CN102358496A - Vacuum system of pneumatic disk sucking machine - Google Patents
Vacuum system of pneumatic disk sucking machine Download PDFInfo
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- CN102358496A CN102358496A CN2011102990905A CN201110299090A CN102358496A CN 102358496 A CN102358496 A CN 102358496A CN 2011102990905 A CN2011102990905 A CN 2011102990905A CN 201110299090 A CN201110299090 A CN 201110299090A CN 102358496 A CN102358496 A CN 102358496A
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Abstract
The invention provides a vacuum system of a pneumatic disk sucking machine. From an air supply source, air is changed into stable working air pressure required by a machine via a relief-pressure valve to enter a shunt; the shunt connects an air path to the inlets of six pneumatic switch buttons of different functions; the outlets of the pneumatic switch buttons are respectively accessed into reversing valves of different functions so as to control the air inlets and air outlets of two cylinders; the cylinders are controlled to work by the flow of a scavenging air valve; a pneumatic touch valve in the middle of a disk sucking rack is started when a surface plate carrier touches a lever so as to drive a vacuum generator to generate flow; a rubber sucking disk generates vacuum pressure to absorb the surface plate carrier; the vacuum air path generates negative pressure to 0.8 Pascal; vacuum phenomenon generates an adsorption carrier; and the vacuum phenomenon is finished within 3-5 seconds.
Description
Technical field
The present invention relates to a kind of gas circuit, relate in particular to the vacuum system of sucker machine.
Background technology
Existing sucker machine is with the principle of vacuum pump and vacuum reservoir generation vacuum suction, and vacuum pump utilizes dry storage battery or external work about electric power generation vacuum pressure to adsorb dull and stereotyped loading.Existing sucker machine itself leans on work about electric power, can't work after the outage; Vacuum pump produces vacuum pressure length consuming time; The sucker machine is designed with circuit.
Summary of the invention
The invention is intended to provide a kind of sucker machine of pure gas circuit, need not rely on circuit and carry out work, die even air supply source takes place, loading still firmly is adsorbed on the sucker, the vacuum system of the Pneumatic suction cup machine that does not break away from.
The invention provides a kind of vacuum system of Pneumatic suction cup machine, said vacuum system comprises flow divider valve F5, rising button S2, decline button S1, the first three position five-way valve D2, cylinder C1, noise silencer E1, noise silencer E2; The end of rising button S2 is connected with the outlet 1 of flow divider valve F5; The other end of rising button S2 is connected with the right side interface of the first three position five-way valve D2; The end of decline button S1 is connected with the outlet 1 of flow divider valve F5; The other end of decline button S1 is connected with the left side interface of the first three position five-way valve D2, and the interface 1,2,3,4,5 of the said first three position five-way valve D2 connects chamber Q1, the chamber Q2 of cylinder C1, noise silencer E1, the outlet 3 of flow divider valve F5, the noise silencer E2 of cylinder C1 respectively;
Said vacuum system also comprises cw button S3, conter clockwise button S4, the second three position five-way valve D4, cylinder C2; The end of cw button S3 is connected with the outlet 1 of flow divider valve F5; The other end of cw button S3 is connected with the left side interface of the second three position five-way valve D4; The end of conter clockwise button S4 is connected with the outlet 1 of flow divider valve F5; The other end of conter clockwise button S4 is connected with the right side interface of the second three position five-way valve D4, and the interface 1,2,3,4,5 of the said second three position five-way valve D4 connects chamber Q4, the chamber Q3 of cylinder C2, noise silencer E3, the outlet 2 of flow divider valve F5, the noise silencer E4 of cylinder C2 respectively;
Said vacuum system also comprises switch S 5, bumps valve S7, two-position three-way valve D3, vacuum generator A1, check valve D5; Said switch S 5 one ends are connected with the outlet 1 of flow divider valve F5; The other end is connected with the side interface of two-position three-way valve D3, and said a section of valve S7 of bumping is connected with the outlet 4 of flow divider valve F5, and the other end is connected with the interface 3 of two-position three-way valve D3; The interface 1 of two-position three-way valve D3 is connected with vacuum generator A1; The interface 2 of two-position three-way valve D3 is connected with sucker, and the other end of vacuum generator A1 is connected with check valve D5, and the other end of check valve D5 is connected with sucker.
