CN102399614A - Composite solid lubricating agent, its preparation method and construction technology - Google Patents

Composite solid lubricating agent, its preparation method and construction technology Download PDF

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Publication number
CN102399614A
CN102399614A CN2010102735682A CN201010273568A CN102399614A CN 102399614 A CN102399614 A CN 102399614A CN 2010102735682 A CN2010102735682 A CN 2010102735682A CN 201010273568 A CN201010273568 A CN 201010273568A CN 102399614 A CN102399614 A CN 102399614A
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composite solid
solid lubricant
parts
lubricant agent
construction technology
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CN102399614B (en
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张军
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Abstract

The invention relates to a composite solid lubricating agent, which comprises by weight: 2 parts of lithium soap, 2 parts of modified graphite, 0.5 part of polytetrafluoroethene, 1 part of resin, 0.5 part of montmorillonite, 1 part of butylene, 0.5 part of organic molybdenum, 0.5 part of molybdenum disulfide, 0.5 part of dimethyl siloxane, 0.5 part of cellulose, 0.5 part of red lead, and 0.5 part of a melamine cyanurate complex. The preparation method consists of: raw material preparation; raw material mixing; and homogenization treatment. The construction technology includes: cleaning a position needing lubrication; conducting first coating uniformly; forming a composite solid lubricating film; gathering up the composite solid lubricating agent extruded from the position needing lubrication and applying it on a friction surface again regularly; exempting a coating lubricating position from cleaning during equipment repair and maintenance. The composite solid lubricating agent of the invention has the advantages of less consumption, less pollution, long effective lubrication time, labor intensity reducing, equipment element service life extending, and high temperature resistance.

