CN100579747C

CN100579747C - Multifunctional gypsum block die

Info

Publication number: CN100579747C
Application number: CN200810069558A
Authority: CN
Inventors: 胡云模
Original assignee: 胡云模
Priority date: 2008-04-15
Filing date: 2008-04-15
Publication date: 2010-01-13
Also published as: CN101249668A

Abstract

The invention relates to a multi-functional gypsum block mold. A rail is provided with a mold box carriage, the base of which is connected via a first hinge with a front side mold plate and a back side mold plate parallel to each other. A cavity formed by the front side mold plate and back side mold plate is divided into small cavities by diaphragms arranged in parallel. The left and the right heads of the small cavities are sealed by an end mold plate, which is connected with an upper mold and a bottom mold through the concave and convex surfaces of the end mold plate. The upper end of the front side mold plate and the back side mold plate are connected by a locking device. The base is equipped symmetrically with a strip hole along the vertical center line of the base. The lower end of the hinge is fixed on the base through the bolt of the strip hole. The end mold plate is fixed with a positioning pin, which is inserted into the pin slot of the diaphragm or the front side mold plate or back side mold plate. The mold can produce the gypsum block with different types and specifications through replacing the end mold plate, the bottom mold and the upper mold, achieves multiple functions for one machine, and saves production cost.

Description

Multifunctional gypsum block die

Technical field

The present invention relates to a kind of process units of construction material, relate to a kind of multifunctional gypsum block die specifically.

Background technology

Gypsum block is divided into solid, hollow, sandwich three types.Building-block has the branch in single row of holes and double hole, and building-block is because the gypsum consumption is few, and heat-insulating property is good, so use more.At present, gypsum block kind and the specification produced by the gypsum block make-up machine are all more single, as Chinese patent " gypsum hollow block process units " (patent No. is ZL200720123566.9), by the mould boxcar that orbits with take out aperture apparatus and form, gypsum block moulding in the mould boxcar, because the bed die and the dividing plate of mould boxcar are fixed on the underframe, side form is connected with bed die by hinge, bed die, dividing plate, the size of end mould and side form and size are fixing, therefore, this device can only the production same model the single row of holes gypsum block, product is more single, if according to the market demand, needs to produce the gypsum block of solid or double hole, just have only and buy other make-up machine again, increased production cost.In order to address the above problem; Chinese patent ZL200620011965.1; a kind of gypsum block mould is disclosed; be provided with mold cavity in the mold; some dividing plates detachably are installed in the mold cavity; the bottom in each block forming chamber is respectively equipped with and the corresponding depanning activity of building block cavity bottom shape supporting plate; the side central layer detachably is installed on the bottom in block forming chamber and the two side; the top in block forming chamber is provided with the last Plug Division shaped device of Plug Division on the shaping building block; can change the dividing plate of different-thickness according to the shape of required gypsum block; and corresponding supporting plate; the side central layer; stem stem; scraper; can produce difform gypsum block, realize the gypsum block of once producing the polylith required form simultaneously.Yet, when producing the gypsum block of polylith shape simultaneously, need the member of replacing more owing to this mould, operation bothers, and has also increased production cost simultaneously; Because this shaped device is realized the demoulding by hydraulic means, and the cost of shaped device is higher, be not suitable for processing factory's use on a small scale again, and owing to adopted hydraulic means, the power of this shaped device is higher, has increased enterprise's production cost.

Summary of the invention

Technical problem to be solved by this invention is to provide a kind of multifunctional gypsum block die, and this mould can be produced the gypsum block of various kind different sizes, and low price, and production cost is low.

To achieve these goals, technical scheme of the present invention is as follows: a kind of multifunctional gypsum block die, be provided with the mould boxcar in orbit, the base of this mould boxcar is provided with preceding side template parallel to each other and back side template, the dividing plate that the chamber that is formed by this preceding side template and back side template is arranged parallel to each other is divided into capacitor, two, the left and right sides of this capacitor is sealed by Side Template, this Side Template is connected with bed die with patrix by the male and fomale(M﹠F) of this Side Template upper and lower side, lower end first hinge of side template and back side template is connected on the described base before described, should be connected through locking device with side template upper end, back by preceding side template, be provided with bar hole symmetrically at this base longitudinal centre line of described base upper edge, the lower end of described first hinge is through passing on the described base of being bolted to of this bar hole, be fixed with alignment pin on the described Side Template, this alignment pin insert described dividing plate or described before in the cotter way on side template or the described back side template.