The time of the vacuum system generation vacuum pressure of Pneumatic suction cup machine of the present invention is very fast, accomplishes vacuum state in 3 to 5 seconds; Vacuum pressure is without any need for form of power; Because gas circuit is a physical construction, air supply source takes place die, loading still firmly is adsorbed on the sucker, does not break away from; The gas circuit simple structure, self-opening generation vacuum state; Full pneumatic control system: reach cylinder with load is steadily moved through the cooperation between the pneumatic valve,, control freely and make things convenient for stop servo-actuated.The automatic adsorption system of vacuum: efficient and convenient absorption load, required time is extremely short, and efficient is high.Even power supply temporarily interrupts, also can keep the long period to draw load.The sucker machine that vacuum system of the present invention is used when having a power failure, can carry out the work of air compressor with common small generator, thereby the sucker machine just can be worked.Certainly, air compressor is a kind of selection mode of source of the gas, but can substitute with other sources of the gas.
As further improvement of the present invention, also comprise air compressor B1, said air compressor B1 is connected with said flow divider valve F5.
As further improvement of the present invention, also comprise air filter D1, said air filter D1 is arranged on the front end of flow divider valve F5.
As further improvement of the present invention, also comprise switch S 6, said switch S 6 is serially connected between switch S 5 and the two-position three-way valve D3, and perhaps said switch S 6 is serially connected between the outlet 1 of switch S 5 and flow divider valve F5.
Double-button Bleed-Air Control System: prevent that one-handed performance from taking place out of control and mistake is bumped the injury that button causes.
The present invention adopts automatic vacuum absorption, as long as let sucker can produce vacuum automatically near load, in 3 seconds, accomplishes adsorption function.
As further improvement of the present invention, also comprise order flow regulating valve F3 and order flow regulating valve F4, said order flow regulating valve F3 and order flow regulating valve F4 are arranged between sucker and the two-position three-way valve D3.
Carrying out sucker through order flow regulating valve F3 with order flow regulating valve F4 selects: can close N/R sucker gas circuit as required, reach and optimize the sucker size, more can adapt to payload size and change.
As further improvement of the present invention, said noise silencer E2 is provided with the control cock of displacements of cylinders stretching speed.
As further improvement of the present invention; Also comprise and regulate control cock F1 and the control cock F2 that rotates speed; Said control cock F1 is arranged between the chamber Q4 of interface 1 and cylinder C2 of the said second three position five-way valve D4, and control cock F2 is arranged between the chamber Q3 of interface 2 and cylinder C2 of the said second three position five-way valve D4.
As further improvement of the present invention, said sucker is at least two.
The invention has the beneficial effects as follows: reality air road is used in the pneumatic vacuum cup machine of the dull and stereotyped sheet material of carrying (like glass, stone material, surfacings and airtight such as steel plate); Vacuum System Design relies on vacuum generator; Vacuum pressure produces the principle of suction, change-over valve, pneumatic button switch; The cooperation of pneumatic vigour part such as boiler check valve, the dull and stereotyped loading that can adsorb 100kg to 1000kg in moment.
Description of drawings
Fig. 1 is the overall gas circuit structure scheme drawing of the present invention;
Fig. 2 carries out the structural representation that the branch frame table shows with Fig. 1;
Fig. 3 is the enlarged drawing of A110 part among Fig. 1;
Fig. 4 is the enlarged drawing of A210 part among Fig. 1;
Fig. 5 is the enlarged drawing of A310 part among Fig. 1;
Fig. 6 is the enlarged drawing of A410 part among Fig. 1;
Fig. 7 is the enlarged drawing of A510 part among Fig. 1.
