CN102352682B - Grooved solid wood middle board capable of resisting tile-like deformation and composite board with the grooved solid wood middle board - Google Patents

Grooved solid wood middle board capable of resisting tile-like deformation and composite board with the grooved solid wood middle board Download PDF

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CN102352682B
CN102352682B CN201110219093.3A CN201110219093A CN102352682B CN 102352682 B CN102352682 B CN 102352682B CN 201110219093 A CN201110219093 A CN 201110219093A CN 102352682 B CN102352682 B CN 102352682B
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solid wood
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grooved
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CN102352682A (en
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张家铭
张棋惠
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Abstract

The utility model provides a slot type wood medium plate and have composite sheet of this slot type wood medium plate, on the wood medium plate, the lower surface distributes saw cuts the slot of 30-90 degrees with the surface slope, can be along with the medium plate material density of different uses, hardness, the deformation degree destroys the inside stress of material and can suitably effectively adjust the inside stress of timber, give timber inflation or the regulation space of shrink when moist or dry, better guarantee the flattening of composite sheet surface and greatly improve the compliance with the contact surface, provide the cushioning effect when pressurized simultaneously, let the composite sheet receive pressure occasionally soft, elastic feel. The upper surface of the solid wood middle plate can be provided with an upper veneer and a panel in a matching way, and the lower surface can be provided with a lower veneer and a veneer or a moisture-proof bottom layer in a matching way. The two sides of vertical wood grain wood medium plate all are equipped with the cross grain veneer, because the difference of wood grain fibre contraction expansion direction, the wood grain fibre can pin down each other, even the composite sheet is when wet in high temperature and high humidity season, also can avoid the tile form that the composite sheet face produced to warp.

Description

能抵抗瓦状变形的沟槽式实木中板及具有该沟槽式实木中板的复合板Grooved solid wood middle board capable of resisting tile-like deformation and composite board with the grooved solid wood middle board

技术领域:Technical field:

本发明涉及实木复合板的技术领域,具体地说是一种沟槽式的抗变形及具有缓冲作用的实木复合板。The invention relates to the technical field of solid wood composite boards, in particular to a grooved solid wood composite board which is anti-deformation and has a buffering effect.

背景技术:Background technique:

实木复合板被运用在室内装潢及家具领域的时间已相当长,尤其是在木地板领域更是广泛,基于材料取得与运用的经济性,目前市场上所用的木地板一般均采企口地板,而其中实木多层复合地板基于其成本低、变形量小等特性,也逐渐为消费者所选用,该种实木多层复合地板在其中央设置有一层实木中板,由于实木材本身不规则的木质纤维生长方向和木质本体的硬度、密度分布不均,当大气中的干湿度变化较大时,地板会因吸潮膨胀,以致组装后的地板块相互推挤,形成地板面中间凹陷,造成地板表面严重瓦状,影响美观和实用。Solid wood composite panels have been used in the field of interior decoration and furniture for a long time, especially in the field of wooden flooring. Based on the economy of material acquisition and use, the wooden floors currently used in the market are generally tongue-and-groove flooring. Among them, the solid wood multi-layer composite floor is gradually selected by consumers due to its low cost and small deformation. The growth direction of wood fibers and the hardness and density distribution of the wood body are uneven. When the dry humidity in the atmosphere changes greatly, the floor will expand due to moisture absorption, so that the assembled floor boards push each other, forming a depression in the middle of the floor surface, causing The surface of the floor is severely tiled, which affects the appearance and practicality.

为了解决上述问题,本发明人曾提出了中国专利CN03256151.2号“一种沟槽式实木复合地板”实用新型专利案,其是在实木中板的上、下表面设有垂直地板表面的沟槽,有效破坏了木质地板的纤维生长方向,使得木地板本体内部应力降至最低,同时剖锯沟槽空间又可吸收实木地板湿胀所增加的材料多余体积、减小木材湿胀压力和地板相互推挤,从而解决板面瓦状情形。In order to solve the above problems, the present inventor once proposed the utility model patent case of Chinese Patent No. CN03256151.2 "a kind of grooved solid wood composite floor", which is provided with grooves vertical to the floor surface on the upper and lower surfaces of the solid wood middle board. The groove effectively destroys the fiber growth direction of the wooden floor, so that the internal stress of the wooden floor body is reduced to the minimum. At the same time, the cut groove space can absorb the excess volume of the material increased by the swelling of the solid wood floor, reduce the pressure of wood swelling and the floor Push each other to solve the shingle situation on the board.

上述专利案在多年实施中基本上达到了设计时所要求的实用功效,惟在某些木材的运用上,由于其木质地板的纤维生长方向及吸湿特性等的因素,加上木地板使用环境的差异,仍发现有部分木地板存在部份变形的问题,经研究后发现原本垂直地板表面的沟槽能够破坏的木质地板内部应力有限,而仍有加以改进的必要。The above-mentioned patent case has basically achieved the practical effect required by the design during many years of implementation. However, it is still found that some wooden floors have partial deformation problems. After research, it is found that the internal stress of the wooden floors that the grooves on the vertical floor surface can destroy is limited, and there is still a need for improvement.

另就是此类木地板由于材质的特性,其无法提供较佳的纵向缓冲作用,在地板踩踏时较为硬实,虽然有些施工单位会在木地板底面增设一层发泡材料或缓冲材料来提高其缓冲作用,但对厚度较厚的木地板而言,其成效不彰。In addition, due to the characteristics of the material, this kind of wooden floor cannot provide better longitudinal cushioning effect, and it is relatively hard when the floor is stepped on. Although some construction units will add a layer of foaming material or cushioning material on the bottom of the wooden floor to improve its cushioning effect, but for thicker wooden floors, its effect is not obvious.

此外,具有实木中板的复合板应用已扩展到家具及装潢领域,其对于变形量的要求更加严格。In addition, the application of composite panels with solid wood panels has been extended to the field of furniture and decoration, and its requirements for deformation are more stringent.

发明内容:Invention content:

本发明要解决的问题在于克服现有技术中实木多层复合板木材内部的应力造成复合板变形、复合板表面受压时的缓冲作用不佳的一些不足。The problem to be solved by the present invention is to overcome some disadvantages in the prior art that the internal stress of the solid wood multi-layer composite board causes deformation of the composite board and poor cushioning effect when the surface of the composite board is pressed.

