CN102404886B - Full infrared radiation ceramic heater and manufacturing method thereof - Google Patents

Full infrared radiation ceramic heater and manufacturing method thereof Download PDF

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Publication number
CN102404886B
CN102404886B CN201110373573.5A CN201110373573A CN102404886B CN 102404886 B CN102404886 B CN 102404886B CN 201110373573 A CN201110373573 A CN 201110373573A CN 102404886 B CN102404886 B CN 102404886B
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sio
heating core
ceramic heating
sic ceramic
sic
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CN102404886A (en
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周存文
周冰
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Beijing Dongfang Qijing New Energy Science & Technology Development Center
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Abstract

The invention discloses a full infrared radiation ceramic heater and a manufacturing method thereof. The full infrared radiation ceramic heater comprises a SiC ceramic heating core; and a SiO2 glass layer with the thickness of 200 to 600 micrometers is attached to the inner surface as well as the outer surface of the SiC ceramic heating core. The manufacturing method comprises the steps as follows: irradiating the inner and the outer surfaces of the SiC ceramic heating core with laser beams; spraying a MoSi layer on the inner surface as well as the outer surface of the SiC ceramic heating core; placing the SiC ceramic heating core in a drying oven for drying; powering on and heating to form SiO2 substrate; immersing the SiC ceramic heating core in SiO2 smelt and then taking out to form rudiment of the SiO2 glass layers; and reducing the temperature to ordinary temperature. The invention has the advantages that the thicknesses of the SiO2 glass layers in the ceramic heater can be reduced effectively, the temperature rising speed of the ceramic heater can be improved, the manufacturing process is simple and convenient and is easy to operate, the production efficiency is high, the bonding strength of the SiO2 glass layers and the ceramic heating core is strong, so that the SiO2 glass layers can not drop off, the service life is long, the defective percentage is low during production, and the manufacturing cost can be reduced for enterprises advantageously.