The specific embodiment
Below in conjunction with the description of drawings and the specific embodiment the present invention is further specified.
Sucker machine vacuum air-channel begins from air supply source (being provided by factory); Get into diverter after becoming the required stable operation air pressure of machine through filtering pressure reducing valve; Diverter is connected to gas circuit the import of the pneumatic switch button of 6 difference in functionalitys; The outlet of pneumatic button inserts the change-over valve of difference in functionality respectively, thereby controls the air inlet/outlet of two cylinders (master cylinder and countercylinder), through the flow control cylinder operation of scavenge valve.Pneumatic touch-control valve in the middle of suction cup carrier, when dull and stereotyped loading touched lever, pneumatic valve was opened, and produced flow thereby drive vacuum generator.Rubber suction cups produces vacuum pressure and adsorbs dull and stereotyped loading.Vacuum air-channel produces negative pressure to 0.8 handkerchief, and vacuum phenomenon produces the absorption loading, and this vacuum phenomenon is created in 3 to 5 seconds and accomplishes.
As shown in Figure 1, a kind of vacuum system of Pneumatic suction cup machine, said vacuum system comprise flow divider valve F5, rising button S2, decline button S1, the first three position five-way valve D2, cylinder C1, noise silencer E1, noise silencer E2, air compressor B1, air filter D1; Said air compressor B1, air filter D1 are connected with the said flow divider valve F5 order of connection; The end of rising button S2 is connected with the outlet 1 of flow divider valve F5; The other end of rising button S2 is connected with the right side interface of the first three position five-way valve D2; The end of decline button S1 is connected with the outlet 1 of flow divider valve F5; The other end of decline button S1 is connected with the left side interface of the first three position five-way valve D2, and the interface 1,2,3,4,5 of the said first three position five-way valve D2 connects chamber Q1, the chamber Q2 of cylinder C1, noise silencer E1, the outlet 3 of flow divider valve F5, the noise silencer E2 of cylinder C1 respectively; Said noise silencer E2 is provided with the control cock of displacements of cylinders stretching speed.
Said vacuum system also comprises cw button S3, conter clockwise button S4, the second three position five-way valve D4, cylinder C2; The end of cw button S3 is connected with the outlet 1 of flow divider valve F5; The other end of cw button S3 is connected with the left side interface of the second three position five-way valve D4; The end of conter clockwise button S4 is connected with the outlet 1 of flow divider valve F5; The other end of conter clockwise button S4 is connected with the right side interface of the second three position five-way valve D4, and the interface 1,2,3,4,5 of the said second three position five-way valve D4 connects chamber Q4, the chamber Q3 of cylinder C2, noise silencer E3, the outlet 2 of flow divider valve F5, the noise silencer E4 of cylinder C2 respectively; Also comprise and regulate control cock F1 and the control cock F2 that rotates speed; Said control cock F1 is arranged between the chamber Q4 of interface 1 and cylinder C2 of the said second three position five-way valve D4, and control cock F2 is arranged between the chamber Q3 of interface 2 and cylinder C2 of the said second three position five-way valve D4.
Said vacuum system also comprises switch S 5, bumps valve S7, two-position three-way valve D3, vacuum generator A1, check valve D5, switch S 6, order flow regulating valve F3 and order flow regulating valve F4; Said switch S 5 one ends are connected with the side interface of two-position three-way valve D3, and the other end is connected with switch S 6, and the other end of switch S 6 is connected with the outlet 1 of flow divider valve F5; Said a section of valve S7 of bumping is connected with the outlet 4 of flow divider valve F5; The other end is connected with the interface 3 of two-position three-way valve D3, and the interface 1 of two-position three-way valve D3 is connected with vacuum generator A1, and the interface 2 of two-position three-way valve D3 is connected with sucker; The other end of vacuum generator A1 is connected with check valve D5, and the other end of check valve D5 is connected with sucker.Said order flow regulating valve F3 and order flow regulating valve F4 are arranged between sucker and the two-position three-way valve D3.