The hinge of the lower end of side template, back side template and dividing plate removably is fixed in the bar hole through screw bolt and nut before the present invention, and Side Template removably links together by alignment pin and preceding side template, back side template and dividing plate, patrix and bed die are movably connected in the upper and lower sides of Side Template, therefore, the gypsum block of production different model if desired, gap before only needing to adjust between side template, back side template and the dividing plate, and change corresponding patrix, bed die and Side Template just, realize a tractor serves several purposes, saved the cost that enterprise buys other shaped device; And whole process of production consumes energy of the present invention is few, has reduced the production cost of enterprise.

The Side Template at above-mentioned capacitor two is an entity, can produce solid gypsum block.

Be provided with the end nib accordingly on the Side Template at above-mentioned capacitor two; On the track on described mould boxcar right side, be provided with and take out aperture apparatus, this is taken out aperture apparatus and is made up of base plate, transmission device, support plate and plug, support plate and transmission device are installed on the described base plate, this support plate is positioned at the left side of transmission device, and is provided with circular hole on this this support plate, and described plug and described end nib are oppositely arranged, this plug right-hand member passes described circular hole and is connected with described transmission device, and, like this, can produce hollow plaster block by this transmission device driven rotary.

At least one pair of is physical member for above-mentioned Side Template, and this two Side Template is positioned at same capacitor, and remaining is provided with the end nib; On the track on described mould boxcar right side, be provided with and take out aperture apparatus, this is taken out aperture apparatus and is made up of base plate, transmission device, support plate and plug, described plug and the corresponding setting of described end nib, this plug passes described support plate and is connected with described transmission device, and by this transmission device driven rotary, like this, same mould boxcar both can be produced solid gypsum block and hollow plaster block simultaneously.

Aforementioned barriers is made up of stationary barrier and active clapboard, wherein, the lower end of stationary barrier is fixed on the described base, described active clapboard is positioned at the front and back side of this stationary barrier, one of the lower end of this active clapboard and second hinge is connected, the other end of second hinge is through passing on the described base of being bolted to of this bar hole, because active clapboard is detachably hinged on base, when gypsum solidifies the back form removal fully, side template or back side template take out gypsum block before only need pulling down, pull active clapboard again down, take out gypsum block, after having got, active clapboard closes, preceding side template and back side template are locked with retaining mechanism then, can enter next fabrication cycles process, improve production efficiency.

Above-mentioned transmission device is made up of motor, gear-box and power transmission shaft, each gear in the gear-box is meshing with each other and is rotated by motor-driven, this gear is contained on of described power transmission shaft, the other end of power transmission shaft is stretched out gear-box and is connected with described plug, because plug is sleeved on the power transmission shaft, when needs were produced solid gypsum block and hollow gypsum, the plug that only need take down solid gypsum block correspondence got final product, need not to change the whole aperture apparatus of taking out, made things convenient for processing.

The upper end of side template and back side template is fixed by two described locking devices before above-mentioned, this locking device is made up of two fore shafts, locking bar and locking cylinder, wherein two fore shafts are separately fixed on the last angle of described preceding side template and the same side of back side template, on the fore shaft that is hinged on the side template of back of described locking bar, be hinged on the described locking cylinder behind the fore shaft before the other end of locking bar is passed on the side template, this locking cylinder is provided with handle.

The rear side of the front side of side template and back side template is provided with bracing frame before above-mentioned, this bracing frame is fixed on the described base, when form removal, support preceding side template, back side template and active clapboard by bracing frame, prevent that preceding side template, back side template and active clapboard from too tilting to be not easy to get gypsum block.

The upper surface of side template and/or back side template is equipped with the backgauge lumps before above-mentioned, when the pouring gypsum slip, prevents that by the backgauge lumps gypsum slip from overflowing, and can also improve the speed of cast.

Above-mentioned plug is taper, and the larger diameter end of this plug tightly is enclosed within on the described power transmission shaft.

