CN102353615A - Measuring apparatus and measuring method for dispersivity of piled granular substances - Google Patents
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Abstract
本发明涉及的是颗粒堆积物弥散度测量装置及测量方法,其中的颗粒物弥散度测量装置有一个带有出入口的长方形测试容器,测试容器的出口与抽吸泵连接,测试容器有一个测试腔体,测试腔体两端的腔体壁上布满细小的筛眼,测试腔体靠近出口的部位设置带有海绵充填物的隔筛,测试腔体与出口之间为缓冲腔,测试腔体与入口之间也有一个缓冲腔,测试腔体与入口相对的部位设置有两块挡板;测试容器底面是透明的,测试容器底面下部设置有激光扫描成像装置,测试容器上部带有不透明的遮光盖子,抽吸泵、激光扫描成像装置通过信号传输线连接到信号输出接头上。本发明能够对层流流体冲击作用下的颗粒堆积物分散能力进行测量,为颗粒物流动能力提供了一种评价方法。
The present invention relates to a particle accumulation dispersion measurement device and a measurement method, wherein the particle dispersion measurement device has a rectangular test container with an inlet and outlet, the outlet of the test container is connected with a suction pump, and the test container has a test cavity , the chamber walls at both ends of the test chamber are covered with tiny meshes, and the part of the test chamber close to the exit is provided with a sieve with sponge filling, a buffer chamber between the test chamber and the exit, and a buffer chamber between the test chamber and the entrance. There is also a buffer chamber in between, and two baffles are arranged at the part opposite to the entrance of the test chamber; the bottom of the test container is transparent, and a laser scanning imaging device is installed on the bottom of the test container, and an opaque light-shielding cover is provided on the upper part of the test container. The suction pump and the laser scanning imaging device are connected to the signal output connector through the signal transmission line. The invention can measure the dispersing ability of particle deposits under the impact of laminar flow fluid, and provides an evaluation method for the flow ability of particles.
Description
一、 技术领域: 1. Technical field:
本发明涉及的是对颗粒堆积物流动性能进行评价装置,具体涉及的是在层流流态流体的冲击作用下的颗粒堆积物弥散度测量装置及测量方法。 The invention relates to a device for evaluating the flow performance of particle deposits, in particular to a device and method for measuring the dispersion of particle deposits under the impact of laminar flow state fluid.
二、背景技术: 2. Background technology:
现有固体堆积物质的流动性能的测量设备主要应用在粉体的流动性测量,主要是测量粉体安息角的值,再根据这个参数值的大小评价粉体的流动能力。目前,还没有颗粒堆积物在流体介质中流动性能的测量设备。弥散度的具体概念是,颗粒堆积物在其他流体介质的冲击作用下的分散能力,使用弥散度数值的大小评价颗粒堆积物的流动能力。 The existing measurement equipment for the flowability of solid accumulation materials is mainly used in the measurement of powder flowability, mainly to measure the value of the angle of repose of the powder, and then evaluate the flowability of the powder according to the value of this parameter. Currently, there is no device for measuring the flow properties of particle deposits in fluid media. The specific concept of dispersibility is the dispersibility of particle accumulations under the impact of other fluid media, and the value of dispersibility is used to evaluate the flow ability of particle accumulations.
判断流体流动状态的参数叫雷诺数, ,为流体密度,为流体动力粘度,为流场的速度,为流场的特征长度。,流体为紊流流动,,为过渡状态,,流体为层流流动。通过调整流体的密度、粘度、速度可以改变流体的流动状态。 The parameter to judge the fluid flow state is called Reynolds number. , is the fluid density, is the hydrodynamic viscosity, is the velocity of the flow field, is the characteristic length of the flow field. , the fluid is a turbulent flow, , for the transition state, , the fluid is laminar flow. The flow state of the fluid can be changed by adjusting the density, viscosity, and speed of the fluid.
三、发明内容: 3. Contents of the invention:
本发明的目的是提供颗粒堆积物弥散度测量装置,它用于解决现有技术无法对颗粒堆积物在流体介质中流动性能进行测量的问题,本发明的另一个目的是提供颗粒堆积物弥散度测量装置的测量方法。 The object of the present invention is to provide a particle accumulation dispersion measurement device, which is used to solve the problem that the prior art cannot measure the flow performance of the particle accumulation in a fluid medium. Another purpose of the present invention is to provide the particle accumulation dispersion The measuring method of the measuring device.