Said sucker is at least two.Can be 4,6, or more, also can be odd number.
Working process of the present invention is explained as follows:
Main gas circuit is by Air compressor B1 and air filter D1, and flow divider valve F5 composition, and the pressure gas that comes out from F5 cooperates switch to accomplish exercises through each bar branch road.Mainly containing three branch roads explains as follows:
1. master cylinder rise and fall function: control rising button S2 and decline button S1 are connected to flow divider valve outlet 1, are used to control pilot-operated type three position five-way valve D2 action, and then control cylinder rising and down maneuver.
Down maneuver: press the S1 switch, make 1 and 3 to connect, pressurized air promotes the D2 spool through S1 and moves right, and 4 and 1 of D2 is connected, and 2 and 5 connect.Pressurized air is by the Q1 chamber of the 4 interfaces entering C1 of D2, cylinder elongation, the decline of sucker machine.Thereby gas flows into scalable noise silencer E2. through 2 with 5 and regulates cylinder elongation (decline of sucker machine) speed in the cylinder.
Vertical motion: press the S2 switch, make 1 and 3 to connect, pressurized air promotes the D2 spool through S2 and is moved to the left, and 4 and 2 of D2 is connected, and 1 and 3 connect.Pressurized air is by the Q2 chamber of the 4 interfaces entering C1 of D2, cylinders retract, the rising of sucker machine.Gas flows into noise silencer E1 through 1 with 3 in the cylinder.
2. the positive and negative turn over function of little cylinder: control cw button S3 and conter clockwise button S4 are connected to flow divider valve outlet 1, are used to control pilot-operated type three position five-way valve D4 action, and then control cylinder cw and conter clockwise action.
The cw action: press the S3 switch, make 1 and 3 to connect, pressurized air promotes the D4 spool through S3 and moves right, and 4 and 1 of D4 is connected, and 2 and 5 connect.Pressurized air is by the Q4 chamber of the 4 interfaces process sequential adjustment valve F1 entering C2 of D4, and cylinder extends, and load clockwise rotates. and gas is followed 5 inflow noise silencer E4 through 2 in the cylinder.Control cock F1 scalable velocity of rotation.
The conter clockwise action: press the S4 switch, make 1 and 3 to connect, pressurized air promotes the D4 spool through S4 and is moved to the left, and 4 and 2 of D4 is connected, and 1 and 3 connect.Pressurized air is passed through the Q3 chamber that sequential adjustment valve F2 gets into C2 by 4 interfaces of D4, cylinders retract, and load rotates counterclockwise.Gas flows into noise silencer E3 through 1 with 3 in the cylinder.Control cock F2 scalable velocity of rotation.
3. vacuum suction and double-button venting function: air-breathing function produces the vacuum suction load through bumping valve S7 control vacuum generator, and venting is controlled two-position three-way valve D3 through S5 with the S6 combined action and put down load.
Vacuum suction: bump valve S7 and run into load, switch opens links to each other with 3 through 1, and pressurized air gets into vacuum generator A1 and begins to extract the sucker vacuum.
The venting function: have only and press switch S 5 and S6 simultaneously, connect 1 and 3 simultaneously, pressurized air could get into two-position three-way valve D3 promotion spool and move right, and makes 2 and 3 to connect, because under the situation of absorption load, S7 is a closure state, promptly 1 and 3 communicates.So pressurized air gets into sucker again through No. 3 mouth to 2 mouths of S7 entering D3, pressurized air gets into sucker once more like this, works as air pressure balance, and load is sent, and S7 opens, and cuts off pressurized air.Up to adsorbing load once more, the air-breathing function of repeating vacuum then.Order flow regulating valve F3 and F4 through being connected on the sucker can optionally use the part sucker.D5 is a check valve among the figure.
