CN102399614B - Composite solid lubricating agent, its preparation method and construction technology - Google Patents
Composite solid lubricating agent, its preparation method and construction technology Download PDFInfo
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- CN102399614B CN102399614B CN 201010273568 CN201010273568A CN102399614B CN 102399614 B CN102399614 B CN 102399614B CN 201010273568 CN201010273568 CN 201010273568 CN 201010273568 A CN201010273568 A CN 201010273568A CN 102399614 B CN102399614 B CN 102399614B
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- Prior art keywords
- composite solid
- lubricating agent
- solid lubricating
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- construction technology
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- 239000007787 solid Substances 0.000 title claims abstract description 60
- 239000000314 lubricant Substances 0.000 title claims abstract description 51
- 239000002131 composite material Substances 0.000 title claims abstract description 49
- 238000005516 engineering process Methods 0.000 title claims abstract description 13
- 238000010276 construction Methods 0.000 title claims abstract description 12
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 238000000576 coating method Methods 0.000 claims abstract description 27
- 239000011248 coating agent Substances 0.000 claims abstract description 25
- 239000002994 raw material Substances 0.000 claims abstract description 9
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229920002678 cellulose Polymers 0.000 claims abstract description 6
- 239000001913 cellulose Substances 0.000 claims abstract description 6
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims abstract description 6
- -1 dimethyl siloxane Chemical class 0.000 claims abstract description 6
- 229910052744 lithium Inorganic materials 0.000 claims abstract description 6
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 6
- 239000011733 molybdenum Substances 0.000 claims abstract description 6
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052901 montmorillonite Inorganic materials 0.000 claims abstract description 6
- 229920005989 resin Polymers 0.000 claims abstract description 6
- 239000011347 resin Substances 0.000 claims abstract description 6
- 239000000344 soap Substances 0.000 claims abstract description 6
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 claims abstract description 6
- 238000012423 maintenance Methods 0.000 claims abstract description 4
- 238000002156 mixing Methods 0.000 claims abstract description 4
- 150000001875 compounds Chemical class 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 claims description 5
- 239000012467 final product Substances 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000005461 lubrication Methods 0.000 abstract description 10
- 230000001050 lubricating effect Effects 0.000 abstract description 8
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000008439 repair process Effects 0.000 abstract description 3
- 238000004140 cleaning Methods 0.000 abstract 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical class [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 abstract 1
- 238000000265 homogenisation Methods 0.000 abstract 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 abstract 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 abstract 1
- 238000005299 abrasion Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 230000001771 impaired effect Effects 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Abstract
The invention relates to a composite solid lubricating agent, which comprises by weight: 2 parts of lithium soap, 2 parts of modified graphite, 0.5 part of polytetrafluoroethene, 1 part of resin, 0.5 part of montmorillonite, 1 part of butylene, 0.5 part of organic molybdenum, 0.5 part of molybdenum disulfide, 0.5 part of dimethyl siloxane, 0.5 part of cellulose, 0.5 part of red lead, and 0.5 part of a melamine cyanurate complex. The preparation method consists of: raw material preparation; raw material mixing; and homogenization treatment. The construction technology includes: cleaning a position needing lubrication; conducting first coating uniformly; forming a composite solid lubricating film; gathering up the composite solid lubricating agent extruded from the position needing lubrication and applying it on a friction surface again regularly; exempting a coating lubricating position from cleaning during equipment repair and maintenance. The composite solid lubricating agent of the invention has the advantages of less consumption, less pollution, long effective lubrication time, labor intensity reducing, equipment element service life extending, and high temperature resistance.
Description
Technical field
The present invention relates to a kind of composite solid lubricating agent and preparation method thereof and construction technology, belong to the technical field of solid lubrication engineering science.
Background technology
Rotary kiln exposed gear, wheel usually need to use in the composite solid lubricant engineering rainproof, dustproof, anti-shearing, high temperature resistant, the effectively lubricating cycle long, repair impaired loci, reduce and shake, adjustment cylinder of rotary kiln axle center, prevent the resistant to elevated temperatures extreme pressure composite solid lubricating agent that big or small gear ring teeth are burst apart.
The traditional lubricating system in this position is the lubricated or spray lubrication of Dip profit formula, employing be also conventional lubrication oil.Service procedure is generally every 3 months and changes oil once, refuels 1.2 tons/unit at every turn.With lubricator 200 kilograms of years after employing solid lubrication engineering.
Under the conventional lubrication mode, rotary kiln exposed gear abrasion loss is annual 2.87mm.Adopting the year abrasion loss after this lubricant is 0.478mm.
