CN102363151B - Low-temperature dry distillation and high-temperature quick thermal decomposition treatment process method for municipal domestic garbage - Google Patents

Low-temperature dry distillation and high-temperature quick thermal decomposition treatment process method for municipal domestic garbage Download PDF

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CN102363151B
CN102363151B CN 201110190577 CN201110190577A CN102363151B CN 102363151 B CN102363151 B CN 102363151B CN 201110190577 CN201110190577 CN 201110190577 CN 201110190577 A CN201110190577 A CN 201110190577A CN 102363151 B CN102363151 B CN 102363151B
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郭洪平
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Rizhao Futai Environment Science & Technology Go Ltd
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RIZHAO FUTAI ENVIRONMENTAL PROTECTION TECHNOLOGY Co Ltd
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Abstract

本发明公开了一种城市生活垃圾低温干馏高温快速热分解处理工艺方法,属于城市生活垃圾处理、利用技术领域。本项目利用高温分解过程中产生的可燃气体对垃圾预处理和烘干、对热分解炉进行加热,做到了不需要消耗额外的能源就可以处理掉垃圾并使之变废为宝,完成了垃圾再生能源的循环利用;阴阳循环高温热分解炉的研发成功,解决了垃圾高温热分解工艺及设备的关键技术难题;有机物垃圾加压成型技术使垃圾批量化处理和再生碳的热值得到了有效保证;垃圾处理过程中封闭缺氧条件下的高温热分解及添加剂的使用抑制和消除了二恶英的产生,而且无粉尘和烟气直接排放,使二次污染问题得到了解决;垃圾减容率和资源利用率达到了最大化。

Figure 201110190577

The invention discloses a low-temperature carbonization and high-temperature rapid thermal decomposition treatment process for urban domestic waste, which belongs to the technical field of urban domestic waste treatment and utilization. This project uses the combustible gas produced in the pyrolysis process to pretreat and dry the garbage, and heat the pyrolysis furnace, so that the garbage can be disposed of without consuming additional energy and turned into treasure, and the waste is completed. The recycling of renewable energy; the successful research and development of the yin-yang circulation high-temperature thermal decomposition furnace, which solved the key technical problems of the high-temperature thermal decomposition process and equipment of waste; the pressure molding technology of organic waste has effectively guaranteed the batch processing of waste and the calorific value of regenerated carbon ;The high-temperature pyrolysis under closed and anoxic conditions and the use of additives in the process of garbage disposal inhibit and eliminate the generation of dioxins, and there is no direct emission of dust and smoke, which solves the problem of secondary pollution; Garbage volume reduction rate and resource utilization is maximized.

Figure 201110190577

Description

一种城市生活垃圾低温干馏高温快速热分解处理工艺方法A low-temperature carbonization and high-temperature rapid thermal decomposition treatment process for municipal solid waste

技术领域 technical field

本发明属于城市生活垃圾处理技术领域,是一种先进的垃圾处理综合系统工艺方法,尤其是一种城市生活垃圾低温干馏高温快速热分解处理工艺方法,一种在特定温度条件下,运用低温干馏和高温快速热分解技术,实现不焚烧、无二次污染、能源再生利用的工艺方法。  The invention belongs to the technical field of municipal solid waste treatment, and is an advanced comprehensive system process for solid waste treatment, especially a low-temperature dry distillation high-temperature rapid thermal decomposition treatment process for municipal solid waste. And high-temperature rapid thermal decomposition technology, to achieve no incineration, no secondary pollution, energy regeneration and utilization process. the

背景技术 Background technique

随着我国经济建设和城市建设的高速发展,城市框架越来越大,城市人口不断增多,生活垃圾量也越来越多,生活垃圾已成为我们所面临的急需解决的环境问题之一。全世界垃圾年增长速度为8.42%,而中国垃圾增长率达到10%以上,仅中国每年就产生近1.5亿吨城市垃圾。目前,生活垃圾的处理已经摆放在各级政府的议事日程之上,严重影响国民生计,垃圾产量激增,严重危害环境。  With the rapid development of my country's economic construction and urban construction, the urban framework is getting bigger and bigger, the urban population is increasing, and the amount of domestic garbage is also increasing. Domestic garbage has become one of the environmental problems we are facing that need to be solved urgently. The annual growth rate of garbage in the world is 8.42%, while the growth rate of garbage in China reaches more than 10%. China alone produces nearly 150 million tons of urban garbage every year. At present, the disposal of domestic waste has been placed on the agenda of governments at all levels, which has seriously affected the livelihood of the people, and the surge in waste production has seriously endangered the environment. the