Above content is to combine concrete preferred implementation to the further explain that the present invention did, and can not assert that practical implementation of the present invention is confined to these explanations.For the those of ordinary skill of technical field under the present invention, under the prerequisite that does not break away from the present invention's design, can also make some simple deduction or replace, all should be regarded as belonging to protection scope of the present invention.
Claims (8)
1. the vacuum system of a Pneumatic suction cup machine, it is characterized in that: said vacuum system comprises flow divider valve F5, rising button S2, decline button S1, the first three position five-way valve D2, cylinder C1, noise silencer E1, noise silencer E2; The end of rising button S2 is connected with the outlet 1 of flow divider valve F5; The other end of rising button S2 is connected with the right side interface of the first three position five-way valve D2; The end of decline button S1 is connected with the outlet 1 of flow divider valve F5; The other end of decline button S1 is connected with the left side interface of the first three position five-way valve D2, and the interface 1,2,3,4,5 of the said first three position five-way valve D2 connects chamber Q1, the chamber Q2 of cylinder C1, noise silencer E1, the outlet 3 of flow divider valve F5, the noise silencer E2 of cylinder C1 respectively;
Said vacuum system also comprises cw button S3, conter clockwise button S4, the second three position five-way valve D4, cylinder C2; The end of cw button S3 is connected with the outlet 1 of flow divider valve F5; The other end of cw button S3 is connected with the left side interface of the second three position five-way valve D4; The end of conter clockwise button S4 is connected with the outlet 1 of flow divider valve F5; The other end of conter clockwise button S4 is connected with the right side interface of the second three position five-way valve D4, and the interface 1,2,3,4,5 of the said second three position five-way valve D4 connects chamber Q4, the chamber Q3 of cylinder C2, noise silencer E3, the outlet 2 of flow divider valve F5, the noise silencer E4 of cylinder C2 respectively;
Said vacuum system also comprises switch S 5, bumps valve S7, two-position three-way valve D3, vacuum generator A1, check valve D5; Said switch S 5 one ends are connected with the outlet 1 of flow divider valve F5; The other end is connected with the side interface of two-position three-way valve D3, and said a section of valve S7 of bumping is connected with the outlet 4 of flow divider valve F5, and the other end is connected with the interface 3 of two-position three-way valve D3; The interface 1 of two-position three-way valve D3 is connected with vacuum generator A1; The interface 2 of two-position three-way valve D3 is connected with sucker, and the other end of vacuum generator A1 is connected with check valve D5, and the other end of check valve D5 is connected with sucker.
2. the vacuum system of Pneumatic suction cup machine according to claim 1 is characterized in that: also comprise air compressor B1, said air compressor B1 is connected with said flow divider valve F5.
3. the vacuum system of Pneumatic suction cup machine according to claim 1 is characterized in that: also comprise air filter D1, said air filter D1 is arranged on the front end of flow divider valve F5.
4. the vacuum system of Pneumatic suction cup machine according to claim 1 is characterized in that: also comprise switch S 6, said switch S 6 is serially connected between switch S 5 and the two-position three-way valve D3, and perhaps said switch S 6 is serially connected between the outlet 1 of switch S 5 and flow divider valve F5.
5. the vacuum system of Pneumatic suction cup machine according to claim 1 is characterized in that: also comprise order flow regulating valve F3 and order flow regulating valve F4, said order flow regulating valve F3 and order flow regulating valve F4 are arranged between sucker and the two-position three-way valve D3.
6. the vacuum system of Pneumatic suction cup machine according to claim 1 is characterized in that: said noise silencer E2 is provided with the control cock of displacements of cylinders stretching speed.