In addition, rotary kiln begins gear to be with under the condition of high temperature with wheel, lubrication failure, wheel belt surface generation ladder type line usually can occur, shake the problems such as large, that teeth are burst apart.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of composite solid lubricating agent, to solve the existing many weak points of prior art.The large-scale production that this invention is applicable to.
The technical problem that will solve required for the present invention can be achieved through the following technical solutions:
As a first aspect of the present invention, a kind of composite solid lubricating agent, its formula comprises: 2 parts of lithium soaps, 2 parts of modified graphites, 0.5 part of tetrafluoroethylene, 1 part of resin, 0.5 part of montmorillonite, 1 part of butylene, 0.5 part of organic-molybdenum, 0.5 part of molybdenumdisulphide, 0.5 part of dimethyl siloxane, 0.5 part of Mierocrystalline cellulose, 0.5 part of red lead, 0.5 part, melamine cyanurate complex compound according to the parts by weight meter.
As second section of the present invention, a kind of preparation method of composite solid lubricating agent comprises the following steps:
(1) preparation of raw material:
According to the parts by weight meter, prepare 2 parts of lithium soaps, 2 parts of modified graphites, 0.5 part of tetrafluoroethylene, 1 part of resin, 0.5 part of montmorillonite, 1 part of butylene, 0.5 part of organic-molybdenum, 0.5 part of molybdenumdisulphide, 0.5 part of dimethyl siloxane, 0.5 part of Mierocrystalline cellulose, 0.5 part of red lead, 0.5 part, melamine cyanurate complex compound;
(2) mixing of raw material:
With the ready material of step (1), make a distinction according to the kind of fluent meterial and solid matter, be divided in liquid blender and solid-state blender compound;
(3) homogenizing is processed:
The ready material fluent meterial of step (2) and solid matter are added in the homogenizing still, be warmed up to 120 degree when per minute 350 rotating speed, homogenizing cools to 55 degree and carries out packing and get final product after 60 minutes.
As third part of the present invention, a kind of construction technology of composite solid lubricating agent comprises the following steps:
The position that (1) will need to lubricate is cleaned out;
(2) coating first, in the lubricated mode of coating type, composite solid lubricating agent being coated to uniformly needs lubricated position;
(3) form composite solid lubricant film on surface, the lubricated positions of needs (gear and wheel band);
The composite solid lubricating agent that extrude at the position that (4) regularly will need to lubricate is picked up back and is coated on surface of friction;
(5) the lubricated position of coating type is not cleaned when overhaul of the equipments and maintenance.
In step (2), lubricated putty knife and the brush of adopting of described coating type, composite solid lubricant oil is coated to needs lubricated position.In coating process, needing need not stop the mechanical power at lubricated position.
In step (2), the described thickness of coating first is 2mm.
Described construction technology also comprises step (6), after composite solid lubricant film drying described in step (3), and the coating composite solid lubricating agent.
Beneficial effect of the present invention:
The lubricating system that the present invention adopts is that coating type is lubricated, with composite solid lubricating agent.
The coating of general 10 days of service procedure of the present invention is once used solid lubricant 5.5 kilograms/unit at every turn.
The present invention adopts that under the composite solid lubricant mode, annual abrasion loss is 0.47mm.The extension device component life is more than 3 times.
It is few that the agent of composite solid that the present invention makes profit has a consumption, reduce lubricatedly pollute, labour intensity grow, is economized on resources, reduces to the effectively lubricating time, the extension device component life, rainproof, dustproof, anti-shearing, high temperature resistant, the effectively lubricating cycle long, repair impaired loci, reduce and shake, adjustment cylinder of rotary kiln axle center, prevent that big or small gear ring teeth from bursting apart, high temperature resistant, extreme pressure property is high and anti-400 spend the advantage of high temperature.
Embodiment
In order to make technique means of the present invention, creation characteristic, to reach purpose and effect is easy to understand, below in conjunction with specific embodiment, further set forth the present invention.
Embodiment 1
A kind of composite solid lubricating agent, its formula comprises: 2 parts of lithium soaps, 2 parts of modified graphites, 0.5 part of tetrafluoroethylene, 1 part of resin, 0.5 part of montmorillonite, 1 part of butylene, 0.5 part of organic-molybdenum, 0.5 part of molybdenumdisulphide, 0.5 part of dimethyl siloxane, 0.5 part of Mierocrystalline cellulose, 0.5 part of red lead, 0.5 part, melamine cyanurate complex compound according to the parts by weight meter.
