two groups of work between the double molds and switch the output in the raising unit interval and stable mechanical performance.

Described bimodulus mould is by a middle plate 3, be parallel to plate 3 about two blocks of side plates 2, four end plates with holes 4 in front and back, being positioned at two base plates 6 of bottom and two press strips 5 of upper end forms, plate 3 is fixed on the frame 1 and with frame 1 and removably connects in described, left side plate 2 adopts Reinforced hinge to be fixed on the frame 1, base plate 6 adopts the dovetail device to be fixed on the frame 1, be provided with hinges 7 between described base plate 6 and the side plate 2, plate 3 is fixedlyed connected by locking device 10 with left side plate 2 in described, described base plate 6, side plate 2 and middle plate 3 all can removably connect with frame 1, and have ten centimeters or 12 centimeters (15 centimeters or 18 centimeters) required different models of manufacturing, make things convenient for adjacent-specification to produce, do not need to do in addition equipment, its principle is: such as with ten, 12 centimeters is example, tube bundle extracting machine is with 12 centimeters manufacturings that are as the criterion, when I will produce ten centimeters products, only need be two centimeters of middle plate 3 thickenings, base plate 6, end plate 4 changes ten centimeters into, side plate 2 is inwardly adjusted one centimeter conversion of just finishing product respectively, as a same reason 15, can change for 18 centimeters, two kinds of plant equipment just can be produced four kinds of products, satisfy architectural requirement to the many specifications of product greatly, need not adjust the distance between the mandrel 13 of tube bundle extracting machine.

The dovetail device that described base plate 6 adopts is made of dovetail groove 8 and the dovetails 9 that matches, described dovetail groove 8 is two, and being positioned at base plate 6 bottoms offers along base plate 6 widths, described dovetails 9 is fixed on the frame 1, exclusive base plate 6 dovetails connect, when opening side plate 2, base plate 6 is driven one to two centimeter, just separated with mould apart from building block with regard to this point, just can take out mould very easily, need not require great effort building block is struck, save hand labor power, improve the building block quality.

Also can carry out the manufacturing of solid block, only need to change end plate 4 with holes, just can reach the production needs of solid block, and make the building block of exterior-wall heat insulation styrofoam.

Mould is all selected three centimeters steel plates for use, the inefficacy PROCESS FOR TREATMENT, the surface correct grinding, fineness reaches more than 6 grades, guarantees mould modification not in use, and rigging error is controlled in 0.3 millimeter, the product appearance dimensional standard, use election weighing system control raw material, accurately control material rate, constant product quality.

Described frame 1 all adopts 10# thickening channel-section steel by after milling processing; used welding to be connected the processing technology that combines with bolt in order to guarantee frame 1 precision; guarantee that frame 1 is indeformable; easily adjust; tube bundle extracting machine is positioned on the long rails 12 and by tourelle and is slidingly connected with it; described long rails 12 is between cross track 11; and be slidingly connected by tourelle and cross track 11; described tourelle is roller 19; the function of loosing core is slided with front and back about on the frame 1; in order to make the roller 19 in orbit can smooth sliding; two rolling bearings 20 have been installed in described roller 19 outsides; described roller 19 and rolling bearing 20 are positioned at channel-section steel, and the rolling working face of its described rolling bearing 20 is vertical with the rolling working face of roller 19, and rolling bearing 20 can play good guide-localization effect.

Described tube bundle extracting machine is made up of guide securement plate 18, mandrel 13, gear 14, screw mandrel machine 17, reducing motor 16 and gauge tap 15.Mandrel 13 on the tube bundle extracting machine is two groups totally ten two or eight, mandrel 13 quantity are decided according to producing needs, present embodiment is example with 12, mandrel 13 is corresponding with the hole on the bimodulus mould end plate 4, with copper sheathing, gear, be divided into vertical two rows on the every mandrel 13, every toothrow take turns mutual tooth and, rotate the purpose that reaches mandrel 13 rotations with 1500W reducing motor 16 driven gears, the tube bundle extracting machine advance and retreat are finished by 370W screw mandrel machine 17.The single device total electricity consumption is 1870W, and two building block electricity consumption times an of mould are no more than 90s, electricity consumption 0.0468 degree, producing continuously, is a working group with four equipment of four people, by the demoulding in 8 minutes once, two bricks of per minute, the daily output are more than 800 square metres, a place of taking up an area of 20 mu, four working groups, about annual production 1000000 square meters, the output height, machinery is small and exquisite, convenient transportation takes up an area of for a short time, does not select production site.We have designed electronics metering feeding system simultaneously, semiautomatic equipments such as trucd mixer, and purpose is to reduce working strength of workers.

Claims

1. efficient gypsum block die, comprise frame (1), square gypsum mold and a tube bundle extracting machine that matches, it is characterized in that: described gypsum mold is two groups, and two groups of gypsum molds are the bimodulus mould, described bimodulus mould is by a middle plate (3), be parallel to plate (3) about two blocks of side plates (2), front and back four end plates with holes (4), being positioned at two base plates (6) of bottom and two press strips (5) of upper end forms, the frame (1) that is fixed on described middle plate (3) goes up and removably connects with frame (1), left side plate (2) adopts Reinforced hinge to be fixed on the frame (1), base plate (6) adopts the dovetail device to be fixed on the frame (1), be provided with hinges (7) between described base plate (6) and the side plate (2), described middle plate (3) is fixedlyed connected by locking device (10) with left side plate (2).

2. according to the described a kind of efficient gypsum block die of claim 1, it is characterized in that: the dovetail device that described base plate (6) adopts is by dovetail groove (8) and dovetails (9) formation that matches, described dovetail groove (8) is two, and be positioned at base plate (6) bottom and offer along base plate (6) width, described dovetails (9) is fixed on the frame (1).

3. according to the described a kind of efficient gypsum block die of claim 1, it is characterized in that: described base plate (6), side plate (2) and middle plate (3) have ten centimeters or 12 centimeters or 15 centimeters or 18 centimeters required different models of manufacturing.

4. according to the described a kind of efficient gypsum block die of claim 1, it is characterized in that: described tube bundle extracting machine is made up of guide securement plate (18), mandrel (13), gear (14), screw mandrel machine (17), reducing motor (16) and gauge tap (15).

5. according to the described a kind of efficient gypsum block die of claim 1, it is characterized in that: the mandrel on the described tube bundle extracting machine (13) is two groups totally ten two or eight, and corresponding with the hole on the bimodulus mould end plate (4).

6. according to the described a kind of efficient gypsum block die of claim 1, it is characterized in that: described frame (1) is provided with two cross tracks (11) and two long rails (12), described tube bundle extracting machine is positioned at long rails (12) and upward and by tourelle is slidingly connected with it, described long rails (12) is positioned between the cross track (11), and be slidingly connected by tourelle and cross track (11), described tourelle is roller (19), two rolling bearings (20) have been installed in described roller (19) outside, described roller (19) and rolling bearing (20) are positioned at cross track (11), and the rolling working face of described rolling bearing (20) is vertical with the rolling working face of roller (19).