CN106271188A - A kind of titanium cup Special vacuum solder and processing method thereof and soldering processes - Google Patents
A kind of titanium cup Special vacuum solder and processing method thereof and soldering processes Download PDFInfo
- Publication number
- CN106271188A CN106271188A CN201610869329.0A CN201610869329A CN106271188A CN 106271188 A CN106271188 A CN 106271188A CN 201610869329 A CN201610869329 A CN 201610869329A CN 106271188 A CN106271188 A CN 106271188A
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- China
- Prior art keywords
- solder
- titanium cup
- vacuum
- incubated
- component
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/26—Selection of soldering or welding materials proper with the principal constituent melting at less than 400 degrees C
- B23K35/268—Pb as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/008—Soldering within a furnace
Abstract
The invention provides a kind of titanium cup Special vacuum solder, be made up of following component: PbO78%~85%;TiO25%~10%;B2O35%~10%;ZnO0.5%~1.5%;SiO20.5%~0.8%;Al2O30.5%~0.8%;CuO 0.1%~0.5%.The processing method of titanium cup Special vacuum solder is as follows: step one, weighs each component in proportion and is placed on melting in platinum Pt crucible, after waiting each component to melt completely, is incubated with 950 DEG C~1050 DEG C and carries out homogenization of composition process, preparing glass solder block;Step 2, being broken into suitable granular size, ball milling becomes powder, is molded into flat-shaped cylinder base substrate;Step 3, base substrate enter the continuous tunnel furnace of 400 DEG C~420 DEG C and heat 3 minutes, are shaped to finished product.When the solder of the present invention is welded at the vacuum interlayer bleeding point of titanium cup, stable firm.
Description
Technical field
The present invention relates to vacuum brazing field, be specifically related to a kind of titanium cup Special vacuum solder and processing method thereof and soldering
Technique.
Background technology
Vacuum brazing refers to that workpiece heat is carried out in being welded on vacuum chamber.Double-layer vacuum titanium cup is accomplished by exhausting vacuum
In the case of, the bleeding point after vacuum interlayer evacuation is welded.The vacuum brazing material used at present mostly typically is glass
Solder, owing to the thermal coefficient of expansion of glass solder is at (11.5-12.5) * 10-6Between/K, compared to titanium material swollen making titanium cup
Swollen coefficient difference is more.The titanium material of making titanium cup thermal coefficient of expansion at different temperatures is as shown in the table:
Temperature/DEG C | Thermal coefficient of expansion/10-6/K |
20 | 7.6 |
100 | 7.6 |
200 | 8.9 |
300 | 9.5 |
400 | 9.6 |
500 | 9.7 |
During so existing glass solder to be directly applied to the soldering processes of titanium cup, easily occur that soldering is insecure, unstable
Situation.
Summary of the invention
The present invention is to solve double-layer vacuum titanium cup in anury vacuum process sealed with brazing problem, and provides a kind of titanium cup
Special vacuum solder and processing method thereof and soldering processes.
The technical solution used in the present invention is as follows:
A kind of titanium cup Special vacuum solder, is made up of by following mass percent following component:
PbO 78%~85%;
TiO25%~10%;
B2O35%~10%;
ZnO 0.5%~1.5%;
SiO20.5%~0.8%;
Al2O30.5%~0.8%;
CuO 0.1%~0.5%.
As preferably, the titanium cup Special vacuum solder of the present invention, it is made up of by following mass percent following component:
PbO 80%~82%;
TiO28%~10%;
B2O38%~10%;
ZnO 0.5%~1.5%;
SiO20.5%~0.8%;
Al2O30.5%~0.8%;
CuO 0.1%~0.5%.
