CN102350887A - Continuous adjustment screen printing process of water-based gloss oil - Google Patents
Continuous adjustment screen printing process of water-based gloss oil Download PDFInfo
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- CN102350887A CN102350887A CN201110246109XA CN201110246109A CN102350887A CN 102350887 A CN102350887 A CN 102350887A CN 201110246109X A CN201110246109X A CN 201110246109XA CN 201110246109 A CN201110246109 A CN 201110246109A CN 102350887 A CN102350887 A CN 102350887A
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Abstract
The invention belongs to the technical field of printing and particularly relates to a continuous adjustment screen printing process of water-based gloss oil. The continuous adjustment screen printing process comprises the following steps of: 1) manufacture of continuous adjustment image files; 2) manufacture of films; 3) cleaning of the films; 4) stretching of a screen; 5) gluing; 6) positioning of the films; 7) exposure; 8) development; 9) drying; and 10) screen printing. The continuous adjustment screen printing process has the advantages that 1) the wear resistance is strong, the scratching is resisted, the screen-printed surface is wear-resistant, water-repellent and oil-repellent, and no color-fading phenomenon occurs on the surface of a printed product; 2) the film forming speed is fast, and the drying is rapid; 3) the high temperature resistance and the hot-sealing performance are good; 4) the degree of planeness is good, and the winding force resistance is strong; 5) the used water-based gloss oil has better leveling property, can realize fast leveling before a coating layer is dried to form a smooth surface, so that the coating layer can have high glossiness; and 6) the water-based gloss oil adopts water as a solvent without toxicity and smell. Compared with the water-based gloss oil used for local glossing, the continuous adjustment screen printing has the advantage that the image layering can be reproduced.
Description
Technical field
The invention belongs to printing technology, be specifically related to the continuous screen adjusting printing technology of a kind of water-based gloss oil.
Background technology
Serigraphy is the extruding through scraper plate, and printing ink is transferred on the stock through the mesh of picture and text part, forms the picture and text the same with original copy.At present along with the demand to serigraphy increases severely; Continuously screen adjusting printing is in the field of business also enjoys higher reputation; But most continuous screen adjusting printing technology uses printing ink to carry out silk-screen; Product behind the silk-screen has shortcoming such as be prone to fade, wear no resistance, and therefore presses for the new silk-screen printing technique of exploitation and solves the problems referred to above.
Summary of the invention
To the problem that exists in the prior art, the object of the present invention is to provide the technical scheme of the continuous screen adjusting printing technology of a kind of water-based gloss oil.
The continuous screen adjusting printing technology of described water-based gloss oil is characterized in that may further comprise the steps:
1) makes the continuous toned image file: in the Photoshop image processing software, design and produce out continuous toned image levels are rich, file clearly;
2) make the film: uses laser photocomposing machine to export medicine face and be the film of positive up, screen frequency is set at 60 lines;
3) the cleaning film: the image on the film cleans the film before copying silk screen;
4) net that stretches tight: silk screen even tension ground is tight on the screen frame of silk screen version;
5) gluing: coating has excellent resolution power, press resistance rate and water-fast diazo photosensitive emulsion on the silk screen version behind the net that stretches tight, and silk screen version angle of inclination is 80～90 degree, dries 9-11min down at 40 ℃ after the applying glue;
6) film location: regulate the angle of the film on the silk screen version after the oven dry;
7) exposure: with the silk screen version of having good positioning be positioned over the printer exposure light source directly over; Equal vacuum starts exposure light source after being evacuated to and stablizing, and the pumpdown time is 60s, and the time for exposure is 85s; The power of exposure light source is 3000w, and the wavelength of exposure light source is 340～440nm;
8) develop: the silk screen version after will making public uses the bath hydraulic giant to spray from the side equably, and till picture and text were penetrating fully, developing time was decided to be 90s;
9) oven dry: get rid of the branch that anhydrates after the development, and oven dry immediately, the temperature of oven dry is set at 50 ℃;
10) serigraphy: open screen process press, adopt water-based gloss oil to carry out serigraphy, scraper angle is set at 75 degree; After the serigraphy, picture and text carry out dried immediately, and be 3～5min drying time, and baking temperature is 130～150 ℃.