本发明解决其技术问题所采用的技术方案是:这种颗粒物弥散度测量装置有一个带有出入口的长方形测试容器,测试容器的出口与抽吸泵连接,测试容器有一个测试腔体,测试腔体两端的腔体壁上布满细小的筛眼,测试腔体靠近出口的部位设置带有海绵充填物的隔筛,测试腔体与出口之间为缓冲腔,测试腔体与入口之间也有一个缓冲腔,测试腔体与入口相对的部位设置有两块挡板;测试容器底面是透明的,测试容器底面下部设置有激光扫描成像装置,测试容器上部带有不透明的遮光盖子,抽吸泵、激光扫描成像装置通过信号传输线连接到信号输出接头上。
The technical scheme adopted by the present invention to solve its technical problems is: the particle dispersion measurement device has a rectangular test container with an inlet and outlet, the outlet of the test container is connected with a suction pump, the test container has a test chamber, and the test chamber The walls of the chamber at both ends of the test chamber are covered with tiny meshes. A sieve with a sponge filling is set near the exit of the test chamber. There is a buffer chamber between the test chamber and the exit, and there is also a A buffer chamber, two baffles are installed at the part opposite to the entrance of the test chamber; the bottom of the test container is transparent, a laser scanning imaging device is installed on the bottom of the test container, an opaque light-shielding cover is provided on the top of the test container, and the
上述方案中测试容器长度1~5米,测试腔体深度0.2~0.4米、宽度0.6~0.9米;挡板的高度0.2~0.4米、长度0.2~0.4米,两块挡板之间的宽度0.1~0.2米。 In the above scheme, the length of the test container is 1-5 meters, the depth of the test chamber is 0.2-0.4 meters, and the width is 0.6-0.9 meters; the height of the baffle is 0.2-0.4 meters, the length is 0.2-0.4 meters, and the width between the two baffles is 0.1 ~0.2 meters.
上述方案中测试容器入口与储液箱连接,测试容器入口处安装调节阀,抽吸泵的出口连接另一个储液箱。 In the above solution, the inlet of the test container is connected to the liquid storage tank, a regulating valve is installed at the inlet of the test container, and the outlet of the suction pump is connected to another liquid storage tank.
上述方案中信号输出接头连接电脑。 In the above solution, the signal output connector is connected to the computer.
上述颗粒物弥散度测量装置的测量方法: The measurement method of the above particle dispersion measuring device:
一、暂时关闭测试容器入口,将测试容器内放满水,把颗粒物堆积在两块挡板之间,并规整成表面平整的规则矩形,测量堆积物高度H; 1. Temporarily close the entrance of the test container, fill the test container with water, accumulate the particles between the two baffles, and arrange them into a regular rectangle with a flat surface, and measure the height H of the accumulation;
二、打开测试容器入口,启动并调节抽吸泵抽吸速度,对密度为1.0~1.2g/cm3、动力粘度为50~70的流体进行抽吸,使流体的流动速度达到0.5~0.8m/s,此时流体的流动状态为层流流态,盖上遮光盖子,对颗粒堆积物进行5-10分钟的冲击;由于流体的冲击作用,一部分颗粒物被流体冲出挡板处,这部分颗粒物沉淀在测试容器底面上,构成具有一定面积的图形形状,放出测试容器内流体; 2. Open the entrance of the test container, start and adjust the suction speed of the suction pump, the density is 1.0~1.2g/cm 3 , and the dynamic viscosity is 50~70 Suction the fluid so that the flow velocity of the fluid reaches 0.5~0.8m/s. At this time, the flow state of the fluid is a laminar flow state. Cover the shading cover and impact the particle accumulation for 5-10 minutes; because the fluid Part of the particles are washed out of the baffle by the fluid, and this part of the particles settles on the bottom surface of the test container, forming a graphic shape with a certain area, and releasing the fluid in the test container;
三、使用激光扫描成像装置,将测试容器内颗粒物弥散形成的不规则形状扫描成像在电脑中,计算颗粒物弥散形状的面积S及从挡板处冲出的颗粒物体积V,将挡板内剩余的颗粒堆积物表面整平,测量高度值h,颗粒弥散度=(H-h)*(S/V)/H,电脑显示测量结果。 3. Use a laser scanning imaging device to scan and image the irregular shape formed by the dispersion of particles in the test container on the computer, calculate the area S of the dispersed shape of the particles and the volume V of the particles washed out from the baffle, and remove the remaining particles in the baffle The surface of the particle accumulation is leveled, the height value h is measured, the particle dispersion=(H-h)*(S/V)/H, and the measurement result is displayed on the computer.
有益效果: Beneficial effect:
1、本发明能够对层流流体冲击作用下的颗粒堆积物分散能力进行测量,为颗粒物流动能力提供了一种评价方法。 1. The present invention can measure the dispersion ability of particle accumulation under the impact of laminar fluid, and provides an evaluation method for the flow ability of particles.
2、本发明在测试腔体内能够形成一个流体横截面上速度均匀分布的流场,并扫描颗粒堆积物经流体冲击后成形的平面弥散图形,为颗粒堆积物动态流动能力的评价提供了新的技术方法。 2. The present invention can form a flow field with a uniform velocity distribution on the fluid cross section in the test chamber, and scan the plane dispersion pattern formed by the particle accumulation after being impacted by the fluid, providing a new method for evaluating the dynamic flow capacity of the particle accumulation. Technical method.