Description

Full infrared radiation ceramic heater and preparation method thereof
Technical field
The present invention relates to ceramic heater, specifically a kind of full infrared radiation ceramic heater and preparation method thereof.
Background technology
People, need be at SiC plane of crystal growth SiO when using SiC crystal to make heater at present 2siC crystal is protected, improved the oxidation resistance of heater, increase the service life.The manufacture method of existing ceramic heater is that the heating core that SiC crystal is made is encapsulated in double-deck SiO 2in glass tube, and by welding manner, the two is fixedly connected with.The ceramic heater that the method is made can be realized water power isolation effect, and the infrared radiation that SiC crystal produces can pass SiO smoothly 2glass.The heat that SiC crystal sends needs elder generation and SiO 2glass tube carries out heat exchange, then by SiO 2glass tube by dissipation of heat out, so SiO 2the thickness of glass tube has determined the speed that ceramic heater heats up, due to double-deck SiO 2glass tube at least needs SiO while making under prior art condition 2glassy layer has the thickness of 1mm, and therefore current existing ceramic heater all exists the fast not shortcoming of programming rate.In addition, in the manufacture method of existing ceramic heater, the encapsulation of heating core and welding process complex steps, operation easier is larger, and production efficiency is lower, SiO 2the bonding strength of glassy layer and ceramic heating core is lower, SiO after long-time use 2glassy layer easily comes off, and useful life is shorter, and defect rate during production is more than 5%, and the production cost of enterprise is higher.
Summary of the invention
The object of this invention is to provide a kind of full infrared radiation ceramic heater and preparation method thereof, it can effectively reduce SiO in ceramic heater 2the thickness of glassy layer, the programming rate of raising ceramic heater, and the course of processing is easy, easy operating, and production efficiency is high, SiO 2the bonding strength of glassy layer and ceramic heating core is high, SiO 2glassy layer can not come off, long service life, and defect rate during production is low, is conducive to enterprise and reduces production costs.
The present invention for achieving the above object, is achieved through the following technical solutions: comprise SiC ceramic heating core, SiC ceramic heating core surfaces externally and internally is all attached with SiO 2glassy layer, SiO 2the thickness of glassy layer is 200-600 μ m.
The manufacture method of full infrared radiation ceramic heater, comprises the steps:
1. with SiC crystal, make ceramic heating core;
2. with power, be 1-1.3KW, power density is 35-45 * 10 5w/cm 3laser beam with the process velocity of 30mm/ second, irradiate SiC ceramic heating core surfaces externally and internally, make that SiC ceramic heating core surfaces externally and internally is smooth, uniformity;
3. the SiC ceramic heating core surfaces externally and internally after laser cleaning sprays the thick MoSi layer of 50-100 μ m;
4. by step 3. in the SiC ceramic heating core of spraying MoSi layer be placed in drying oven, in the temperature of 180-200 ℃, dry 1.9-2.1 hour, obtain the SiC ceramic heating core with MoSi layer;
5. the SiC ceramic heating core with MoSi layer is switched under normal temperature in air, make SiC crystal heating to 1680-1750 ℃, and keep energising 5 minutes, make MoSi and the airborne O of SiC ceramic heating core surfaces externally and internally 2reaction generates SiO 2, SiO 2be grown in SiC ceramic heating core surfaces externally and internally, form SiO 2compact film, obtains SiO at SiC ceramic heating core surfaces externally and internally 2substrate;
6. by surfaces externally and internally with SiO 2the SiC ceramic heating core of substrate is inserted SiO 2in smelting furnace, SiO 2the neon of logical 0.01MPa in smelting furnace, SiO 2in smelting furnace and the SiO of 1600 ℃ is housed 2fused mass, will be with SiO 2the SiC ceramic heating core of substrate immerses the SiO of 1600 ℃ 2in fused mass, keep taking out after 5 minutes, be cooled to 1460 ℃, make SiO 2siO in smelting furnace 2molecular link gathers in substrate, forms SiO 2glassy layer blank;
7. by 1460 ℃ with SiO 2the SiC ceramic heating core of glassy layer blank moves in deshydroxy stove, is progressively cooled to normal temperature, obtains the SiO that thickness is 200-600 μ m on SiC ceramic heating core surfaces externally and internally 2glassy layer.
Before 3. step sprays MoSi material powder, in the position of SiC ceramic heating core connecting electrode, refractory ceramics sleeve pipe is installed.
The invention has the advantages that: SiO 2the thickness of glassy layer reduces for comparing with existing product significantly, can effectively improve the programming rate of ceramic heater, and it is only existing SiO on the market that temperature rises to the peak time used 2/ 3rd of a full infrared radiation ceramic heater product of glassy layer the thinnest (being about 1mm); During making, do not need heating core and SiO 2glass encapsulates and welds, but allows SiO 2glassy layer is grown directly upon SiC ceramic heating core surfaces externally and internally, can effectively reduce SiO in ceramic heater 2the thickness of glassy layer has been simplified production method simultaneously, and the more existing technique of production efficiency has improved 5 times of left and right, has reduced operation easier, SiO 2the bonding strength of glassy layer and ceramic heating core is high, SiO 2glassy layer can not come off, and experiment shows than prior art, to extend 1.9 times of left and right its useful life, and in production, the defect rate of product, lower than 1 ‰, is conducive to enterprise and reduces production costs.
Accompanying drawing explanation
Fig. 1 is the structural representation of ceramic heater of the present invention.
Embodiment