为了实现上述目的,本发明的技术方案是提供一种能抵抗瓦状变形的沟槽式实木中板,其特征在于:该实木中板的表面设有与表面倾斜的角度范围为大于等于30度小于90度的沟槽。In order to achieve the above object, the technical solution of the present invention is to provide a grooved solid wood middle plate that can resist tile-like deformation, which is characterized in that: the surface of the solid wood middle plate is provided with an angle range greater than or equal to 30 degrees from the surface Grooves less than 90 degrees.

所述沟槽与表面倾斜的角度范围为大于等于30度小于等于85度。The angle range between the groove and the surface is greater than or equal to 30 degrees and less than or equal to 85 degrees.

所述实木中板的表面另设有与表面的角度呈90度的沟槽。The surface of the solid wood middle board is additionally provided with grooves with an angle of 90 degrees to the surface.

所述沟槽为该实木中板上表面的第一纵向沟槽。The groove is the first longitudinal groove on the upper surface of the solid wood middle plate.

所述沟槽为该实木中板下表面的第二纵向沟槽。The groove is the second longitudinal groove on the lower surface of the solid wood middle board.

所述沟槽为实木中板上表面的第一横向沟槽。The groove is the first transverse groove on the upper surface of the solid wood middle plate.

所述沟槽为实木中板下表面的第二横向沟槽。The groove is the second transverse groove on the lower surface of the solid wood middle board.

所述沟槽为该实木中板上表面的第一纵向沟槽和下表面的第二纵向沟槽,该实木中板的第一纵向沟槽和第二纵向沟槽之间同向或反向设置。The grooves are the first longitudinal groove on the upper surface of the solid wood middle plate and the second longitudinal groove on the lower surface, and the first longitudinal groove and the second longitudinal groove of the solid wood middle plate are in the same direction or opposite directions set up.

该实木中板的第一纵向沟槽和第二纵向沟槽相互间隔设置,第一、第二纵向沟槽的沟槽间距为10-60mm,第一、第二纵向沟槽的沟槽宽度为0.5-3mm,该实木中板的第一、第二纵向沟槽的深度为实木中板厚度的20%-95%。The first longitudinal groove and the second longitudinal groove of the solid wood middle plate are arranged at intervals, the groove spacing of the first and second longitudinal grooves is 10-60mm, and the groove width of the first and second longitudinal grooves is 0.5-3mm, the depth of the first and second longitudinal grooves of the solid wood middle board is 20%-95% of the thickness of the solid wood middle board.

该实木中板为纵向木纹,实木中板的厚度为5-50mm。The solid wood middle board has longitudinal wood grain, and the thickness of the solid wood middle board is 5-50mm.

本发明另提出一种具有如前所述能抵抗瓦状变形的沟槽式实木中板的复合板,其特征在于:该实木中板的上表面设有上单板,实木中板的下表面设有下单板,上、下单板为横向木纹。The present invention also proposes a composite board with a grooved solid wood middle board that can resist tile-like deformation as described above, and is characterized in that: the upper surface of the solid wood middle board is provided with an upper veneer, and the lower surface of the solid wood middle board There is a lower veneer, and the upper and lower veneers are horizontal wood grain.

所述复合板上表面设有面板,面板的厚度为0.05-10mm。A panel is arranged on the upper surface of the composite board, and the thickness of the panel is 0.05-10mm.

所述面板采用实木板、木皮、人造板、装饰纸或三聚氰胺浸渍耐磨木纹装饰纸。The panel is made of solid wood board, veneer, artificial board, decorative paper or melamine impregnated wear-resistant wood grain decorative paper.

所述复合板下表面设有防潮底层。The lower surface of the composite board is provided with a moisture-proof bottom layer.

所述防潮底层采用锡纸、铝箔纸、防潮纸、彩印化妆纸、地板防震防潮隔音垫膜、弹性材质垫层、人造板(密度板)、牛皮纸、木皮或自粘胶带。The moisture-proof bottom layer is made of tin foil, aluminum foil, moisture-proof paper, color-printed cosmetic paper, floor shock-proof, moisture-proof and sound-insulating cushion film, elastic material cushion, wood-based board (density board), kraft paper, veneer or self-adhesive tape.

使用时,本发明的实木中板上下表面分布对应锯切大于等于30度小于90度的纵向沟槽,能随着不同使用的中板材料密度、硬度、变形度破坏材料内部应力并可适度有效调整木材内部的应力,在潮湿或干燥时给予木材膨胀或收缩的调节空间,更好保证地板表面的平整,同时,实木中板的两面均设有横纹底板,由于木纹纤维收缩膨胀方向的不同,木纹纤维会相互牵制,即使地板在高温高湿季节受潮时,可以避免地板面产生的瓦状变形的优点。When in use, the distribution of the upper and lower surfaces of the solid wood middle board of the present invention corresponds to sawing longitudinal grooves greater than or equal to 30 degrees and less than 90 degrees, which can destroy the internal stress of the material according to the density, hardness, and degree of deformation of the middle board materials used, and can be moderately effective. Adjust the internal stress of the wood, give the wood expansion or contraction adjustment space when it is wet or dry, and better ensure the flatness of the floor surface. Different, the wood grain fibers will hold each other, even if the floor is damp in high temperature and high humidity seasons, it can avoid the advantages of tile-like deformation of the floor surface.

附图说明:Description of drawings:

图1为本发明具有沟槽式实木中板的复合板一较佳实施例的结构分解示意图。Fig. 1 is a structural exploded view of a preferred embodiment of the composite board with grooved solid wood middle board of the present invention.

图2为本发明图1中具有沟槽式实木中板的复合板搭配防潮底层的一较佳实施例的结构分解示意图。FIG. 2 is an exploded schematic diagram of a preferred embodiment of the composite board with the grooved solid wood middle board and the moisture-proof bottom layer in FIG. 1 of the present invention.

图3为本发明图2中具有沟槽式实木中板的复合板较佳实施例的成品部分剖面结构示意图。Fig. 3 is a partial cross-sectional structural schematic diagram of the finished product of the preferred embodiment of the composite board with grooved solid wood middle board in Fig. 2 of the present invention.