四、附图说明: 4. Description of drawings:
图1为本发明的结构示意图; Fig. 1 is a structural representation of the present invention;
图2为图1的剖视图; Fig. 2 is the sectional view of Fig. 1;
图3为使用状态示意图。 Figure 3 is a schematic diagram of the use state.
1测试容器 2抽吸泵 3测试腔体 4隔筛 5缓冲腔 6挡板 7盖子 8激光扫描成像装置 9储液箱 10储液箱。
1
五、具体实施方式: 5. Specific implementation methods:
下面结合附图对本发明做进一步的说明: Below in conjunction with accompanying drawing, the present invention will be further described:
结合图1、图2所示,这种颗粒物弥散度测量装置有一个测试容器1,测试容器1是带有出入口的长方形容器,长方形容器的出口与抽吸泵2连接,长方形容器有一个测试腔体3,测试腔体3两端的腔体壁上布满细小的筛眼,测试腔体3靠近出口的部位设置带有海绵充填物的隔筛4,此隔筛4与测试腔体3壁之间形成缓冲腔5,测试腔体3与出口之间为缓冲腔5,测试腔体3与入口之间也有一个缓冲腔5;由于测试腔体3两端各有一个缓冲腔可以将流体进入测试容器1时两端的不均匀区分隔出去,使测试腔体3内形成稳定的均匀的流场,而测试腔体3出口由于有两个缓冲腔,可将抽吸泵2抽吸力量进行缓释,确保测试腔体3形成一个稳定均匀的压降流场;测试腔体3与入口相对的部位设置有两块平行挡板6,两块挡板6之间用于堆积测试用的颗粒物,由于其与入口相通,当抽吸泵2抽吸流体时,流体对挡板6间的颗粒物进行冲击,使颗粒物向测试腔体3中分散;测试容器1底面是透明的,测试容器1底面下部设置有激光扫描成像装置8,由此可扫描颗粒堆积物经流体冲击后成形的平面弥散图形;测试容器1上部带有不透明的遮光盖子7,盖子7可以起到密封作用,抽吸泵2、激光扫描成像装置8通过信号传输线连接到信号采集传输卡,信号采集卡安装在电脑上。
As shown in Fig. 1 and Fig. 2, this particle dispersion measurement device has a
测试腔体3两端的腔体壁上布满细小的筛眼,能够均衡流体流动截面上流速分布;测试腔体3的隔筛可以阻止颗粒物流失。
The chamber walls at both ends of the
本发明的测试容器1长度1~5米,测试腔体3高度0.2~0.4米、宽度0.6~0.9米,盛放颗粒物的挡板6高0.2~0.4米、宽度0.1~0.2米、长度0.2~0.4米。
The
弥散度是颗粒堆积物在其他流体介质的冲击作用下的分散能力,通过使用弥散度数值的大小评价颗粒堆积物的流动能力。 Dispersion is the dispersibility of particle accumulations under the impact of other fluid media, and the flow ability of particle accumulations is evaluated by using the value of dispersion.
本发明行颗粒物弥散度测量时,参阅图3所示,需要将盛装流体的储液箱9与测试容器1的入口连接,在入口处安装调节阀,把抽吸泵2的出口连接另一个储液箱10,通过抽吸泵2对箱体内的流体抽吸,对挡板6处的颗粒物进行冲击,得到颗粒物的弥散形状,进行分析处理,具体测量方法如下,
When the present invention measures the dispersion of particulate matter, as shown in Figure 3, it is necessary to connect the liquid storage tank 9 containing the fluid with the inlet of the
首先,制备测试所需流体,使流体密度在1.0~1.2g/cm3之间,流体的动力粘度在30~70(毫帕秒)之间,将流体储存在储液箱9中;暂时关闭流体入口,向测试容器1内放满水,将一定体积的颗粒物放在测试容器1内的两块挡板6间,把颗粒物表面处理平整,测量堆积物高度H;打开测试容器1入口,启动并调节抽吸泵2抽吸速度,对密度为1.0~1.2g/cm3、动力粘度为50~70的流体进行抽吸,使流体的流动速度达到0.5~0.8m/s,此时流体的流动状态为层流流态,盖上遮光盖子7,对颗粒堆积物进行5-10分钟的冲击,经过5-10分钟的流体冲击后,一部分颗粒物向测试腔体3内弥散成不规则形状,放出测试容器1内的流体;使用激光扫描成像装置8,将测试腔体3内颗粒物弥散形成的不规则的形状扫描成像在电脑中,计算颗粒物弥散形状的面积S及从挡板6处弥散出的颗粒的体积V,将挡板6间剩余的颗粒堆积物表面整平,测量高度值h,从而得到,颗粒弥散度=(H-h)*(S/V)/H。
First, prepare the fluid required for the test so that the fluid density is between 1.0~1.2g/cm 3 and the dynamic viscosity of the fluid is 30~70 (MilliPascal seconds), store the fluid in the liquid storage tank 9; temporarily close the fluid inlet, fill the
本发明颗粒物直径在2mm-5cm之间。 The particle diameter of the present invention is between 2mm-5cm.
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