Full infrared radiation ceramic heater of the present invention, comprises SiC ceramic heating core 1, and SiC ceramic heating core 1 surfaces externally and internally is all attached with SiO 2 glassy layer 2, SiO 2the thickness of glassy layer 2 is 200-600 μ m.Ceramic heater of the present invention is compared with existing product, SiO 2the thickness of glassy layer significantly reduces, and can effectively improve the programming rate of ceramic heater.It is only existing SiO on the market that full infrared radiation ceramic heater temperature of the present invention rises to the peak time used 2/ 3rd of a full infrared radiation ceramic heater product of glassy layer the thinnest (being about 1mm).
The manufacture method of full infrared radiation ceramic heater of the present invention comprises the steps:
1. with SiC crystal, make ceramic heating core;
2. with power, be 1-1.3KW, power density is 35-45 * 10 5w/cm 3laser beam with the process velocity of 30mm/ second, irradiate SiC ceramic heating core surfaces externally and internally, make that SiC ceramic heating core surfaces externally and internally is smooth, uniformity;
3. the SiC ceramic heating core surfaces externally and internally after laser cleaning sprays the thick MoSi layer of 50-100 μ m;
4. by step 3. in the SiC ceramic heating core of spraying MoSi layer be placed in drying oven, in the temperature of 180-200 ℃, dry 1.9-2.1 hour, obtain the SiC ceramic heating core with MoSi layer;
5. the SiC ceramic heating core with MoSi layer is switched under normal temperature in air, make SiC crystal heating to 1680-1750 ℃, and keep energising 5 minutes, make MoSi and the airborne O of SiC ceramic heating core surfaces externally and internally 2reaction generates SiO 2, SiO 2be grown in SiC ceramic heating core surfaces externally and internally, form SiO 2compact film, obtains SiO at SiC ceramic heating core surfaces externally and internally 2substrate;
6. by surfaces externally and internally with SiO 2the SiC ceramic heating core of substrate is inserted SiO 2in smelting furnace, SiO 2the neon of logical 0.01MPa in smelting furnace, SiO 2in smelting furnace and the SiO of 1600 ℃ is housed 2fused mass, will be with SiO 2the SiC ceramic heating core of substrate immerses the SiO of 1600 ℃ 2in fused mass, keep taking out after 5 minutes, be cooled to 1460 ℃, make SiO 2siO in smelting furnace 2molecular link gathers in substrate, forms SiO 2glassy layer blank;
7. by 1460 ℃ with SiO 2the SiC ceramic heating core of glassy layer blank moves in deshydroxy stove, is progressively cooled to normal temperature, obtains the SiO that thickness is 200-600 μ m on SiC ceramic heating core surfaces externally and internally 2glassy layer.
The laser power of step in is 2. preferably 1.2KW, and power density is preferably 40 * 10 5w/cm 3, SiC ceramic heating core surfaces externally and internally is heated to the temperature that just can make SiC crystal melting, cooling immediately after SiC crystal melting, make SiC ceramic heating core smooth surface, uniformity.Step 3. in the thickness of MoSi layer can follow according to actual conditions and adjust within the scope of 50-100 μ m, the thickness of MoSi layer can be guaranteed when MoSi layer is dried can not come off within the scope of this time, wherein the preferred thickness of MoSi layer is 75 μ m.The bake out temperature of step in is 4. preferably 190 ℃, drying time is preferably 2 hours, and the actual effect during according to oven dry can suitably be adjusted bake out temperature within the scope of 180-200 ℃, and drying time is 1.9-2.1 hour, if exceed this scope, can to cause MoSi layer to adhere to insecure, easily comes off.The step SiO that 5. middle SiC crystal heating to 1680 ℃ can make SiC ceramic heating core surfaces externally and internally generate above 2melting, the uniform SiO of cooling rear formation 2compact film, but SiC crystal heating temperature should be higher than 1750 ℃, if higher than this temperature, SiO 2the mobility of compact film is too high, causes SiO 2compact film uneven thickness, affects SiO 2the quality of substrate, wherein the preferred temperature of SiC crystal heating is 1710 ℃, SiO at this temperature 2the state of fused mass can form the SiO that the uniformity is the highest 2compact film.1460 ℃ described in 6. of step are SiO 2the critical temperature that glass is started to solidify by liquid state, i.e. SiO 2after glass starts to solidify, then will be with SiO 2the SiC ceramic heating core of glassy layer moves to deshydroxy descent of temperature.Step 7. will be with SiO 2the SiC ceramic heating core of glassy layer blank moves in deshydroxy stove progressively lowers the temperature and can eliminate residual stress.This manufacture method does not need heating core and SiO 2glass encapsulates and welds, but allows SiO 2glassy layer is grown directly upon SiC ceramic heating core surfaces externally and internally, can effectively reduce SiO in ceramic heater 2the thickness of glassy layer, makes SiO 2the thickness of glassy layer is only 200-600 μ m, can improve the programming rate of ceramic heater, has simplified production method simultaneously, and production efficiency has improved 5 times of left and right than existing methods, has reduced operation easier, SiO 2the bonding strength of glassy layer and ceramic heating core is high, SiO 2glassy layer can not come off, and experiment shows than prior art, to extend 1.9 times of left and right its useful life, and in production, the defect rate of product, lower than 1 ‰, is conducive to enterprise and reduces production costs.
In the manufacture method of full infrared radiation ceramic heater of the present invention, for reserved electrode link position on SiC ceramic heating core, can before 3. step sprays MoSi material powder, in the position of SiC ceramic heating core connecting electrode, refractory ceramics sleeve pipe be installed.Refractory ceramics sleeve pipe is by ZrO 2, Al 2o 3deng high temperature ceramic material, make, its fusing point is higher than 2000 ℃, can stop that MoSi material powder is attached to the ,Shi Gai position, position that refractory ceramics sleeve pipe is installed and can generate SiO during spraying MoSi material powder 2glassy layer, after 7. step lowers the temperature, takes off refractory ceramics sleeve pipe.