Beneficial effect: the present invention is by changing Side Template, bed die and patrix, and the gypsum block that just can produce different cultivars, all size has realized a tractor serves several purposes, has saved production cost.

Description of drawings

Fig. 1 is a front view of the present invention;

Fig. 2 is the vertical view of Fig. 1;

Fig. 3 is the left view of Fig. 1;

Fig. 4 is the vertical view of base 2 of the present invention;

Fig. 5 is the structural representation of stationary barrier 8 of the present invention;

Fig. 6 is the structural representation of active clapboard 9 of the present invention;

Fig. 7 is the installation diagram of the embodiment of the invention 1 Side Template 5, patrix 6 and bed die 7;

Fig. 8 is the installation diagram of the embodiment of the invention 2 Side Templates 5, patrix 6 and bed die 7;

Fig. 9 is the structural representation of support plate 18 of the present invention.

In above-mentioned each accompanying drawing: the 1-track, the 2-base, the 2a-bar hole, side template before the 3-, side template behind the 4-, the 5-Side Template, 5a-holds nib, the 6-patrix, the 7-bed die, the 8-stationary barrier, the 9-active clapboard, the 10-bracing frame, the 11-fore shaft, the 12-locking bar, 13-locks cylinder, the 13a-handle, the 14-hinge, 15-bed die bearing support, 16-backgauge lumps, the 17-plug, the 18-support plate, the 19-gear-box, the 20-motor, the 21-base plate, the 22-alignment pin, 23-mould boxcar, 24-takes out aperture apparatus, the 25-power transmission shaft, the 26-gear, 27-second hinge, the 28-wheel, the 29-frame, the 30-decelerator.

The specific embodiment

Further the present invention is illustrated below in conjunction with drawings and Examples.

As Fig. 1, Fig. 2 and shown in Figure 3, be multifunctional gypsum block die, this mould is mainly by mould boxcar 23 with take out aperture apparatus 24 and form, and mould boxcar 23 can slidably reciprocate on track 1.

Mould boxcar 23 is made up of base 2, preceding side template 3 and back side template 4, stationary barrier 8, active clapboard 9 and Side Template 5 etc., and the lower surface of base 2 is equipped with wheel 28, and wheel 28 can drive mould boxcar 23 back and forth movement on fixing track 1; Preceding side template parallel to each other 3 and back side template 4 are installed above the base 2, be equipped with first hinge 14 on the lower end of preceding side template 3 and back side template 4, as Fig. 4, be provided with four bar hole 2a symmetrically at these base 2 longitudinal centre lines of base 2 upper edges, the lower end of described first hinge 14 is through passing on the described base 2 of being bolted to of described bar hole 2a, locking nut is housed on the bolt, and preceding side template 3 and back side template 4 can rotate around first hinge 14; Stationary barrier 8 and four active clapboards 9 that the chamber that is formed by this preceding side template 3 and back side template 4 is arranged parallel to each other are divided into capacitor, two, the left and right sides of this capacitor is by Side Template 5 sealings, Side Template 5 is provided with end nib 5a, when needs are produced the gypsum block of double hole, Side Template 5 is provided with two row's end nib 5a, respectively be welded with alignment pin 22 on the Side Template 5 upper and lower side lateral surfaces, alignment pin 22 also can directly be fixed on the front and back sides of Side Template 5, the medial surface upper edge center line of preceding side template 3 and back side template 4 is provided with the bar shaped cotter way symmetrically, as Fig. 5, shown in 6, also be provided with the bar shaped cotter way on two sides of stationary barrier 8 and active clapboard 9, during installation, in the cotter way on alignment pin 22 described dividing plates of insertion on the Side Template 5 or described preceding side template 3 or the described back side template 4, reach the purpose of stationary positioned Side Template 5, as shown in Figure 7, in the present embodiment, the upper end of Side Template 5 is provided with trapezoidal groove, patrix 6 is housed in the groove, for easy to operate all patrixes 6 can connect into an integral body, the lower end of this Side Template 5 is provided with trapezoid boss, this boss is packed in the trapezoidal groove on the described bed die 7, bed die 7 is placed on the bed die bearing support 15 or by electric welding and is welded on the bed die bearing support 15, this bed die bearing support 15 is fixed on the described dividing plate through screw, as shown in Figure 8, the upper end of Side Template 5 is provided with trapezoid boss, patrix 6 respectively is equipped with in the both sides of boss, the lower end of this Side Template 5 is provided with trapezoidal groove, and this groove is stuck on the trapezoid boss on the described bed die 7; The lower end of stationary barrier 8 is fixed on the centre of described base 2, the front and back side of this stationary barrier 8 respectively is equipped with two active clapboards 9, the lower end of active clapboard 9 is connected with the lower end of second hinge, 27, the second hinges 27 through passing on the described base 2 of being bolted to of described bar hole 2a.