Description

A kind of composite solid lubricant agent and preparation method thereof and construction technology
Technical field
The present invention relates to a kind of composite solid lubricant agent and preparation method thereof and construction technology, belong to the technical field of solid lubrication engineering science.
Background technology
In rotary kiln exposed gear, wheel band composite solid lubricant engineering, usually need use rainproof, dustproof, anti-shearing, high temperature resistant, the effectively lubricating cycle long, repair impaired loci, minimizing vibrations, adjustment cylinder of rotary kiln axle center, prevent the resistant to elevated temperatures extreme pressure composite solid lubricant agent that big or small gear ring teeth are burst apart.
The area is the traditional way of immersion lubrication lubrication or spray lubrication, also used conventional oils.Service procedure is generally changed oil once in per 3 months, refueled 1.2 tons/unit at every turn.With lubricator 200 kilograms of years after the employing solid lubrication engineering.
Conventional lubrication mode rotary kiln exposed gear abrasion loss next time is annual 2.87mm.Adopting the year abrasion loss behind this lubricant is 0.478mm.
In addition, rotary kiln begins gear and wheel is with under the pyritous condition, lubrication failure, wheel belt surface generation ladder type line usually can take place, shake problems such as big, that teeth are burst apart.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of composite solid lubricant agent, to solve the many weak points of existing in prior technology.The large-scale production that this invention is applicable to.
The technical problem that will solve required for the present invention, can realize through following technical scheme:
As first aspect of the present invention; A kind of composite solid lubricant agent; Its prescription comprises: 2 parts of lithium soaps, 2 parts of modified graphites, 0.5 part of tetrafluoroethylene, 1 part of resin, 0.5 part of smectite, 1 part of butylene, 0.5 part of organic-molybdenum, 0.5 part of molybdenumdisulphide, 0.5 part of dimethyl siloxane, 0.5 part of Mierocrystalline cellulose, 0.5 part of red lead, 0.5 part in melamine cyanurate complex compound according to the parts by weight meter.
As second section of the present invention, a kind of preparation method of composite solid lubricant agent may further comprise the steps:
(1) preparation of raw material:
According to the parts by weight meter, prepare 2 parts of lithium soaps, 2 parts of modified graphites, 0.5 part of tetrafluoroethylene, 1 part of resin, 0.5 part of smectite, 1 part of butylene, 0.5 part of organic-molybdenum, 0.5 part of molybdenumdisulphide, 0.5 part of dimethyl siloxane, 0.5 part of Mierocrystalline cellulose, 0.5 part of red lead, 0.5 part in melamine cyanurate complex compound;
(2) mixing of raw material:
With the ready material of step (1), make a distinction according to the kind of fluent meterial and solid matter, be divided in liquid blender and the solid-state blender compound;
(3) homogenizing is handled:
The ready material fluent meterial of step (2) and solid matter are added in the homogenizing still, when PM 350 rotating speeds, be warmed up to 120 degree, homogenizing cools to 55 degree and carries out packing and get final product after 60 minutes.
As third part of the present invention, a kind of construction technology of composite solid lubricant agent may further comprise the steps:
(1) position that will lubricate is cleaned out;
(2) apply first, with the lubricated mode of coating formula the composite solid lubricant agent being coated to uniformly needs lubricated position;
(3) (gear and wheel band) surface forms composite solid lubricant film at the lubricated position of needs;
(4) the composite solid lubricant agent that extrude at the position that regularly will lubricate is picked up back and is coated on the surface of friction;
(5) the lubricated position of coating formula is not cleaned when overhaul of the equipments and maintenance.
In the step (2), lubricated putty knife and the brush of adopting of said coating formula, composite solid lubricant oil is coated to need lubricated position.In the coating process, needing need not stop the mechanical power at lubricated position.
In the step (2), the said thickness that applies first is 2mm.
Said construction technology also comprises step (6), after composite solid lubricant film drying described in the step (3), and the agent of coating composite solid lubricant.
Beneficial effect of the present invention:
The lubricating system that the present invention adopts is lubricated for the coating formula, with the composite solid lubricant agent.
Service procedure of the present invention applied once in general 10 days, used 5.5 kilograms/unit of solid lubricant at every turn.
The present invention adopts that annual abrasion loss is 0.47mm under the composite solid lubricant mode.Prolong the equipment unit life-span more than 3 times.
It is few that the agent of composite solid that the present invention processes profit has a consumption, reduce lubricatedly pollute, labour intensity grow, is economized on resources, reduces to the effectively lubricating time, prolong the equipment unit life-span, rainproof, dustproof, anti-shearing, high temperature resistant, the effectively lubricating cycle long, repair impaired loci, minimizing vibrations, adjustment cylinder of rotary kiln axle center, prevent big or small gear ring teeth burst apart, high temperature resistant, extreme pressure property is high and anti-400 spend the pyritous advantages.
Embodiment
In order to make technique means of the present invention, creation characteristic, to reach purpose and effect and be easy to understand and understand,, further set forth the present invention below in conjunction with specific embodiment.
Embodiment 1
A kind of composite solid lubricant agent; Its prescription comprises: 2 parts of lithium soaps, 2 parts of modified graphites, 0.5 part of tetrafluoroethylene, 1 part of resin, 0.5 part of smectite, 1 part of butylene, 0.5 part of organic-molybdenum, 0.5 part of molybdenumdisulphide, 0.5 part of dimethyl siloxane, 0.5 part of Mierocrystalline cellulose, 0.5 part of red lead, 0.5 part in melamine cyanurate complex compound according to the parts by weight meter.
Embodiment 2
A kind of preparation method of composite solid lubricant agent may further comprise the steps:
(1) preparation of raw material:
Prepare raw material according to embodiment 1;
(2) mixing of raw material:
With the ready material of step (1), make a distinction according to the kind of fluent meterial and solid matter, be divided in liquid blender and the solid-state blender, mix, it is stirred;
(3) solidification treatment:
The ready material fluent meterial of step (2) and solid matter are added in the homogenizing still, when PM 350 rotating speeds, be warmed up to 120 degree, homogenizing cools to 55 degree and carries out packing and get final product after 60 minutes.
Embodiment 3
A kind of construction technology of composite solid lubricant agent may further comprise the steps:
(1) position that will lubricate is cleaned out;
(2) apply first, with the lubricated mode of coating formula the composite solid lubricant agent being coated to uniformly needs lubricated position; According to the Working environment and the mechanical features of rotary kiln, directly apply rotary kiln in conjunction with the agent of a plurality of material behavior design special composite solid lubricant and begin gear and take turns belt surface to get final product.
Lubricated putty knife and the brush of adopting of coating formula is coated to the position that need lubricate with composite solid lubricant oil, in the coating process, needing need not stop the mechanical power at lubricated position.
The thickness that applies first is 2mm.
(3) (like gear and wheel band) surface forms composite solid lubricant film at the lubricated position of needs;
(4) the composite solid lubricant agent that extrude at the position that regularly will lubricate is picked up back and is coated on the surface of friction;
(5) the lubricated position of coating formula is not cleaned when overhaul of the equipments and maintenance.
(6) after composite solid lubricant film drying described in the step (3), coating composite solid lubricant agent (1000 gram/unit)
The present invention makes with lubricator in rotary kiln exposed gear, the wheel band composite solid lubricant engineering.
The lubricating system that the present invention adopts is lubricated for the coating formula, with the composite solid lubricant agent.
Service procedure of the present invention applied once in general 10 days, used 5.5 kilograms/unit of solid lubricant at every turn.
The present invention adopts that annual abrasion loss is 0.47mm under the composite solid lubricant mode.Prolong the equipment unit life-span more than 3 times.
The present invention prolongs equipment rotary kiln exposed gear; 6 times of the life-spans in life-span of wheel band; Practice thrift the metal friction parts and make 6 times of resources; Thoroughly administer and moistened the pollution of lubricating oil environment; Self-align the concentricity of rotary kiln; Reduce the vibrations of rotary kiln and protected kliner coating simultaneously; Composite solid lubricant film spaced wheel band surface of friction; Stopping wheel band surface of friction metal directly contacts; Reduce the tooth top probability that bursts apart that crashes; Specific complex solid lubricant usage quantity is 1/20th of an original lubricating oil; Effectively prevented the abrasive wear that dust is got involved; The anti-400 degree pyritous characteristics of composite solid lubricant agent efficiently solve rotary kiln and begin gear and the lubrication failure problem of wheel band under hot conditions.
More than show and described ultimate principle of the present invention, principal character and advantage of the present invention.The technician of the industry should understand; The present invention is not restricted to the described embodiments; That describes in the foregoing description and the specification sheets just explains principle of the present invention; The present invention also has various changes and modifications under the prerequisite that does not break away from spirit and scope of the invention, and these variations and improvement all fall in the scope of the invention that requires protection.The present invention requires protection domain to be defined by appending claims and equivalent thereof.