图4为本发明具有沟槽式实木中板的复合板再一个较佳实施例的结构分解示意图。Fig. 4 is an exploded schematic diagram of another preferred embodiment of the composite board with grooved solid wood middle board of the present invention.

图5为本发明图4中具有沟槽式实木中板的复合板较佳实施例的成品部分剖面结构示意图。Fig. 5 is a partial cross-sectional structure schematic diagram of the finished product of the preferred embodiment of the composite board with grooved solid wood middle board in Fig. 4 of the present invention.

图6为本发明具有沟槽式实木中板的复合板另一个较佳实施例的结构分解示意图。Fig. 6 is an exploded schematic diagram of another preferred embodiment of the composite board with grooved solid wood middle board of the present invention.

图7为本发明图6中具有沟槽式实木中板的复合板搭配防潮底层的一较佳实施例的结构分解示意图。FIG. 7 is an exploded schematic diagram of a preferred embodiment of the composite board with the grooved solid wood middle board and the moisture-proof bottom layer in FIG. 6 of the present invention.

图8~10为本发明沟槽式实木中板制作成企口板的三种较佳实施例的端面结构示意图。Figures 8-10 are schematic diagrams of the end face structures of three preferred embodiments of grooved solid wood middle boards made into grooved boards according to the present invention.

图11~15为本发明沟槽式实木中板的五种较佳实施例的端面结构示意图。11 to 15 are schematic diagrams of the end structures of five preferred embodiments of the grooved solid wood middle board of the present invention.

具体实施方式:Detailed ways:

下面结合附图和较佳实施例对本发明作进一步的描述。The present invention will be further described below in conjunction with the accompanying drawings and preferred embodiments.

请参看图1所示,其为本发明具有沟槽式实木中板的复合板一较佳实施例的结构分解示意图,该实施例中显示本发明主要包括实木中板3,该实木中板的上表面设有面板1和上单板2,实木中板3a的下表面设有下单板4,在该实木中板3a的上表面设有第一纵向沟槽8a和第一横向沟槽9a,下表面设有第二纵向沟槽6a和第二横向沟槽7a,该实木中板3a上表面的第一纵向沟槽8a和下表面的第二纵向沟槽6a与表面呈倾斜设置,其倾斜的角度范围为大于等于30度小于90度;且该实木中板3a上表面的第一横向沟槽9a下表面的和第二横向沟槽7a与表面倾斜的角度范围可以是大于等于30度小于等于90度;Please refer to shown in Fig. 1, it is the structure exploded schematic diagram of a preferred embodiment of the composite board with grooved solid wood middle board of the present invention, shows that the present invention mainly comprises solid wood middle board 3 in this embodiment, and the solid wood middle board The upper surface is provided with a panel 1 and an upper veneer 2, and the lower surface of the solid wood middle board 3a is provided with a lower veneer 4, and the upper surface of the solid wood middle board 3a is provided with a first longitudinal groove 8a and a first transverse groove 9a , the lower surface is provided with a second longitudinal groove 6a and a second transverse groove 7a, the first longitudinal groove 8a on the upper surface of the solid wood middle board 3a and the second longitudinal groove 6a on the lower surface are inclined to the surface, which The angle range of inclination is greater than or equal to 30 degrees and less than 90 degrees; and the angle range of the first transverse groove 9a on the upper surface of the solid wood middle plate 3a and the second transverse groove 7a on the lower surface and the surface can be greater than or equal to 30 degrees Less than or equal to 90 degrees;

图2为本发明图1中具有沟槽式实木中板的复合板搭配防潮底层的一较佳实施例的结构分解示意图,图3为本发明图2中具有沟槽式实木中板的复合板较佳实施例的成品部分剖面结构示意图,其中显示出本发明的复合板底面可以设置一层防潮底层5(该防潮底层5可以是薄膜状的防潮底膜,也可以是具有一定厚度的防潮底层,在说明中以防潮底层作说明),该防潮底层5采用锡纸、铝箔纸、防潮纸、彩印化妆纸、地板防震防潮隔音垫膜、弹性材质垫层、人造板(密度板)、牛皮纸、木皮或自粘胶带。Fig. 2 is a structural exploded view of a preferred embodiment of a composite board with a grooved solid wood middle board in Fig. 1 of the present invention collocated with a moisture-proof bottom layer, and Fig. 3 is a composite board with a grooved solid wood middle board in Fig. 2 of the present invention The partial sectional structure schematic diagram of the finished product of preferred embodiment, wherein shows that composite plate bottom surface of the present invention can be provided with one deck moisture-proof bottom layer 5 (this moisture-proof bottom layer 5 can be the moisture-proof bottom film of thin film, also can be the moisture-proof bottom layer with certain thickness , In the description, the moisture-proof bottom layer is used for illustration), the moisture-proof bottom layer 5 is made of tin foil, aluminum foil paper, moisture-proof paper, color-printed cosmetic paper, floor shock-proof, moisture-proof and sound-insulating cushion film, elastic material cushion, wood-based board (density board), kraft paper, veneer or self-adhesive tape.

图4中所示为本发明具有沟槽式实木中板的复合板再一个较佳实施例的结构分解示意图,配合图5的成品部分剖面结构示意图可知,其整体结构配置与图2、图3中所示的相同,唯有其实木中板3b上表面的第一纵向沟槽8b和下表面的第二纵向沟槽6b倾斜的方向有差异,由此实施例所示可知本发明的第一纵向沟槽和下表面的第二纵向沟槽倾斜的方向可以作各种不同的搭配,第一纵向沟槽和第二纵向沟槽之间同向或反向设置。Shown in Fig. 4 is the structural exploded schematic diagram of another preferred embodiment of the composite board with the grooved solid wood middle board of the present invention, cooperates with Fig. 5 part sectional structural schematic diagram of finished product as can be seen, its overall structural configuration and Fig. 2, Fig. 3 It is the same as that shown in , except that the first longitudinal groove 8b on the upper surface of the wood middle plate 3b and the second longitudinal groove 6b on the lower surface are inclined in different directions. From this embodiment, it can be known that the first longitudinal groove 8b of the present invention The inclination directions of the longitudinal grooves and the second longitudinal grooves on the lower surface can be arranged in various combinations, and the first longitudinal grooves and the second longitudinal grooves are arranged in the same direction or in opposite directions.