After assembling, before side template 3 and back side template 4 the upper end by about two locking devices lockings, this locking device is made up of two fore shafts 11, locking bar 12 and locking cylinder 13, wherein two fore shafts 11 are separately fixed on the angle of described preceding side template 3 and side template 4 upper ends, back, on the fore shaft 11 that is hinged on the side template 4 of back of described locking bar 12, be hinged on the described locking cylinder 13 behind the fore shaft 11 before the other end of locking bar 12 is passed on the side template 3, this locking cylinder 13 is provided with handle 13a.

The upper surface of side template 3 and/or back side template 4 is equipped with backgauge lumps 16 before described.

The rear side of the front side of side template 3 and back side template 4 is provided with bracing frame 10 before described, this bracing frame 10 is fixed on the described base 2, side template 3 and back side template 4 are toppled over before being prevented by bracing frame 10, for easy to process, also bracing frame 10 can be replaced with support stick.

Take out aperture apparatus 24 by base plate 21, transmission device, support plate 18, frame 30 and plug 17 are formed, base plate 21 is contained on the frame 29, this frame 29 is fixed on the described track 1, also can on base plate 21, wheel be installed, slide to mould boxcar 23 by taking out aperture apparatus 24, described plug 17 and the corresponding setting of described end nib 5a, this plug 17 is a hollow conical pipe, also can be for solid, plug 17 is by the transmission device driven rotary, this transmission device is by motor 20, gear-box 19, decelerator 30 and power transmission shaft 25 are formed, each gear 26 in the gear-box 19 is meshing with each other and drives rotation by motor 20, be connected with described decelerator 30 on the output shaft of motor 20, described gear 26 is contained on of described power transmission shaft 25, and the other end of power transmission shaft 25 is stretched out gear-box 19 and is connected with the larger diameter end of described plug 17.

Following mask body is set forth production procedure of the present invention: at first releasing agent is coated in each side that mould boxcar 23 is contacted with gypsum, load onto Side Template 5, lock through locking device the upper end of mould boxcar then, starter motor 20, drive plug 17 rotations by transmission device, direction along ng a path promotes mould boxcar 23 or takes out aperture apparatus 24 they are drawn close, and makes plug 17 pass end nib 5a; Then the gypsum slip that the stirs top from mould boxcar 23 is cast in the mould boxcar 23, poured into a mould patrix 6 on the bonnet, after also can earlier patrix 6 being installed, inject the gypsum slip again from the slit between the patrix 6, after treating that slip tentatively solidifies, with mould boxcar 23 with take out aperture apparatus 24 and separate, again another mould boxcar 23 is pushed, and take out aperture apparatus 24 and dock and carry out the circulation second time.Form removal after the gypsum in first mould boxcar 23 solidifies fully, at this moment, open locking device earlier, take down patrix 6, then, side template 3 or back side template 4 before moving, side template 3 or back side template 4 abut on the bracing frame 10 before making, and then taking down Side Template 5, craft or machinery are taken out gypsum block then, after having got, preceding side template 3, back side template 4, stationary barrier 8, active clapboard 9, bed die 7 and Side Template 5 are resetted, by locking device locking, cover patrix 6, wait for the next cast program that enters.When needs are produced the gypsum block of other model, only need to change Side Template, bed die and patrix just, easy to operate, saved production cost.