Embodiment 2
A kind of preparation method of composite solid lubricating agent comprises the following steps:
(1) preparation of raw material:
Prepare raw material according to embodiment 1;
(2) mixing of raw material:
With the ready material of step (1), make a distinction according to the kind of fluent meterial and solid matter, be divided in liquid blender and solid-state blender, mix, it is stirred;
(3) solidification treatment:
The ready material fluent meterial of step (2) and solid matter are added in the homogenizing still, be warmed up to 120 degree when per minute 350 rotating speed, homogenizing cools to 55 degree and carries out packing and get final product after 60 minutes.
Embodiment 3
A kind of construction technology of composite solid lubricating agent comprises the following steps:
The position that (1) will need to lubricate is cleaned out;
(2) coating first, in the lubricated mode of coating type, composite solid lubricating agent being coated to uniformly needs lubricated position; According to Working environment and the mechanical features of rotary kiln, directly apply rotary kiln in conjunction with a plurality of material behavior design specialized composite solid lubricating agents and begin gear and take turns belt surface to get final product.
Lubricated putty knife and the brush of adopting of coating type, composite solid lubricant oil is coated to needs lubricated position, in coating process, needing need not stop the mechanical power at lubricated position.
The thickness of coating is 2mm first.
(3) form composite solid lubricant film on surface, the lubricated positions of needs (as gear and wheel band);
The composite solid lubricating agent that extrude at the position that (4) regularly will need to lubricate is picked up back and is coated on surface of friction;
(5) the lubricated position of coating type is not cleaned when overhaul of the equipments and maintenance.
(6) after composite solid lubricant film drying described in step (3), coating composite solid lubricating agent (1000 grams/unit)
The present invention makes with lubricator in rotary kiln exposed gear, wheel band composite solid lubricant engineering.
The lubricating system that the present invention adopts is that coating type is lubricated, with composite solid lubricating agent.
The coating of general 10 days of service procedure of the present invention is once used solid lubricant 5.5 kilograms/unit at every turn.
The present invention adopts that under the composite solid lubricant mode, annual abrasion loss is 0.47mm.The extension device component life is more than 3 times.
extension device rotary kiln exposed gear of the present invention, 6 times of the life-spans in life-span of wheel band, save the metal friction parts and make 6 times of resources, thoroughly administer and moistened the pollution of lubricating oil to environment, self-align the concentricity of rotary kiln, reduce the vibrations of rotary kiln and protected simultaneously kliner coating, composite solid lubricant film spaced wheel band surface of friction, stopping wheel band surface of friction metal directly contacts, reduce the tooth top probability that bursts apart that crashes, specific complex solid lubricant usage quantity is 1/20th of original lubricating oil, effectively prevented the abrasive wear that dust is got involved, the characteristic of the anti-400 degree high temperature of composite solid lubricating agent efficiently solves rotary kiln and begins gear and the lubrication failure problem of wheel band under hot conditions.
Above demonstration and described ultimate principle of the present invention, principal character and advantage of the present invention.The technician of the industry should understand; the present invention is not restricted to the described embodiments; that describes in above-described embodiment and specification sheets just illustrates principle of the present invention; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (6)
1. composite solid lubricating agent, its formula is comprised of 0.5 part of 2 parts of lithium soap, 2 parts of modified graphites, 0.5 part of tetrafluoroethylene, 1 part of resin, 0.5 part of montmorillonite, 1 part of butylene, 0.5 part of organic-molybdenum, 0.5 part of molybdenumdisulphide, 0.5 part of dimethyl siloxane, 0.5 part of Mierocrystalline cellulose, 0.5 part of red lead, melamine cyanurate complex compound according to the parts by weight meter.
2. the preparation method of a kind of composite solid lubricating agent as claimed in claim 1 comprises the following steps:
(1) preparation of raw material:
According to the parts by weight meter, prepare 2 parts of lithium soaps, 2 parts of modified graphites, 0.5 part of tetrafluoroethylene, 1 part of resin, 0.5 part of montmorillonite, 1 part of butylene, 0.5 part of organic-molybdenum, 0.5 part of molybdenumdisulphide, 0.5 part of dimethyl siloxane, 0.5 part of Mierocrystalline cellulose, 0.5 part of red lead, 0.5 part, melamine cyanurate complex compound;
(2) mixing of raw material:
With the ready material of step (1), make a distinction according to the kind of fluent meterial and solid matter, be divided in liquid blender and solid-state blender compound;
(3) homogenizing is processed:
The ready material fluent meterial of step (2) and solid matter are added in the homogenizing still, be warmed up to 120 degree when per minute 350 rotating speed, homogenizing cools to 55 degree and carries out packing and get final product after 60 minutes.