图6为本发明具有沟槽式实木中板的复合板另一个较佳实施例的结构分解示意图,而图7为本发明图6中的复合板搭配防潮底层的一较佳实施例的结构分解示意图,其整体结构配置与图2、图3中所示的相同,唯有其实木中板3c上表面和下表面可以不设置横向沟槽。Fig. 6 is a structural exploded schematic diagram of another preferred embodiment of a composite panel with a grooved solid wood middle panel in the present invention, and Fig. 7 is a structural decomposition of a preferred embodiment of the composite panel in Fig. 6 of the present invention with a moisture-proof bottom layer Schematic diagram, its overall structural configuration is the same as that shown in Fig. 2 and Fig. 3, except that the upper surface and lower surface of the real wood middle board 3c may not be provided with transverse grooves.

本发明具有沟槽式实木中板的复合板的实木中板的上表面设有第一纵向沟槽和第一横向沟槽,实木中板的下表面设有第二纵向沟槽和第二横向沟槽,该等沟槽能随着不同使用的中板材料密度、硬度、变形度破坏材料内部应力并可适度有效调整木材内部的应力,在潮湿或干燥时给予木材膨胀或收缩的调节空间,更好保证复合板表面的平整;该等纵向沟槽与实木中板表面倾斜的角度范围为大于等于30度小于90度,其有别于现有实木中板所开设垂直于表面的沟槽,一方面在沟槽深度占实木中板3厚度比例相同时,将该等沟槽倾斜开设能够切断更多的纤维,使得复合板本体内部应力降至最低,另一方面该等倾斜开设的沟槽能够提供复合板表面受压时的缓冲作用,作为地板踩踏时有柔软的质感,当该沟槽与实木中板表面倾斜的角度小于90度时,即可提供复合板表面受压时的缓冲作用,其倾斜角度愈小、沟槽密度愈高,其可以更好的破坏,调整实木中板材料的变形内应力和提供复合板表面受压时的缓冲作用愈佳。The upper surface of the solid wood middle board of the present invention has a grooved solid wood middle board is provided with a first longitudinal groove and a first transverse groove, and the lower surface of the solid wood middle board is provided with a second longitudinal groove and a second transverse groove. Grooves, these grooves can destroy the internal stress of the material according to the density, hardness and deformation degree of the middle board material used, and can moderately and effectively adjust the internal stress of the wood, and give the wood expansion or contraction adjustment space when it is wet or dry, Better ensure the flatness of the surface of the composite board; the angle range between these longitudinal grooves and the surface of the solid wood middle board is greater than or equal to 30 degrees and less than 90 degrees, which is different from the grooves perpendicular to the surface of the existing solid wood middle board. On the one hand, when the depth of the grooves accounts for the same proportion of the thickness of the solid wood middle board 3, opening the grooves obliquely can cut more fibers, so that the internal stress of the composite board body is minimized; on the other hand, the grooves opened obliquely It can provide the cushioning effect when the surface of the composite board is under pressure, and it has a soft texture when the floor is stepped on. When the angle between the groove and the surface of the solid wood middle board is less than 90 degrees, it can provide the buffering effect when the surface of the composite board is under pressure. , the smaller the inclination angle and the higher the groove density, the better it can be damaged, the better the adjustment of the deformation internal stress of the solid wood mid-board material and the better the cushioning effect when the composite board surface is compressed.

本发明实木中板的第一纵向沟槽和第二纵向沟槽的深度为实木中板厚度的20%-95%。上、下单板2,4为横向木纹,面板1为纵向木纹,上、下单板2,4的厚度为0.5-8mm,面板1的厚度为0.05-10mm,实木中板的厚度为5-50mm。面板1采用厚度为0.10.05-10mm的实木板、木皮、人造板、装饰纸或三聚氰胺浸渍耐磨木纹装饰纸,实木中板的两侧可以分别设有供组装的企口。The depth of the first longitudinal groove and the second longitudinal groove of the solid wood midboard of the present invention is 20%-95% of the thickness of the solid wood midboard. The upper and lower veneers 2 and 4 are horizontal wood grain, the panel 1 is longitudinal wood grain, the thickness of the upper and lower veneer 2 and 4 is 0.5-8mm, the thickness of panel 1 is 0.05-10mm, and the thickness of the solid wood middle plate is 5-50mm. Panel 1 is made of solid wood board, veneer, wood-based board, decorative paper or melamine impregnated wear-resistant wood grain decorative paper with a thickness of 0.10.05-10mm, and the two sides of the solid wood middle board can be respectively provided with grooves for assembly.

本发明具有沟槽式实木中板的复合板的实木中板该等沟槽与实木中板3表面倾斜的角度范围为大于等于30度小于90度即可达到设计时的目的,惟若作为地板使用要提供一般使用者能够感受到实际脚踏缓冲感,该等沟槽与实木中板表面倾斜的较佳角度范围为大于等于30度小于等于85度。The solid wood middle board of the present invention has the composite board of groove type solid wood middle board. In order to provide general users with a feeling of actual pedal cushioning, the preferred angle range between the grooves and the surface of the solid wood middle plate is greater than or equal to 30 degrees and less than or equal to 85 degrees.

又本发明具有沟槽式实木中板的复合板的实木中板的第一纵向沟槽和第二纵向沟槽采与表面呈倾斜的结构,而第一横向沟槽和第二横向沟槽则可采现有垂直表面的结构,也可以达成本发明所要求的功效。And the first longitudinal groove and the second longitudinal groove of the solid wood middle board of the composite board with the groove type solid wood middle board of the present invention adopt the structure that is inclined with the surface, and the first transverse groove and the second transverse groove are then The structure of the existing vertical surface can be adopted, and the required effect of the present invention can also be achieved.

在图8~10为本发明沟槽式实木中板制作成企口板的三种较佳实施例的端面结构示意图,其中可以清晰的看出本发明实木中板3d,3e,3f上表面的第一纵向沟槽8d,8e,8f和下表面的第二纵向沟槽6d,6e,6f可以有各种不同的角度变化及不同的方向变化。Figures 8 to 10 are schematic diagrams of the end face structures of three preferred embodiments of grooved solid wood panels of the present invention made into grooved panels, wherein it can be clearly seen that the solid wood panels 3d, 3e, and 3f of the present invention are on the upper surface. The first longitudinal grooves 8d, 8e, 8f and the second longitudinal grooves 6d, 6e, 6f on the lower surface can have various angle changes and different direction changes.