Claims (2)

1. the manufacture method of full infrared radiation ceramic heater, is characterized in that: comprise the steps:
1. with SiC crystal, make ceramic heating core;
2. with power, be 1-1.3KW, power density is 35-45 * 10 5w/cm 3laser beam with the process velocity of 30mm/ second, irradiate SiC ceramic heating core surfaces externally and internally, make that SiC ceramic heating core surfaces externally and internally is smooth, uniformity;
3. the SiC ceramic heating core surfaces externally and internally after laser cleaning sprays the thick MoSi layer of 50-100 μ m;
4. by step 3. in the SiC ceramic heating core of spraying MoSi layer be placed in drying oven, in the temperature of 180-200 ℃, dry 1.9-2.1 hour, obtain the SiC ceramic heating core with MoSi layer;
5. the SiC ceramic heating core with MoSi layer is switched under normal temperature in air, make SiC crystal heating to 1680-1750 ℃, and keep energising 5 minutes, make MoSi and the airborne O of SiC ceramic heating core surfaces externally and internally 2reaction generates SiO 2, SiO 2be wrapped in SiC ceramic heating core surfaces externally and internally, form SiO 2compact film, obtains SiO at SiC ceramic heating core surfaces externally and internally 2substrate;
6. by surfaces externally and internally with SiO 2the SiC ceramic heating core of substrate is inserted SiO 2in smelting furnace, SiO 2the neon of logical 0.01Mpa in smelting furnace, SiO 2in smelting furnace and the SiO of 1600 ℃ is housed 2fused mass, will be with SiO 2the SiC ceramic heating core of substrate immerses the SiO of 1600 ℃ 2in fused mass, keep taking out after 5 minutes, be cooled to 1460 ℃, make SiO 2siO in smelting furnace 2molecular link gathers in substrate, forms SiO 2glassy layer blank;
7. by 1460 ℃ with SiO 2the SiC ceramic heating core of glassy layer blank moves in deshydroxy stove, is progressively cooled to normal temperature, obtains the SiO that thickness is 200-600 μ m on SiC ceramic heating core surfaces externally and internally 2glassy layer.
2. the manufacture method of full infrared radiation ceramic heater according to claim 1, is characterized in that: before 3. step sprays MoSi material powder, in the position of SiC ceramic heating core connecting electrode, refractory ceramics sleeve pipe is installed.
CN201110373573.5A 2011-11-22 2011-11-22 Full infrared radiation ceramic heater and manufacturing method thereof Expired - Fee Related CN102404886B (en)

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CN102404886B true CN102404886B (en) 2014-01-15

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19614676C2 (en) * 1996-04-13 1998-09-03 Choe Kum Chol Process for refining SiC heating rods
JP4534620B2 (en) * 2004-06-22 2010-09-01 パナソニック電工株式会社 Infrared radiation element
CN201352860Y (en) * 2009-02-13 2009-11-25 周存文 Infrared radiation ceramic heater

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