7. the vacuum system of Pneumatic suction cup machine according to claim 1; It is characterized in that: also comprise and regulate control cock F1 and the control cock F2 that rotates speed; Said control cock F1 is arranged between the chamber Q4 of interface 1 and cylinder C2 of the said second three position five-way valve D4, and control cock F2 is arranged between the chamber Q3 of interface 2 and cylinder C2 of the said second three position five-way valve D4.
8. the vacuum system of Pneumatic suction cup machine according to claim 1 is characterized in that: said sucker is at least two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110299090.5A CN102358496B (en) | 2011-09-28 | 2011-09-28 | Vacuum system of pneumatic disk sucking machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110299090.5A CN102358496B (en) | 2011-09-28 | 2011-09-28 | Vacuum system of pneumatic disk sucking machine |
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| CN102358496A true CN102358496A (en) | 2012-02-22 |
| CN102358496B CN102358496B (en) | 2013-04-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110299090.5A Expired - Fee Related CN102358496B (en) | 2011-09-28 | 2011-09-28 | Vacuum system of pneumatic disk sucking machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102990151A (en) * | 2012-12-10 | 2013-03-27 | 天水锻压机床(集团)有限公司 | Vacuum chuck control system for plate grabbing |
| CN105236148A (en) * | 2015-11-05 | 2016-01-13 | 新兴河北工程技术有限公司 | Automatic tube blocking preventing device and material pipeline conveying system |
| CN108263855A (en) * | 2017-12-26 | 2018-07-10 | 桐乡市杰乐进出口有限公司 | A kind of pneumatic type feeding device for plank |
| CN112061948A (en) * | 2020-08-28 | 2020-12-11 | 北京京仪自动化装备技术有限公司 | Vacuum system |
| CN112762039A (en) * | 2021-01-08 | 2021-05-07 | 中国铁建重工集团股份有限公司 | Full-pneumatic automatic control system for vacuum slag discharge pump |
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| CN102009707A (en) * | 2010-11-22 | 2011-04-13 | 江苏申锡建筑机械有限公司 | Vacuum system of machinery leg of window wiping robot |
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| CN202245167U (en) * | 2011-09-28 | 2012-05-30 | 深圳市创思泰科技有限公司 | Vacuum system of pneumatic sucking disc machine |
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| US6344782B1 (en) * | 2001-06-19 | 2002-02-05 | Jim Chi Hsiang Yang | Dry type vacuum cleaner/sander switching adapter |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102990151A (en) * | 2012-12-10 | 2013-03-27 | 天水锻压机床(集团)有限公司 | Vacuum chuck control system for plate grabbing |
| CN105236148A (en) * | 2015-11-05 | 2016-01-13 | 新兴河北工程技术有限公司 | Automatic tube blocking preventing device and material pipeline conveying system |
| CN108263855A (en) * | 2017-12-26 | 2018-07-10 | 桐乡市杰乐进出口有限公司 | A kind of pneumatic type feeding device for plank |
| CN112061948A (en) * | 2020-08-28 | 2020-12-11 | 北京京仪自动化装备技术有限公司 | Vacuum system |
| CN112762039A (en) * | 2021-01-08 | 2021-05-07 | 中国铁建重工集团股份有限公司 | Full-pneumatic automatic control system for vacuum slag discharge pump |
| CN112762039B (en) * | 2021-01-08 | 2023-02-03 | 中国铁建重工集团股份有限公司 | Full-pneumatic automatic control system for vacuum slag discharge pump |
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| CN102358496B (en) | 2013-04-17 |
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Effective date of registration: 20160113 Address after: 701, room 29, overseas student Pioneer Building, 518000 South Ring Road, Nanshan District hi tech Zone, Guangdong, Shenzhen Patentee after: Shenzhen chuangsi Thailand Digital Technology Co.,Ltd. Address before: 518000 No. 111, No. 41, Mount Shun Road, Shekou, Guangdong, Shenzhen, Nanshan District Patentee before: SHENZHEN TRANSTECH TECHNOLOGY CO.,LTD. |
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