图11~15为本发明沟槽式实木中板的五种较佳实施例的端面结构示意图,其中显示出本发明实木中板上表面的第一纵向沟槽和下表面的第二纵向沟槽不单可以有各种不同的角度变化及不同的方向变化,同时还可以将本发明与实木中板表面呈倾斜的纵向沟槽与现有实木中板表面呈垂直的纵向沟槽相搭配来运用,亦可以达到本发明的实用性功效。Figures 11 to 15 are schematic diagrams of the end structures of five preferred embodiments of the grooved solid wood middle board of the present invention, wherein the first longitudinal groove on the upper surface of the solid wood middle board of the present invention and the second longitudinal groove on the lower surface are shown Not only can there be various angle changes and different direction changes, but also the present invention can be used in conjunction with the inclined longitudinal grooves on the surface of the solid wood middle board and the vertical longitudinal grooves on the surface of the existing solid wood middle board. Also can reach practical effect of the present invention.

本发明具有沟槽式实木中板的复合板的制作方法如下a、实木中板备料后,在实木中板的上、下表面分别开锯第一纵向沟槽和第二纵向沟槽,再在实木中板的上、下表面分别开锯第一横向沟槽和第二横向沟槽;b、在实木中板的上、下表面涂布冷压胶或热压胶,再将上单板和下单板分别贴合在实木中板的上、下表面,采用冷压胶水涂布的压机冷压或使用热压胶水的通过预压再热压机热压,使三层板体贴合;c、在上单板的表面涂布冷压胶或热压胶,将面板贴合在上单板的表面,采用冷压胶水涂布的压机冷压或使用热压胶水的通过预压后热压机热压,使面板与上单板贴合;d、将前述贴合面板后的复合板锯切分条、在复合板边缘开设企口;e、复合板油漆涂装,再按照复合板漆面质量要求片检;f、下单板底部贴防潮底层,最后包装入库。其中,第一纵向沟槽和第一横向沟槽的角度范围为大于等于30度小于90度,第二纵向沟槽和第二横向沟槽的角度范围为大于等于30度小于90度,这里所述的角度是指实木中板的上、下表面与各沟槽之间的夹角,第一纵向沟槽和第二纵向沟槽之间同向或反向设置,第一纵向沟槽的各沟槽之间同向或反向设置,第二纵向沟槽的各沟槽之间同向或反向设置,第一纵向沟槽和第二纵向沟槽为同向或反向设置。The present invention has the manufacturing method of the composite board of groove type solid wood middle board as follows: a, after the solid wood middle board is prepared, saw the first longitudinal groove and the second longitudinal groove respectively on the upper and lower surfaces of the solid wood middle board, and then Saw the first transverse groove and the second transverse groove on the upper and lower surfaces of the solid wood middle board; b. Apply cold-pressed glue or hot-pressed glue on the upper and lower surfaces of the solid wood middle board, The lower veneer is respectively pasted on the upper and lower surfaces of the solid wood middle board, and the three-layer board is laminated by cold pressing with a press coated with cold-press glue or by pre-pressing and then hot-pressing with hot-press glue; c. Apply cold-press glue or hot-press glue on the surface of the upper veneer, attach the panel to the surface of the upper veneer, and use the cold-press glue-coated press to cold-press or use hot-press glue to pass through the pre-press Hot pressing with a hot press to make the panel and the upper veneer bond; d. Saw and divide the composite panel after the above-mentioned laminated panel, and open grooves on the edge of the composite panel; e. Paint the composite panel, and then follow the composite panel. The quality of the paint surface of the board requires a photo inspection; f, the bottom of the lower veneer is pasted with a moisture-proof bottom layer, and finally packed and put into storage. Wherein, the angle range of the first longitudinal groove and the first transverse groove is greater than or equal to 30 degrees and less than 90 degrees, and the angle range of the second longitudinal groove and the second transverse groove is greater than or equal to 30 degrees and less than 90 degrees. The above-mentioned angle refers to the angle between the upper and lower surfaces of the solid wood middle plate and each groove, the first longitudinal groove and the second longitudinal groove are arranged in the same direction or oppositely, each of the first longitudinal groove The grooves are arranged in the same direction or in opposite directions, the grooves in the second longitudinal grooves are arranged in the same direction or in opposite directions, and the first longitudinal grooves and the second longitudinal grooves are arranged in the same direction or in opposite directions.

a步骤中,实木中板采用厚度为5-50mm、已干燥的含水率低于12%的人工种植林材料,一般采用快速生长的杉木、杨木、松木、桉木或桦木,上述材料截断后备用,实木中板的第一纵向沟槽和第二纵向沟槽相互间隔设置,第一、第二纵向沟槽的沟槽间距为15-60mm,第一、第二纵向沟槽的沟槽宽度为0.5-3mm,第一、第二纵向沟槽的沟槽深度为为实木中板厚度的20%-95%;实木中板的第一横向沟槽和第二横向沟槽相互间隔设置,第一、第二横向沟槽的沟槽间距为10-80cm,第一、第二横向沟槽的沟槽宽度为0.5-3mm,第一、第二横向沟槽的沟槽深度为实木中板厚度的20%-80%,最后将锯切有横向、纵向沟槽的实木中板进行拼板,拼板的长度为90-2650cm、宽度90-135cm。b步骤中,实木中板的上、下表面采用双面涂胶机进行涂布,冷压胶涂布量为100-200g/m2,热压胶涂布量为120-220g/m2,冷压的压力为6-15kg/cm2,冷压时间10-60分,冷压工作的环境温度为10-35℃,热压的压力为6-15kg/cm2,热压时间5-20分,热压温度为摄氏100-125度,上单板、实木中板、下单板三层板体贴合后双面砂光定厚,使板体厚度均匀、板面平整光洁。In step a, the solid wood middle board adopts artificially planted forest materials with a thickness of 5-50mm and a dried moisture content lower than 12%. Generally, fast-growing fir, poplar, pine, eucalyptus or birch are used, and the above-mentioned materials are cut off for backup. For use, the first longitudinal groove and the second longitudinal groove of the solid wood middle plate are arranged at intervals, the groove spacing of the first and second longitudinal grooves is 15-60mm, and the groove width of the first and second longitudinal grooves 0.5-3mm, the groove depth of the first and second longitudinal grooves is 20%-95% of the thickness of the solid wood middle plate; the first transverse groove and the second transverse groove of the solid wood middle plate are arranged at intervals, the second 1. The groove spacing of the second transverse groove is 10-80cm, the groove width of the first and second transverse grooves is 0.5-3mm, and the groove depth of the first and second transverse grooves is the thickness of the solid wood middle plate 20%-80% of the 20%-80%, and finally the sawn solid wood middle board with horizontal and vertical grooves is assembled, and the length of the assembled board is 90-2650cm, and the width is 90-135cm. In step b, the upper and lower surfaces of the solid wood mid-board are coated with a double-sided glue coating machine, the coating amount of cold pressing glue is 100-200g/m 2 , and the coating amount of hot pressing glue is 120-220g/m 2 , The pressure of cold pressing is 6-15kg/cm2, the time of cold pressing is 10-60 minutes, the ambient temperature of cold pressing is 10-35℃, the pressure of hot pressing is 6-15kg/ cm2 , and the time of hot pressing is 5-20 minutes , the hot pressing temperature is 100-125 degrees Celsius, the upper veneer, the solid wood middle panel, and the lower veneer are laminated and then sanded on both sides to determine the thickness, so that the thickness of the panel is uniform and the surface of the panel is smooth and clean.