生活垃圾组成复杂,其中可利用的成分很多,特别是随着地球资源有限这一意识逐渐深入人心,生活垃圾的正确处理及综合利用已是大势所趋。这不但能实现废物减量化、环境的保护和对有限的资源和能源的节约,而且能大大降低处理成本。  The composition of domestic waste is complex, and there are many components that can be used. Especially as the awareness of the limited resources of the earth has gradually become popular, the correct treatment and comprehensive utilization of domestic waste has become the general trend. This can not only realize waste reduction, environmental protection and saving of limited resources and energy, but also greatly reduce treatment costs. the

在我国城市成活垃圾的处理方式多采取填埋、焚烧、造肥等方式,这些传统处理方式给我们带来了二次污染,浪费了大量的可再生利用资源。这些简易处理工艺也是导致垃圾无法减量化的重要原因。改进和创新生活垃圾处理工艺,避免二次污染,节约和再生资源成为当前生活垃圾技术的核心问题。  In my country, urban living garbage is mostly treated by landfill, incineration, composting, etc. These traditional treatment methods have brought us secondary pollution and wasted a lot of renewable resources. These simple treatment processes are also an important reason for the inability to reduce waste. Improving and innovating domestic waste treatment processes, avoiding secondary pollution, saving and regenerating resources have become the core issues of current domestic waste technology. the

发明内容 Contents of the invention

为了克服上述技术问题,本发明提供了一种城市生活垃圾低温干馏高温快速热分解处理工艺方法。  In order to overcome the above-mentioned technical problems, the present invention provides a low-temperature dry distillation high-temperature rapid thermal decomposition treatment process for municipal solid waste. the

为达到上述目的,本发明采取的技术方案是:将生活垃圾进行破袋、磁选、挤压、烘干、粉碎、磁选、多级分选后,加入添加剂,使用阴阳循环窑进行低温干馏-高温热分解碳化;对热分解产生的氯化氢气体在氢氧化钠反应池进行置换成盐处理,使氯与烧碱反应后还原为工业盐;对有机物等进行热分解处理得到再生碳;将无机固体垃圾和建筑垃圾加入再生煤及页岩烧制成绿化环保砖;其可燃综合气体通过酸碱化合生成盐和水,清除不可燃烧物进行水洗降温处理,将剩余可燃综合气体通过燃烧热能转换器分离收集使用;另外,碳化和制砖过程中产生的余热经过循环通道用于项目本身循环使用。  In order to achieve the above purpose, the technical solution adopted by the present invention is: after the domestic garbage is broken into bags, magnetically separated, extruded, dried, pulverized, magnetically separated, and multi-stage sorted, additives are added, and low-temperature dry distillation is carried out using a yin-yang circulation kiln. -High-temperature pyrolysis carbonization; replace the hydrogen chloride gas generated by thermal decomposition into salt in the sodium hydroxide reaction tank, and reduce the chlorine to industrial salt after reacting with caustic soda; thermally decompose organic matter to obtain regenerated carbon; convert inorganic solids Garbage and construction waste are added to recycled coal and shale and fired into green and environmentally friendly bricks; the combustible composite gas is combined with acid and alkali to form salt and water, and the incombustibles are removed for water washing and cooling treatment, and the remaining combustible composite gas is separated by a combustion heat energy converter Collect and use; In addition, the waste heat generated in the process of carbonization and brick making passes through the circulation channel for recycling of the project itself. the