Claims

1. multifunctional gypsum block die, on track (1), be provided with mould boxcar (23), the base (2) of this mould boxcar (23) is provided with preceding side template (3) parallel to each other and back side template (4), the dividing plate (8 that the chamber that is formed by this preceding side template (3) and back side template (4) is arranged parallel to each other, 9) be divided into capacitor, two, the left and right sides of this capacitor is sealed by Side Template (5), this Side Template (5) is connected with bed die (7) with patrix (6) by the male and fomale(M﹠F) of this Side Template (5) upper and lower side, lower end first hinge (14) of side template (3) and back side template (4) is connected on the described base (2) before described, should be connected through locking device with back side template (4) upper end by preceding side template (3), it is characterized in that: be provided with bar hole (2a) symmetrically at described base (2) this base of upper edge (2) longitudinal centre line, the lower end of described first hinge (14) is through passing being bolted on the described base (2) of this bar hole (2a), be fixed with alignment pin (22) on the described Side Template (5), this alignment pin (22) insert described dividing plate (8,9) or described before in the cotter way on side template (3) or the described back side template (4).

2. multifunctional gypsum block die according to claim 1 is characterized in that: the Side Template (5) at described capacitor two is an entity.

3. multifunctional gypsum block die according to claim 1 is characterized in that: be provided with end nib (5a) on the Side Template (5) at described capacitor two accordingly; On the track (1) on described mould boxcar (23) right side, be provided with and take out aperture apparatus (24), this is taken out aperture apparatus (24) and is made up of base plate (21), transmission device, support plate (18) and plug (17), support plate (18) and transmission device are installed on the described base plate (21), this support plate (18) is positioned at the left side of transmission device, and on this this support plate (18), be provided with circular hole, described plug (17) is oppositely arranged with described end nib (5a), this plug (17) right-hand member passes described circular hole and is connected with described transmission device, and by this transmission device driven rotary.

4. multifunctional gypsum block die according to claim 1 is characterized in that: at least one pair of is physical member for a described Side Template (5), and this two Side Template (5) is positioned at same capacitor, and remaining is provided with end nib (5a); On the track (1) on described mould boxcar (23) right side, be provided with and take out aperture apparatus (24), this is taken out aperture apparatus (24) and is made up of base plate (21), transmission device, support plate (18) and plug (17), described plug (17) and the corresponding setting of described end nib (5a), this plug (17) passes described support plate (18) and is connected with described transmission device, and by this transmission device driven rotary.

5. multifunctional gypsum block die according to claim 1, it is characterized in that: described dividing plate (8,9) form by stationary barrier (8) and active clapboard (9), wherein, the lower end of stationary barrier (8) is fixed on the described base (2), described active clapboard (9) is positioned at the front and back side of this stationary barrier (8), one of the lower end of this active clapboard (9) and second hinge (27) is connected, and the other end of second hinge (27) is through passing being bolted on the described base (2) of this bar hole (2a).

6. according to claim 3 or 4 described multifunctional gypsum block dies, it is characterized in that: described transmission device is made up of motor (20), gear-box (19), decelerator (30) and power transmission shaft (25), each gear (26) in the gear-box (19) is meshing with each other and drives rotation by motor (20), be connected with described decelerator (30) on the output shaft of motor (20), described gear (26) is contained on of described power transmission shaft (25), and the other end of power transmission shaft (25) is stretched out gear-box (19) and is connected with described plug (17).

7. multifunctional gypsum block die according to claim 1, it is characterized in that: the upper end of side template (3) and back side template (4) is fixed by two described locking devices before described, this locking device is by two fore shafts (11), locking bar (12) and locking cylinder (13) are formed, wherein two fore shafts (11) be separately fixed at described before side template (3) and afterwards on the last angle of the same side of side template (4), on the fore shaft (11) that is hinged on the back side template (4) of described locking bar (12), the other end of locking bar (12) is hinged on the described locking cylinder (13) after passing fore shaft (11) on the preceding side template (3), and this locking cylinder (13) is provided with handle (13a).

8. multifunctional gypsum block die according to claim 1 is characterized in that: the rear side of the front side of side template before described (3) and back side template (4) is provided with bracing frame (10), and this bracing frame (10) is fixed on the described base (2).

9. multifunctional gypsum block die according to claim 1 is characterized in that: the upper surface of side template before described (3) and/or back side template (4) is equipped with backgauge lumps (16).

10. multifunctional gypsum block die according to claim 6 is characterized in that: described plug (17) is taper, and the larger diameter end of this plug (17) tightly is enclosed within on the described power transmission shaft (25).