c步骤中,上单板的表面采用单面涂胶机进行涂布,冷压胶涂布量为100-200g/m2,热压胶涂布量为120-220g/m2,冷压的压力为6-15kg/cm2,冷压时间15-60分,热压的压力为6-15kg/cm2,热压时间5-20分,热压温度为摄氏100-125度,面板采用厚度为0.05-10mm的实木板、木皮、人造板、装饰纸或三聚氰胺浸渍耐磨木纹装饰纸。f步骤中,防潮底层采用锡纸、铝箔纸、防潮纸、彩印化妆纸、地板防震防潮隔音垫膜、弹性材质垫层、人造板(密度板)、牛皮纸、木皮或自粘胶带。In step c, the surface of the upper veneer is coated with a single-side glue coating machine, the coating amount of cold pressing glue is 100-200g/m 2 , the coating amount of hot pressing glue is 120-220g/m 2 , and the coating amount of cold pressing glue is 120-220g/m 2 The pressure is 6-15kg/cm 2 , the cold pressing time is 15-60 minutes, the hot pressing pressure is 6-15kg/cm 2 , the hot pressing time is 5-20 minutes, the hot pressing temperature is 100-125 degrees Celsius, and the thickness of the panel is 0.05-10mm solid wood board, veneer, artificial board, decorative paper or melamine impregnated wear-resistant wood grain decorative paper. In step f, the moisture-proof bottom layer is made of tin foil, aluminum foil paper, moisture-proof paper, color-printed cosmetic paper, floor shock-proof, moisture-proof and sound-insulating cushion film, elastic material cushion, wood-based board (density board), kraft paper, veneer or self-adhesive tape.

下面通过附表来说明本发明作为地板使用与现有地板技术的区别和改进之处:The difference and the improvement of the present invention as the use of the floor and the existing floor technology are illustrated below by the attached table:

附表1Schedule 1

附表2Schedule 2

由附表1和附表2的内容可以得出,本发明的具有沟槽式实木中板的复合板作为地板使用不仅生产成本低、铺装方便、工艺流程简单,同时具有抗潮抗干燥等实木地板所不具备的优点,更符合地热地暖铺设的需要,又具有一般实木地板的脚感和视觉效果,甲醛含量又大大低于普通实木复合地板,可以说本发明具有沟槽式实木中板的复合板综合了实木地板和普通实木复合地板的优点,开拓了实木复合地板的新领域。From the contents of attached table 1 and attached table 2, it can be concluded that the composite board with grooved solid wood middle board of the present invention is used as a floor not only with low production cost, convenient paving, simple process flow, but also has the advantages of moisture resistance and drying resistance. The advantages that solid wood flooring does not have are more in line with the needs of geothermal floor heating. It also has the foot feel and visual effects of general solid wood flooring, and the formaldehyde content is much lower than ordinary solid wood composite flooring. It can be said that the present invention has grooved solid wood middle panels The advanced composite board combines the advantages of solid wood flooring and ordinary solid wood composite flooring, and opens up a new field of solid wood composite flooring.

实施例1Example 1

在下单板4的下方可设有地板防潮纸、防震防潮隔音垫膜、弹性材质垫层等制成的防潮底层5,有效隔绝地板底面与地面湿气的直接接触,能更大程度有效防止地板受潮变形、腐朽等情况发生,最大提高地板防潮、防腐、吸音防震效果。剖锯沟槽破坏了地板木质不规则纤维方向,使木质地板内部应力、变形度降至最低,为使地板更平坦服贴不翘曲,以及改善因气候干燥或高温阳光直照,地板内部水分大量流失,所造成木地板的离缝和地板面开裂,通过实木中板上下交错的纵向和横向锯沟槽以及上、下表面与横方向木薄片的粘合重组,木质纤维相互牵制,可避免木地板离缝和地板板面的开裂。本发明结构设计合理、除面板1使用较高贵原料外,其它下单板4的下方均可使用人工种植速生林木皮或采用防潮底层5材料,材料使用更环保、综合利用率更高,采用防潮底层5材料的,另又比实木多层复合地板减少胶水50%-70%使用量、环保低甲醛、防潮、防腐抗变形能力更强、生产流程缩短,制造成本更低、产品特别适用于目前市场流行的采暖地板对地板高质量高标准要求使用(冬天地板底部长时间承受摄氏50-60度左右高温,材料长期烘干收缩,夏天的湿热潮湿,材料受潮膨胀)。Below the lower veneer 4, a moisture-proof bottom layer 5 made of floor moisture-proof paper, shockproof, moisture-proof and sound-insulating cushion film, elastic material cushion, etc. can be provided, which can effectively isolate the direct contact between the bottom surface of the floor and the ground moisture, and can effectively prevent the floor Moisture deformation, decay and other situations occur, and the floor's moisture-proof, anti-corrosion, sound-absorbing and shock-proof effects are greatly improved. The sawn groove destroys the irregular fiber direction of the floor wood, so as to minimize the internal stress and deformation of the wooden floor. In order to make the floor more flat and obedient without warping, and to improve the moisture inside the floor due to dry climate or high temperature direct sunlight A large amount of loss will cause the separation of the wooden floor and the cracking of the floor surface. Through the vertical and horizontal sawing grooves interlaced up and down on the solid wood middle plate and the bonding and reorganization of the upper and lower surfaces and the horizontal wood veneers, the wood fibers are mutually restrained, which can avoid Wood floor joints and cracks in the floor deck. The structure design of the present invention is reasonable, except that the panel 1 uses more expensive raw materials, the bottom of the other lower veneer 4 can use artificially planted fast-growing forest veneer or the moisture-proof bottom layer 5 material, the use of materials is more environmentally friendly, and the comprehensive utilization rate is higher. The bottom layer is made of 5 materials, and the use of glue is reduced by 50%-70% compared with solid wood multi-layer composite flooring. It is environmentally friendly, low formaldehyde, moisture-proof, anti-corrosion and anti-deformation. The production process is shortened and the manufacturing cost is lower. The popular heating floor in the market requires high-quality and high-standard flooring (the bottom of the floor withstands a high temperature of about 50-60 degrees Celsius for a long time in winter, and the material shrinks after drying for a long time, and the heat and humidity in summer causes the material to expand due to moisture).