在经过破袋、磁选、挤压、烘干、粉碎、磁选、多级分选后得到的生活垃圾中加入添加剂和阳窑炉在400-1000℃温度条件下,使用阴阳循环窑进行低温干馏和高温快速热分解碳 化处理。  Add additives and anode kilns to the domestic waste obtained after bag breaking, magnetic separation, extrusion, drying, crushing, magnetic separation, and multi-stage sorting. Under the temperature condition of 400-1000 ℃, use a yin and yang circulation kiln to carry out low temperature Dry distillation and high temperature rapid pyrolysis carbonization treatment. the

对热分解产生的氯化氢气体在氢氧化钠反应池进行置换成盐处理,使氯与烧碱反应后还原为工业盐;对有机物等进行热分解处理得到再生碳;其产生的热量进行转换使用,将无机固体垃圾和建筑垃圾加入再生煤、页岩烧制成绿化环保砖。  The hydrogen chloride gas produced by thermal decomposition is replaced into salt in the sodium hydroxide reaction tank, and the chlorine and caustic soda are reacted and then reduced to industrial salt; the organic matter is thermally decomposed to obtain regenerated carbon; the heat generated by it is converted and used. Inorganic solid waste and construction waste are added to recycled coal and shale to be fired into green and environmentally friendly bricks. the

在低温干馏和高温快速热分解处理过程中产生的可燃综合气体,通过酸碱化合生成盐和水,清除不可燃烧物再加催化剂水洗进行降温处理,将处理后得到的可燃综合气体再用于高温热分解窑炉加热,剩余的可燃气体通过燃烧热能转换器分离收集使用。  The combustible composite gas produced in the process of low-temperature dry distillation and high-temperature rapid thermal decomposition is combined with acid and alkali to generate salt and water, and the incombustibles are removed, and then the catalyst is washed with water for cooling treatment, and the combustible composite gas obtained after the treatment is reused at high temperature The thermal decomposition kiln is heated, and the remaining combustible gas is separated and collected by the combustion heat energy converter. the

在碳化和制砖过程中产生的余热,经过循环通道再次应用于项目本身使用。  The waste heat generated in the process of carbonization and brick making is reapplied to the project itself through the circulation channel. the

本发明所能带来的有益效果是:  The beneficial effects that the present invention can bring are:

1、由于设计了在特定温度下,使用阴阳循环窑进行低温干馏-高温热分解碳化,断氧加温,以物理分解为主,杜绝二

Figure RE-GSB0000115988460000021
英和有毒烟气的产生,隔离和处理了二
Figure RE-GSB0000115988460000022
英产生的元凶-氯。因此解决了生活垃圾处理过程中的焚烧污染和有机化学反应造成的资源浪费。  1. Due to the design of low-temperature dry distillation-high-temperature thermal decomposition and carbonization at a specific temperature, the yin-yang circulation kiln is used, and the oxygen is cut off to heat, and the physical decomposition is mainly used to prevent secondary
Figure RE-GSB0000115988460000021
British and toxic fumes are generated, isolated and treated for two
Figure RE-GSB0000115988460000022
The culprit produced by British - chlorine. Therefore, the waste of resources caused by incineration pollution and organic chemical reactions in the process of domestic waste treatment is solved.

2、由于设计了生活垃圾分选,通过对热分解产生的氯化氢气体在氢氧化钠反应池进行置换成盐处理,使氯与烧碱反应后还原为工业盐;对有机物等进行特定的处理得到再生碳;其产生的热量将无机固体垃圾和建筑垃圾烧制成绿化环保砖。可将生活垃圾减量为零、实现全资源回收和高价值利用。  2. Due to the design of domestic waste sorting, the hydrogen chloride gas produced by thermal decomposition is replaced into salt in the sodium hydroxide reaction tank, so that chlorine can be reduced to industrial salt after reacting with caustic soda; organic matter can be regenerated by specific treatment carbon; the heat generated by it burns inorganic solid waste and construction waste into green bricks. It can reduce domestic waste to zero, realize full resource recovery and high-value utilization. the