Claims (6)

1. composite solid lubricant agent; Its prescription comprises: 2 parts of lithium soaps, 2 parts of modified graphites, 0.5 part of tetrafluoroethylene, 1 part of resin, 0.5 part of smectite, 1 part of butylene, 0.5 part of organic-molybdenum, 0.5 part of molybdenumdisulphide, 0.5 part of dimethyl siloxane, 0.5 part of Mierocrystalline cellulose, 0.5 part of red lead, 0.5 part in melamine cyanurate complex compound according to the parts by weight meter.
2. the preparation method of a kind of composite solid lubricant agent as claimed in claim 1 may further comprise the steps:
(1) preparation of raw material:
According to the parts by weight meter, prepare 2 parts of lithium soaps, 2 parts of modified graphites, 0.5 part of tetrafluoroethylene, 1 part of resin, 0.5 part of smectite, 1 part of butylene, 0.5 part of organic-molybdenum, 0.5 part of molybdenumdisulphide, 0.5 part of dimethyl siloxane, 0.5 part of Mierocrystalline cellulose, 0.5 part of red lead, 0.5 part in melamine cyanurate complex compound;
(2) mixing of raw material:
With the ready material of step (1), make a distinction according to the kind of fluent meterial and solid matter, be divided in liquid blender and the solid-state blender compound;
(3) homogenizing is handled:
The ready material fluent meterial of step (2) and solid matter are added in the homogenizing still, when PM 350 rotating speeds, be warmed up to 120 degree, homogenizing cools to 55 degree and carries out packing and get final product after 60 minutes.
3. the construction technology of a composite solid lubricant agent as claimed in claim 1 may further comprise the steps:
(1) position that will lubricate is cleaned out;
(2) apply first, with the lubricated mode of coating formula the composite solid lubricant agent being coated to uniformly needs lubricated position;
(3) form the composite solid lubricant oil film on the lubricated surface, position of needs;
(4) the composite solid lubricant agent that extrude at the position that regularly will lubricate is picked up back and is coated on the surface of friction;
(5) the lubricated position of coating formula is not cleaned when overhaul of the equipments and maintenance.
4. the construction technology of a kind of composite solid lubricant agent according to claim 3 is characterized in that, in the step (2), and lubricated putty knife and the brush of adopting of said coating formula, the composite solid lubricant agent is coated to need lubricated position.
5. the construction technology of a kind of composite solid lubricant agent according to claim 3 is characterized in that, in the step (2), the said thickness that applies first is 2mm.
6. the construction technology of a kind of composite solid lubricant agent according to claim 3 is characterized in that, said construction technology also comprises step (6), after composite solid lubricant film drying described in the step (3), and the agent of coating composite solid lubricant.
CN 201010273568 2010-09-07 2010-09-07 Composite solid lubricating agent, its preparation method and construction technology Expired - Fee Related CN102399614B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105646944A (en) * 2016-04-11 2016-06-08 中国科学技术大学 Preparation method of organic modified molybdenum disulfide nanosheets
CN107498211A (en) * 2017-10-18 2017-12-22 镇江市锶达合金材料有限公司 A kind of pb-free solder material and preparation method thereof
CN107557115A (en) * 2017-08-07 2018-01-09 武汉理工大学 A kind of kollag and its preparation technology for kiln converter
CN110312880A (en) * 2017-03-30 2019-10-08 三之星机带株式会社 The manufacturing method of pulley structure body and pulley structure body
CN111040850A (en) * 2019-12-24 2020-04-21 西安奥奈特固体润滑工程学研究有限公司 Heavy-load anti-shearing composite solid lubricating liquid and preparation method and construction process thereof
CN113015779A (en) * 2018-08-03 2021-06-22 道达尔销售服务公司 Lubricant composition with particulate combination
US11274739B2 (en) 2017-03-30 2022-03-15 Mitsuboshi Belting Ltd. Pulley structure and method for manufacturing pulley structure