实施例2Example 2

实木中板采用长度930mm、宽度135mm、厚度为12mm、已干燥的含水率低于12%的杉木板,上述材料四面铇光加工后备用,在实木中板的上、下表面分别开锯第一纵向沟槽和第二纵向沟槽,第一纵向沟槽和第二纵向沟槽相反方向设置,再在实木中板的上、下表面分别开锯第一横向沟槽和第二横向沟槽,实木中板的第一纵向沟槽和第二纵向沟槽相互间隔设置,实木中板的(凸条)边起算至第一沟槽的沟槽间距为20mm,第一、第二纵向沟槽的沟槽间距为20mm,第一、第二纵向沟槽的沟槽宽度为1mm第一、第二纵向沟槽的沟槽深度为实木中板厚度的80%;实木中板的第一横向沟槽和第二横向沟槽相互间隔设置,第一、第二横向沟槽的沟槽间距为20cm,第一、第二横向沟槽的沟槽宽度为1mm、第二横向沟槽的沟槽深度为实木中板厚度的60%,最后将锯切有横向、纵向沟槽的实木中板用拼板串绳机拼成大张板。接着,在实木中板的上、下表面采用双面涂胶机进行涂布,热压胶涂布量为200g/m2,再将上单板和下单板分别贴合在实木中板的上、下表面后,放入油压预压机冷压,冷压的压力为10kg/cm2,冷压时间40分,冷压工作的环境温度为25℃±5℃,热压的压力为12kg/cm2,热压时间10分,热压温度为摄氏110度,上单板、实木中板、下单板三层板体贴合后双面砂光定厚,使板面厚度均匀、平整光洁。上单板的表面采用单面涂胶机进行涂布,冷压胶涂布量为180g/m2,冷压的压力为12kg/cm2,冷压时间30分,冷压工作的环境温度为25℃±5℃,面板采用厚度为2mm的实木板。然后进行地板分条、地板开设企口,地板UV漆涂装,再按照地板漆面质量要求片检,最后在地板底层贴上地板防潮底层,材质可以是锡纸、铝箔纸、防潮纸、彩印化妆纸、地板防震防潮隔音垫膜、弹性材质垫层、人造板(密度板)、牛皮纸、木皮、自粘胶带等,使地板底部能更好有效的达到防潮、防腐、防震、隔音效果,使用彩印化妆纸同时能在地板底部印刷有各种美观木纹,也可以在这防潮底层上印上商标、厂家名称、专利号、防伪标识和产品制造日期等,使消费者一眼看出生产厂家、出品公司,达到更好的产品宣传效果及防止产品伪劣假冒情形发生。The solid wood middle board is made of fir board with a length of 930mm, a width of 135mm, a thickness of 12mm, and a dried moisture content of less than 12%. The longitudinal groove and the second longitudinal groove, the first longitudinal groove and the second longitudinal groove are arranged in opposite directions, and then the first transverse groove and the second transverse groove are sawed respectively on the upper and lower surfaces of the solid wood middle board, The first longitudinal groove and the second longitudinal groove of the solid wood middle plate are arranged at intervals from each other, the groove distance from the (convex) side of the solid wood middle plate to the first groove is 20mm, and the first and second longitudinal grooves The groove spacing is 20mm, and the groove width of the first and second longitudinal grooves is 1mm. The groove depth of the first and second longitudinal grooves is 80% of the thickness of the solid wood middle plate; the first transverse groove of the solid wood middle plate and the second transverse grooves are spaced apart from each other, the groove spacing of the first and second transverse grooves is 20cm, the groove width of the first and second transverse grooves is 1mm, and the groove depth of the second transverse grooves is 60% of the thickness of the solid wood middle board, and finally the solid wood middle board with horizontal and vertical grooves is assembled into a large board with a jigsaw stringing machine. Next, use a double-sided gluing machine to coat the upper and lower surfaces of the solid wood mid-board. The amount of hot-press glue coating is 200g/m 2 , and then attach the upper and lower veneers to the solid wood mid-board respectively. After the upper and lower surfaces, put it into the hydraulic pre-pressing machine for cold pressing, the pressure of cold pressing is 10kg/cm 2 , the cold pressing time is 40 minutes, the ambient temperature of cold pressing is 25℃±5℃, and the pressure of hot pressing is 12kg/cm 2 , hot-pressing time 10 minutes, hot-pressing temperature 110 degrees Celsius, double-sided sanding to determine the thickness of the upper veneer, solid wood middle panel, and lower veneer three-layer board body, so that the thickness of the board surface is uniform and smooth bright and clean. The surface of the upper veneer is coated with a single-sided glue coating machine. The coating amount of the cold pressing glue is 180g/m 2 , the pressure of the cold pressing is 12kg/cm 2 , the cold pressing time is 30 minutes, and the ambient temperature of the cold pressing work is 25°C±5°C, the panel is made of solid wood with a thickness of 2mm. Then carry out floor stripping, floor opening and groove, floor UV paint coating, and then inspect according to the quality requirements of the floor paint surface, and finally paste the floor moisture-proof bottom layer on the bottom layer of the floor. The material can be tin foil, aluminum foil paper, moisture-proof paper, color printing makeup Paper, floor shock-proof, moisture-proof and sound-proof cushion film, elastic material cushion, artificial board (density board), kraft paper, veneer, self-adhesive tape, etc., so that the bottom of the floor can better and effectively achieve moisture-proof, anti-corrosion, shock-proof and sound insulation effects. At the same time, the color printing cosmetic paper can print various beautiful wood grains on the bottom of the floor, and can also print trademarks, manufacturer names, patent numbers, anti-counterfeiting marks, and product manufacturing dates on the moisture-proof bottom layer, so that consumers can see the manufacturer at a glance. Produce companies to achieve better product promotion effects and prevent product counterfeiting.