The continuous screen adjusting printing technology of described water-based gloss oil is characterized in that step 2) described in laser photocomposing machine adopt screen 5055 laser photocomposing machines.
The continuous screen adjusting printing technology of described water-based gloss oil is characterized in that the silk screen mesh number described in the step 4) and the screen frequency of the film adapt, and the mesh number adopts 250 orders.
The continuous screen adjusting printing technology of described water-based gloss oil, the composition that it is characterized in that the diazo photosensitive emulsion described in the step 5) is PVA and diazol, the weight ratio of PVA and diazol is 100:1.
The continuous screen adjusting printing technology of described water-based gloss oil is characterized in that drying 10 min down at 40 ℃ after the applying glue in the step 5).
The continuous screen adjusting printing technology of described water-based gloss oil, the model that it is characterized in that the printer described in the step 7) are Taiwan Wang Chang W-ST-3648.
The continuous screen adjusting printing technology of described water-based gloss oil is characterized in that it is the water-based gloss oil of HSY6637F1 that the water-based gloss oil described in the step 10) adopts the mute full light model of Hengchang.
The continuous screen adjusting printing technology of described water-based gloss oil is characterized in that the screen process press model described in the step 10) is Ruian strength leopard screen process press JB-6090G.
The present invention has selected the water-based gloss oil with environment-friendly type for use; But not printing ink carries out continuous screen adjusting printing technology; On paper, carry out continuous screen adjusting printing technology with use printing ink and compare, except advantage, also have the advantage of the following aspects with environmental protection aspect:
1) wearability is strong, and anti-cut, is scolded water, scolded oil at surface abrasion resistance behind the silk-screen, and printed matter surface does not have the phenomenon of fading;
2) conjunctiva speed is fast, rapidly dry;
3) high temperature resistant, heat sealability good;
4) good planeness, anti-roll power is strong, if use printing ink to carry out silk-screen, printed material is through after the drying of several colour cells, the paper moisture content is extremely low, curls especially easily, and adopts water-based gloss oil can keep good flatness and anti-roll property;
5) use water-based gloss oil to have levelability preferably, can be before the coating drying levelling rapidly, form smooth surface, so coating just has high glossiness;
6) water-based gloss oil with water is solvent, and is nonpoisonous and tasteless, and uses printing ink, has the printing ink flavor behind the silk-screen;
In addition, and use water-based gloss oil to carry out local glazing to compare, the continuous screen adjusting printing of water-based gloss oil have can the reproduced image stereovision advantage.
The specific embodiment
The continuous screen adjusting printing technology of water-based gloss oil may further comprise the steps:
1) makes the continuous toned image file: in the Photoshop image processing software, design and produce out continuous toned image levels are rich, file clearly;
In image processing software Photoshop, open original color image, under menu image; Convert pattern to gray level image by coloured image, press Ctrl+M opening curves dialog box then, the adjustment image; Image level is drawn back, the abundant more reproduction of image level is come out; Requirement to continuous tone is: the contrast contrast of continuous tone should be greatly, and the shade of grey from high light to shadow will enrich, clear, distinct;
2) make the film: because the limitation of its method for platemaking and half tone material, therefore will use laser photocomposing machine (laser photocomposing machine adopts screen 5055 laser photocomposing machines) output medicine face and be the film of positive up, screen frequency is set at 60 lines;
3) the cleaning film: the image on the film cleans the film before copying silk screen;
4) net that stretches tight: silk screen even tension ground is tight on the screen frame of silk screen version;
The mesh number of silk screen will with step 2) described in screen frequency adapt, the mesh number adopts 250 orders, the outer rim of pattern is made as 130mm apart from the distance of the screen frame of silk screen version; Select the pneumatic net that stretches tight when stretching tight net, and tension force is wanted evenly;