3、由于技术方案设计科学高效,可行性强,还具有批量化、易操作、投资小、成本较低、收益大的特点。  3. Due to the scientific and efficient design of the technical scheme, the feasibility is strong, and it also has the characteristics of batch production, easy operation, small investment, low cost and large profit. the

具体实施方式 Detailed ways

本发明的实施例:  Embodiments of the invention:

1、将垃圾挤压,浸出液集中在储化池中经过处理后达到二级排放标准,泥渣进行碳化处理。  1. Squeeze the garbage, concentrate the leaching solution in the storage tank, and then meet the secondary discharge standard after treatment, and carbonize the sludge. the

2、将垃圾破碎、挤压、烘干并经过一二级破碎,经磁选后将金属等分类回收。  2. The garbage is crushed, squeezed, dried, and subjected to primary and secondary crushing, and the metals are classified and recycled after magnetic separation. the

3、破碎后的垃圾经过风选和筛选,有机物和塑料与无机固体垃圾分离;有机物和塑料进入阴窑干馏,无机物进入制砖车间。  3. After the crushed garbage is selected by wind and screened, the organic matter and plastic are separated from the inorganic solid waste; the organic matter and plastic enter the kiln for dry distillation, and the inorganic matter enters the brick workshop. the

4、在阴窑将烘干的加入添加剂的垃圾和页岩制成的砖坯进行干馏、脱水、去氧;阳窑温度在400-1000℃温度下,由于添加剂的作用使垃圾砖快速热分解碳化;垃圾中的有机质被分解成焦炭和可燃气体CO、SO2及部分不燃烧的氯化氢、二氧化碳;碳化时产生的少量可燃气体于1300℃左右高温中燃尽,而不燃烧的氯化氢等气体进入氢氧化钠反应池中,是氯化钠化合形成盐;加入添加剂的目的是杜绝二

Figure RE-GSB0000115988460000023
英的产生,同时燃烧室温度在温度下,保证了有毒有害的有机气体完全燃烧,从而保证了不产生二
Figure RE-GSB0000115988460000024
英。  4. Dry distillation, dehydration, and deoxidation of bricks made of garbage and shale with additives added in the yin kiln; the temperature of the yang kiln is 400-1000 ℃, and the garbage bricks are rapidly thermally decomposed and carbonized due to the action of additives ; The organic matter in the garbage is decomposed into coke, combustible gas CO, SO2 and partially non-combustible hydrogen chloride and carbon dioxide; a small amount of combustible gas produced during carbonization is burned at a high temperature of about 1300 ° C, and non-combustible hydrogen chloride and other gases enter the hydrogen oxidation process. In the sodium reaction pool, sodium chloride is combined to form salt; the purpose of adding additives is to prevent secondary
Figure RE-GSB0000115988460000023
At the same time, the temperature of the combustion chamber is at a high temperature, which ensures the complete combustion of toxic and harmful organic gases, thus ensuring that no secondary gases are produced.
Figure RE-GSB0000115988460000024
Britain.

5、碳化后的有机再生碳经中国检疫研究院检测,17种二

Figure RE-GSB0000115988460000031
英的成分基本为零,可作为燃料使用。  5. The carbonized organic renewable carbon has been tested by the China Quarantine Research Institute, and 17 kinds of secondary
Figure RE-GSB0000115988460000031
The composition of Ying is basically zero and can be used as fuel.

6、以垃圾再生煤为燃料加入添加剂,将垃圾中的无机物加页岩烧制成再生新型建筑材料,绿化环保用砖。  6. Add additives by using recycled coal from garbage as fuel, and burn the inorganic matter and shale in the garbage to make recycled new building materials and bricks for greening and environmental protection. the

7、将碳化和烧结过程中产生的余热用于烘干垃圾和热水供应系统、农业保温大棚等。  7. Use the waste heat generated in the process of carbonization and sintering to dry garbage and hot water supply systems, agricultural heat preservation greenhouses, etc. the