3. the construction technology of a composite solid lubricating agent as claimed in claim 1 comprises the following steps:
The position that (1) will need to lubricate is cleaned out;
(2) coating first, in the lubricated mode of coating type, composite solid lubricating agent being coated to uniformly needs lubricated position;
(3) at lubricated surface, the position formation composite solid lubricant oil film of needs;
The composite solid lubricating agent that extrude at the position that (4) regularly will need to lubricate is picked up back and is coated on surface of friction;
(5) the lubricated position of coating type is not cleaned when overhaul of the equipments and maintenance.
4. the construction technology of a kind of composite solid lubricating agent according to claim 3, is characterized in that, in step (2), and lubricated putty knife and the brush of adopting of described coating type, composite solid lubricating agent is coated to needs lubricated position.
5. the construction technology of a kind of composite solid lubricating agent according to claim 3, is characterized in that, in step (2), the described thickness of coating first is 2mm.
6. the construction technology of a kind of composite solid lubricating agent according to claim 3, is characterized in that, described construction technology also comprises step (6), after composite solid lubricant oil film drying described in step (3), and the coating composite solid lubricating agent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010273568 CN102399614B (en) | 2010-09-07 | 2010-09-07 | Composite solid lubricating agent, its preparation method and construction technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010273568 CN102399614B (en) | 2010-09-07 | 2010-09-07 | Composite solid lubricating agent, its preparation method and construction technology |
Publications (2)
| Publication Number | Publication Date |
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| CN102399614A CN102399614A (en) | 2012-04-04 |
| CN102399614B true CN102399614B (en) | 2013-06-26 |
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| CN 201010273568 Expired - Fee Related CN102399614B (en) | 2010-09-07 | 2010-09-07 | Composite solid lubricating agent, its preparation method and construction technology |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105646944B (en) * | 2016-04-11 | 2017-06-16 | 中国科学技术大学 | A kind of preparation method of organically-modified molybdenum disulfide nano sheet |
| JP6731433B2 (en) * | 2017-03-30 | 2020-07-29 | 三ツ星ベルト株式会社 | Pulley structure and method for manufacturing pulley structure |
| MY195899A (en) | 2017-03-30 | 2023-02-27 | Mitsuboshi Belting Ltd | Pulley Structure and Method for Manufacturing Pulley Structure |
| CN107557115B (en) * | 2017-08-07 | 2020-04-21 | 武汉理工大学 | Solid lubricant for kiln and converter and preparation process thereof |
| CN107498211A (en) * | 2017-10-18 | 2017-12-22 | 镇江市锶达合金材料有限公司 | A kind of pb-free solder material and preparation method thereof |
| EP3604486A1 (en) * | 2018-08-03 | 2020-02-05 | Total Marketing Services | Lubricant composition with a combination of particles |
| CN111040850A (en) * | 2019-12-24 | 2020-04-21 | 西安奥奈特固体润滑工程学研究有限公司 | Heavy-load anti-shearing composite solid lubricating liquid and preparation method and construction process thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1926224A (en) * | 2004-03-04 | 2007-03-07 | Ntn株式会社 | Grease composition and method for production thereof, and rolling bearing having the grease composition sealed therein |
| CN101235338A (en) * | 2008-01-30 | 2008-08-06 | 益田润石（北京）化工有限公司 | Open-type gear grease composition |
| CN101560434A (en) * | 2009-05-05 | 2009-10-21 | 宁波润倍万灵润滑油有限公司 | Lubricating grease specially used for injection molding machine and preparation method thereof |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4769456B2 (en) * | 2004-12-27 | 2011-09-07 | 昭和シェル石油株式会社 | Urea-based lubricating grease composition, rolling bearing and electric power steering device |
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2010
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1926224A (en) * | 2004-03-04 | 2007-03-07 | Ntn株式会社 | Grease composition and method for production thereof, and rolling bearing having the grease composition sealed therein |
| CN101235338A (en) * | 2008-01-30 | 2008-08-06 | 益田润石（北京）化工有限公司 | Open-type gear grease composition |
| CN101560434A (en) * | 2009-05-05 | 2009-10-21 | 宁波润倍万灵润滑油有限公司 | Lubricating grease specially used for injection molding machine and preparation method thereof |
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| CN102399614A (en) | 2012-04-04 |
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Application publication date: 20120404 Assignee: Xi'an Aonaite Solid Lubrication Engineering Research Co., Ltd. Assignor: Zhang Jun Contract record no.: 2014610000082 Denomination of invention: Composite solid lubricating agent, its preparation method and construction technology Granted publication date: 20130626 License type: Exclusive License Record date: 20140430 |
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