Claims (11)

1.一种能抵抗瓦状变形的沟槽式实木中板,其特征在于:该实木中板为纵向木纹,所述实木中板的表面设有与表面倾斜的角度范围为大于等于30度小于等于85度的沟槽,所述沟槽为该实木中板上表面的第一纵向沟槽和下表面的第二纵向沟槽,该实木中板的第一纵向沟槽和第二纵向沟槽之间反向间隔设置,所述第一、第二纵向沟槽的深度为实木中板厚度的20%-95%。 1. A grooved solid wood middle plate capable of resisting tile-like deformation, characterized in that: the solid wood middle plate is a longitudinal wood grain, and the surface of the solid wood middle plate is provided with an angle range greater than or equal to 30 degrees with the surface Grooves less than or equal to 85 degrees, the grooves are the first longitudinal groove on the upper surface of the solid wood middle board and the second longitudinal groove on the lower surface, the first longitudinal groove and the second longitudinal groove of the solid wood middle board The grooves are arranged at opposite intervals, and the depth of the first and second longitudinal grooves is 20%-95% of the thickness of the solid wood middle plate. 2.根据权利要求1所述的能抵抗瓦状变形的沟槽式实木中板,其特征在于:所述实木中板的表面另设有与表面的角度呈90度的沟槽。 2. The groove-type solid wood middle board capable of resisting tile-like deformation according to claim 1, characterized in that: the surface of the solid wood middle board is additionally provided with a groove at an angle of 90 degrees to the surface. 3.根据权利要求2所述的能抵抗瓦状变形的沟槽式实木中板,其特征在于:所述沟槽为该实木中板上表面的第一横向沟槽。 3. The grooved solid wood middle plate capable of resisting tile-like deformation according to claim 2, wherein the groove is the first transverse groove on the upper surface of the solid wood middle plate. 4.根据权利要求2所述的能抵抗瓦状变形的沟槽式实木中板,其特征在于:所述沟槽为该实木中板下表面的第二横向沟槽。 4. The grooved solid wood mid-panel capable of resisting tile-like deformation according to claim 2, wherein the groove is the second transverse groove on the lower surface of the solid wood mid-panel. 5.根据权利要求1所述的能抵抗瓦状变形的沟槽式实木中板,其特征在于:第一、第二纵向沟槽的沟槽间距为10-60mm,第一、第二纵向沟槽的沟槽宽度为0.5-3mm。 5. The grooved solid wood middle plate capable of resisting tile-shaped deformation according to claim 1, characterized in that: the groove spacing of the first and second longitudinal grooves is 10-60 mm, and the first and second longitudinal grooves The groove width of the groove is 0.5-3mm. 6.根据权利要求1所述的能抵抗瓦状变形的沟槽式实木中板,其特征在于:所述实木中板的厚度为5-50mm。 6 . The grooved solid wood middle board capable of resisting tile-like deformation according to claim 1 , wherein the thickness of the solid wood middle board is 5-50 mm. 7 . 7.一种具有如权利要求 1、2、5、6中任一项所述能抵抗瓦状变形的沟槽式实木中板的复合板,其特征在于:所述实木中板的上表面设有上单板,实木中板的下表面设有下单板,上、下单板为横向木纹。 7. A composite panel with a grooved solid wood middle plate capable of resisting tile-like deformation as claimed in any one of claims 1, 2, 5, and 6, wherein the upper surface of the solid wood middle plate is set There is an upper veneer, and the lower surface of the solid wood middle plate is provided with a lower veneer, and the upper and lower veneers are horizontal wood grain. 8.根据权利要求7所述的具有能抵抗瓦状变形的沟槽式实木中板的复合板,其特征在于:所述复合板上表面设有面板,面板的厚度为0.05-10mm。 8 . The composite board with a grooved solid wood middle board capable of resisting tile-shaped deformation according to claim 7 , wherein a panel is provided on the upper surface of the composite board, and the thickness of the panel is 0.05-10 mm. 9.根据权利要求8所述的具有能抵抗瓦状变形的沟槽式实木中板的复合板,其特征在于:面板采用实木板、木皮、人造板、装饰纸或三聚氰胺浸渍耐磨木纹装饰纸。 9. The composite panel with a grooved solid wood middle panel that can resist tile-like deformation according to claim 8, wherein the panel is decorated with solid wood board, veneer, artificial board, decorative paper or melamine-impregnated wear-resistant wood grain Paper. 10.根据权利要求7所述的具有能抵抗瓦状变形的沟槽式实木中板的 复合板,其特征在于:所述复合板下表面设有防潮底层。 10. The composite board with a grooved solid wood middle board capable of resisting tile-shaped deformation according to claim 7, characterized in that: the lower surface of the composite board is provided with a moisture-proof bottom layer. 11.根据权利要求10所述的具有能抵抗瓦状变形的沟槽式实木中板的复合板,其特征在于:防潮底层采用锡纸、铝箔纸、防潮纸、彩印化妆纸、地板防震防潮隔音垫膜、弹性材质垫层、人造板、牛皮纸、木皮或自粘胶带。 11. The composite board with a grooved solid wood middle board that can resist tile-like deformation according to claim 10, characterized in that: tin foil, aluminum foil paper, moisture-proof paper, color-printed cosmetic paper, floor shock-proof, moisture-proof and sound-insulating mat are used for the bottom layer of moisture-proof Membrane, elastic material underlayment, wood-based panel, kraft paper, veneer or self-adhesive tape.
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