Citations (4)

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WO2006069986A1 (en) * 2004-12-27 2006-07-06 Shell Internationale Research Maatschappij B.V. Urea-based lubricating grease composition
CN1926224A (en) * 2004-03-04 2007-03-07 Ntn株式会社 Grease composition and method for production thereof, and rolling bearing having the grease composition sealed therein
CN101235338A (en) * 2008-01-30 2008-08-06 益田润石(北京)化工有限公司 Open-type gear grease composition
CN101560434A (en) * 2009-05-05 2009-10-21 宁波润倍万灵润滑油有限公司 Lubricating grease specially used for injection molding machine and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1926224A (en) * 2004-03-04 2007-03-07 Ntn株式会社 Grease composition and method for production thereof, and rolling bearing having the grease composition sealed therein
WO2006069986A1 (en) * 2004-12-27 2006-07-06 Shell Internationale Research Maatschappij B.V. Urea-based lubricating grease composition
CN101235338A (en) * 2008-01-30 2008-08-06 益田润石(北京)化工有限公司 Open-type gear grease composition
CN101560434A (en) * 2009-05-05 2009-10-21 宁波润倍万灵润滑油有限公司 Lubricating grease specially used for injection molding machine and preparation method thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105646944A (en) * 2016-04-11 2016-06-08 中国科学技术大学 Preparation method of organic modified molybdenum disulfide nanosheets
CN105646944B (en) * 2016-04-11 2017-06-16 中国科学技术大学 A kind of preparation method of organically-modified molybdenum disulfide nano sheet
CN110312880A (en) * 2017-03-30 2019-10-08 三之星机带株式会社 The manufacturing method of pulley structure body and pulley structure body
US11274739B2 (en) 2017-03-30 2022-03-15 Mitsuboshi Belting Ltd. Pulley structure and method for manufacturing pulley structure
CN110312880B (en) * 2017-03-30 2023-04-18 三之星机带株式会社 Pulley structure and method for manufacturing pulley structure
CN107557115A (en) * 2017-08-07 2018-01-09 武汉理工大学 A kind of kollag and its preparation technology for kiln converter
CN107498211A (en) * 2017-10-18 2017-12-22 镇江市锶达合金材料有限公司 A kind of pb-free solder material and preparation method thereof
CN113015779A (en) * 2018-08-03 2021-06-22 道达尔销售服务公司 Lubricant composition with particulate combination
CN111040850A (en) * 2019-12-24 2020-04-21 西安奥奈特固体润滑工程学研究有限公司 Heavy-load anti-shearing composite solid lubricating liquid and preparation method and construction process thereof

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Application publication date: 20120404

Assignee: Xi'an Aonaite Solid Lubrication Engineering Research Co., Ltd.

Assignor: Zhang Jun

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Denomination of invention: Composite solid lubricating agent, its preparation method and construction technology

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