As preferably, the titanium cup Special vacuum solder of the present invention, it is made up of by following mass percent following component:
PbO 81%;
TiO29%;
B2O38%;
ZnO 0.5%;
SiO20.5%;
Al2O30.5%;
CuO 0.5%。
The processing method of a kind of titanium cup Special vacuum solder, specifically comprises the following steps that
Step one, prepare solder: by PbO, TiO2、B2O3、ZnO 、SiO2、Al2O3、CuO each component weighs in proportion and is placed on platinum
Melting in gold Pt crucible, after waiting each component to melt completely, is incubated with 950 DEG C~1050 DEG C and carries out homogenization of composition process 40 points
Clock, prepares glass solder block;
Step 2, glass solder block are broken into suitable granular size, and ball milling becomes powder, use mo(u)ldenpress to be molded into flat-shaped circle
Post base substrate;
Step 3, base substrate enter the continuous tunnel furnace of 400 DEG C~420 DEG C and heat 3 minutes, are shaped to vacuum brazing material product.
The vacuum brazing technique of a kind of titanium cup Special vacuum solder, specifically comprises the following steps that
Step one, by according to claim 2 processing method prepare vacuum brazing material product be positioned over the solder at the end in titanium cup anury
At concave station;
After step 2, furnace temperature are less than 150 DEG C, ready titanium cup to be processed in step one are moved in vacuum drying oven, close fire door;
Step 3, bleed about 10min, and in stove, vacuum reaches below 100Pa, is initially powered up heating;
Step 4, intensification 5min reach 280 DEG C, are incubated 10min;
Step 5, intensification 5min reach 380 DEG C, are incubated 15min;
Step 6, intensification 5min reach 420 DEG C, are incubated 10min;
Step 7, intensification 10min reach 520 DEG C, are incubated 15min;
Step 8, intensification 10min reach 600 DEG C, are incubated 20min;
Step 9, power-off cooling, treat that the temp. in vacuum furnace is down to 150 DEG C, and blow-on door takes out titanium cup after cooling down completely.
The method have the advantages that the finished product prepared by the solder formula of the present invention, at 400 DEG C~420 DEG C of models
Enclosing thermal expansion coefficient is (9.5-9.7) * 10-6/ K, the titanium material with titanium cup has the expansion system being sufficiently close at the corresponding temperature
Number, thus when vacuum welding is at the vacuum interlayer bleeding point of titanium cup, stable performance, the most firmly.Compared to existing
Brazing material is more applicable for the soldering of titanium cup.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in further detail.
Embodiment 1
Weigh the material of following component:
PbO 78.4KG;
TiO210KG;
B2O310KG;
ZnO 0.5KG;
SiO20.5KG;
Al2O30.5KG;
CuO 0.1KG。
Weighing is placed on melting in platinum Pt crucible, after waiting each component to melt completely, goes forward side by side with 950 DEG C~1050 DEG C of insulations
Row homogenization of composition processes 40 minutes, prepares glass solder block;Then glass solder block is broken into suitable granular size, ball
Wear into powder (black pigment can also be added after being milled to powder as required), use mo(u)ldenpress to be molded into flat-shaped cylindrical blank
Body;The continuous tunnel furnace finally flat-shaped cylinder base substrate entering 400 DEG C~420 DEG C heats 3 minutes, is shaped to vacuum brazing material product.This
Embodiment makes the thermal coefficient of expansion of the solder obtained at a temperature of 400 DEG C~420 DEG C for (9.5-9.7) * 10-6/K。
The vacuum brazing technique of a kind of titanium cup Special vacuum solder, specifically comprises the following steps that
Step one, the vacuum brazing material product of above-mentioned preparation is positioned in titanium cup anury at the solder concave station at the end;
After step 2, furnace temperature are less than 150 DEG C, ready titanium cup to be processed in step one are moved in vacuum drying oven, close fire door;
Step 3, bleed about 10min, and in stove, vacuum reaches below 100Pa, is initially powered up heating;
Step 4, intensification 5min reach 280 DEG C, are incubated 10min;
Step 5, intensification 5min reach 380 DEG C, are incubated 15min;
Step 6, intensification 5min reach 420 DEG C, are incubated 10min;
Step 7, intensification 10min reach 520 DEG C, are incubated 15min;
Step 8, intensification 10min reach 600 DEG C, are incubated 20min;
Step 9, power-off cooling, treat that the temp. in vacuum furnace is down to 150 DEG C, and blow-on door takes out titanium cup.