在城市生活垃圾低温干馏高温快速热分解处理工艺方法的技术领域内其步骤是:先将生活垃圾进行破袋、磁选、挤压、烘干、粉碎、磁选、多级分选后,加入特定添加剂,使用阴阳循环窑进行低温干馏-高温热分解碳化;对热分解产生的氯化氢气体在氢氧化钠反应池进行置换成盐处理,对有机物等进行特定的处理得到再生碳;热分解将无机固体垃圾和建筑垃圾加少量再生煤及页岩烧制成绿化环保砖;另外,碳化和制砖过程中产生的余热应用于项目本身循环使用的技术内容都在本发明的保护范围内。  In the technical field of low-temperature dry distillation high-temperature rapid thermal decomposition treatment process for municipal solid waste, the steps are: firstly carry out bag breaking, magnetic separation, extrusion, drying, crushing, magnetic separation and multi-stage separation of domestic solid waste, and then add Specific additives, use yin and yang circulation kiln for low-temperature dry distillation-high-temperature pyrolysis carbonization; replace the hydrogen chloride gas generated by thermal decomposition into salt in the sodium hydroxide reaction tank, and perform specific treatment on organic matter to obtain regenerated carbon; thermal decomposition will convert inorganic Solid waste and construction waste plus a small amount of recycled coal and shale are fired into green and environmentally friendly bricks; in addition, the technical content of applying the waste heat generated in the process of carbonization and brick making to the recycling of the project itself is within the protection scope of the present invention. the

Claims (1)

1.一种城市生活垃圾低温干馏高温快速热分解处理工艺方法,其特征在于该工艺方法的流程为:1. A low-temperature dry distillation high-temperature rapid thermal decomposition treatment process for municipal solid waste, characterized in that the process flow of the process is: (1)将垃圾挤压,浸出液集中在储化池中经过处理后达到二级排放标准,泥渣进行碳化处理;(1) Squeeze the garbage, concentrate the leachate in the storage tank and reach the secondary discharge standard after treatment, and carbonize the sludge; (2)将垃圾破碎、挤压、烘干并经过一二级破碎,经磁选后将金属分类回收;(2) The garbage is crushed, squeezed, dried and subjected to primary and secondary crushing, and the metals are classified and recycled after magnetic separation; (3)破碎后的垃圾经过风选和筛选,有机物和塑料与无机固体垃圾分离;有机物和塑料进入阴窑干馏,无机物进入制砖车间;(3) After the crushed garbage is selected by air and screened, the organic matter and plastic are separated from the inorganic solid waste; the organic matter and plastic enter the kiln for dry distillation, and the inorganic matter enters the brick workshop; (4)在阴窑将烘干的加入氢氧化钙添加剂的垃圾和页岩制成的砖坯进行干馏、脱水、去氧;阳窑温度在400-1000℃温度下,由于上述添加剂的作用使垃圾砖快速热分解碳化;垃圾中的有机物质被分解成焦炭和可燃气体及部分不燃烧的氯化氢、二氧化碳;碳化时产生的少量可燃气体于1300℃左右高温中燃尽,而不燃烧的氯化氢气体进入氢氧化钠反应池中进行置换成盐处理,使氯与烧碱反应后还原为工业盐;(4) Dry distillation, dehydration, and deoxygenation of the dried garbage and shale bricks made of calcium hydroxide additives in the yin kiln; the temperature of the yang kiln is at 400-1000 °C, and the garbage will Rapid pyrolysis and carbonization of bricks; the organic matter in the garbage is decomposed into coke, combustible gas and partially non-combustible hydrogen chloride and carbon dioxide; a small amount of combustible gas produced during carbonization is burned at a high temperature of about 1300 ° C, and the non-combustible hydrogen chloride gas enters The sodium hydroxide reaction tank is replaced into salt, so that chlorine and caustic soda are reacted and then reduced to industrial salt; (5)热分解将无机固体垃圾和建筑垃圾加少量再生煤及页岩烧制成绿化环保砖;(5) Thermal decomposition: Inorganic solid waste and construction waste plus a small amount of recycled coal and shale are fired into green and environmentally friendly bricks; (6)碳化和制砖过程中产生的余热应用于项目本身循环使用。(6) The waste heat generated in the process of carbonization and brick making is applied to the project itself for recycling.
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