Take out the titanium cup that soldering is good, it can be observed that the bleeding point weld after vacuum interlayer evacuation seals bright and clean and steady
Gu.Through using for a long time, this bleeding point weld is the most firm.Illustrate that the solder of the present invention is very suitable for the weldering of titanium cup
Connect.
Embodiment 2
Weigh the material of following component:
PbO 85KG;
TiO25KG;
B2O37.5KG;
ZnO 1.5KG;
SiO20.8KG;
Al2O30.8KG;
CuO 0.4KG。
Weighing is placed on melting in platinum Pt crucible, after waiting each component to melt completely, goes forward side by side with 950 DEG C~1050 DEG C of insulations
Row homogenization of composition processes 40 minutes, prepares glass solder block;Then glass solder block is broken into suitable granular size, ball
Wear into powder, use mo(u)ldenpress to be molded into flat-shaped cylinder base substrate;Finally flat-shaped cylinder base substrate is entered 400 DEG C~420 DEG C
Continuous tunnel furnace heats 3 minutes, is shaped to vacuum brazing material product.
The soldering processes of the present embodiment are with embodiment 1.
Embodiment 3
Weigh the material of following component:
PbO 81.5KG;
TiO210KG;
B2O35KG;
ZnO 1.5KG;
SiO20.8KG;
Al2O30.8KG;
CuO 0.4KG。
Weighing is placed on melting in platinum Pt crucible, after waiting each component to melt completely, goes forward side by side with 950 DEG C~1050 DEG C of insulations
Row homogenization of composition processes 40 minutes, prepares glass solder block;Then glass solder block is broken into suitable granular size, ball
Wear into powder, use mo(u)ldenpress to be molded into flat-shaped cylinder base substrate;Finally flat-shaped cylinder base substrate is entered 400 DEG C~420 DEG C
Continuous tunnel furnace heats 3 minutes, is shaped to vacuum brazing material product.
The soldering processes of the present embodiment are with embodiment 1.
Embodiment 4
Weigh the material of following component:
PbO 81KG;
TiO29KG;
B2O38KG;
ZnO 0.5KG;
SiO20.5KG;
Al2O30.5KG;
CuO 0.5KG。
Weighing is placed on melting in platinum Pt crucible, after waiting each component to melt completely, goes forward side by side with 950 DEG C~1050 DEG C of insulations
Row homogenization of composition processes 40 minutes, prepares glass solder block;Then glass solder block is broken into suitable granular size, ball
Wear into powder, use mo(u)ldenpress to be molded into flat-shaped cylinder base substrate;Finally flat-shaped cylinder base substrate is entered 400 DEG C~420 DEG C
Continuous tunnel furnace heats 3 minutes, is shaped to vacuum brazing material product.
The soldering processes of the present embodiment are with embodiment 1.
Embodiment 5
Weigh the material of following component:
PbO 80KG;
TiO27.5KG;
B2O39.5KG;
ZnO 1KG;
SiO20.7KG;
Al2O30.8KG;
CuO 0.5KG。
Weighing is placed on melting in platinum Pt crucible, after waiting each component to melt completely, goes forward side by side with 950 DEG C~1050 DEG C of insulations
Row homogenization of composition processes 40 minutes, prepares glass solder block;Then glass solder block is broken into suitable granular size, ball
Wear into powder, use mo(u)ldenpress to be molded into flat-shaped cylinder base substrate;Finally flat-shaped cylinder base substrate is entered 400 DEG C~420 DEG C
Continuous tunnel furnace heats 3 minutes, is shaped to vacuum brazing material product.
The soldering processes of the present embodiment are with embodiment 1.
Claims (5)
1. a titanium cup Special vacuum solder, it is characterised in that be made up of by following mass percent following component:
PbO 78%~85%;
TiO25%~10%;
B2O35%~10%;
ZnO 0.5%~1.5%;
SiO20.5%~0.8%;
Al2O30.5%~0.8%;
CuO 0.1%~0.5%.
2. titanium cup Special vacuum solder as claimed in claim 1, it is characterised in that:
It is made up of by following mass percent following component:
PbO 80%~82%;
TiO28%~10%;
B2O38%~10%;
ZnO 0.5%~1.5%;
SiO20.5%~0.8%;
Al2O30.5%~0.8%;
CuO 0.1%~0.5%.
3. titanium cup Special vacuum solder as claimed in claim 2, it is characterised in that:
It is made up of by following mass percent following component:
PbO 81%;
TiO29%;
B2O38%;
ZnO 0.5%;
SiO20.5%;
Al2O30.5%;
CuO 0.5%。
4. the processing method of titanium cup Special vacuum solder described in a claim 1, it is characterised in that specifically comprise the following steps that step
One, solder is prepared: by PbO, TiO2、B2O3、ZnO 、SiO2、Al2O3、CuO each component weighs in proportion and is placed on platinum Pt crucible
Middle melting, after waiting each component to melt completely, is incubated with 950 DEG C~1050 DEG C and carries out homogenization of composition process 40 minutes, preparing
Glass solder block;
Step 2, glass solder block are broken into suitable granular size, and ball milling becomes powder, use mo(u)ldenpress to be molded into flat-shaped circle
Post base substrate;
Step 3, base substrate enter the continuous tunnel furnace of 400 DEG C~420 DEG C and heat 3 minutes, are shaped to vacuum brazing material product.
5. the vacuum brazing technique of a titanium cup Special vacuum solder, it is characterised in that specifically comprise the following steps that
Step one, by according to claim 2 processing method prepare vacuum brazing material product be positioned over the solder at the end in titanium cup anury
At concave station;
After step 2, furnace temperature are less than 150 DEG C, ready titanium cup to be processed in step one are moved in vacuum drying oven, close fire door;
Step 3, bleed about 10min, and in stove, vacuum reaches below 100Pa, is initially powered up heating;
Step 4, intensification 5min reach 280 DEG C, are incubated 10min;
Step 5, intensification 5min reach 380 DEG C, are incubated 15min;
Step 6, intensification 5min reach 420 DEG C, are incubated 10min;
Step 7, intensification 10min reach 520 DEG C, are incubated 15min;
Step 8, intensification 10min reach 600 DEG C, are incubated 20min;
Step 9, power-off cooling, treat that the temp. in vacuum furnace is down to 150 DEG C, and blow-on door takes out titanium cup.
Priority Applications (1)
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CN201610869329.0A CN106271188A (en) | 2016-09-30 | 2016-09-30 | A kind of titanium cup Special vacuum solder and processing method thereof and soldering processes |
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CN201610869329.0A CN106271188A (en) | 2016-09-30 | 2016-09-30 | A kind of titanium cup Special vacuum solder and processing method thereof and soldering processes |
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Cited By (4)
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---|---|---|---|---|
CN107498211A (en) * | 2017-10-18 | 2017-12-22 | 镇江市锶达合金材料有限公司 | A kind of pb-free solder material and preparation method thereof |
CN109171389A (en) * | 2018-10-30 | 2019-01-11 | 江苏希诺实业有限公司 | A kind of titanium vacuum cup and preparation method thereof |
CN109182937A (en) * | 2018-11-05 | 2019-01-11 | 浙江飞剑科技有限公司 | A kind of titanium cup surface crystallization processing method |
CN109465601A (en) * | 2018-11-13 | 2019-03-15 | 西安庄信新材料科技有限公司 | A kind of method of titanium seamless tubes production titanium vacuum cup |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109465601A (en) * | 2018-11-13 | 2019-03-15 | 西安庄信新材料科技有限公司 | A kind of method of titanium seamless tubes production titanium vacuum cup |
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Application publication date: 20170104 |