5) gluing: coating has excellent resolution power, press resistance rate and water-fast diazo photosensitive emulsion on the silk screen version behind the net that stretches tight; The composition of diazo photosensitive emulsion is PVA and diazol, and the weight ratio of PVA and diazol is 100:1, and PVA is a polyvinyl alcohol; Diazol can adopt the diazobenzene zine chloride double salt; Silk screen version angle of inclination is 80～90 degree, dries 9-11min down at 40 ℃ after the applying glue, is generally 10min;
6) film location: regulate the angle of the film on the silk screen version after the oven dry;
7) exposure: with the silk screen version of having good positioning be positioned over printer (model of printer is Taiwan Wang Chang W-ST-3648) exposure light source directly over; Equal vacuum is evacuated to the stable exposure light source that starts afterwards; Pumpdown time is 60s; Time for exposure is 85s, and the power of exposure light source is 3000w, and the wavelength of exposure light source is 340～440nm;
8) develop: the silk screen version after will making public uses the bath hydraulic giant to spray from the side equably, and till picture and text were penetrating fully, developing time was decided to be 90s;
9) oven dry: get rid of the branch that anhydrates after the development, and oven dry immediately, the temperature of oven dry is set at 50 ℃;
10) serigraphy: open screen process press (adopting Ruian strength leopard screen process press JB-6090G), adopt water-based gloss oil to carry out serigraphy, scraper angle is set at 75 degree; After the serigraphy, picture and text carry out dried immediately, are made as 3～5min drying time, and baking temperature is decided to be 130～150 ℃.
In the step 3), the image on the film is copied and is cleaned the film before the silk screen, this be some dust foreign material of on the film, adhering to through on the silk screen version, forming some sand holes and flaw after the overexposure, note during cleaning using the solvent that can corrode PVC sheet base; And should not be firmly excessive, otherwise cause the scuffing of the film and coming off of medicine film easily, should in time dry up after the cleaning, otherwise can stay the residual seal of solvent easily, thereby influence printing down with air duct.
In the step 6), the angle of the film on the silk screen version after the oven dry time need be regulated in film location, mainly be because: because the grid characteristic that the grid characteristic of silk screen braiding and mesh are transferred the film; Make the stack of its two grid mesh be easy to generate to interfere and hit net; Form some irregular lines, i.e. moire, but through regulating order-line angle of cut; Can reach the purpose that reduces or eliminates moire, promptly mesh is transferred the angle orientation problem of the film on the silk screen version; The location of the film should be taken into account also whether the position of picture and text when the silk screen version is operated the computer can be adjusted to the position that the printing machine base limits.
In the step 7), during exposure, the glass of printer should keep clean, and should there be any foreign material that light sees through that influence in the zone that the silk screen version is placed, and preferably also can keep away the place of cut; During exposure the silk screen version preferably be positioned over exposure light source directly over, answer equal vacuum to be evacuated to and just start exposure light source after stable; Time for exposure should be done suitable adjustment according to the distance between power, exposure light source and the half tone of the film depth, exposure light source; Pumpdown time is: 60s; Time for exposure is set at 85s, and the power of exposure light source is 3000w, and the wavelength of exposure light source is between 340～440nm.
Developing time can not be long in the step 8); Otherwise the sensitization rete can expand; Cohesive force can descend, thereby influences pressrun, and unsuitable excessive and its spraying of the pressure of used bath hydraulic giant should be even during development; Because this continuous toned image has fade effect, so the film should be avoided with the directly positive flushing of pressurization hydraulic giant when developing as far as possible.
Remaining current in the time of should noting avoiding developing when developing the back oven dry cause " current mark "; Before pasting net, the silk screen version is examined light; Bad phenomenon such as sand holes, the China ink layer bonding that the silk screen version is existed is not firm should in time be repaired, with block slurry shutoff should be able to should not wipe block during shutoff off to starch through the All Ranges of printing ink except that film picture and text as far as possible; Do not form rugged pimple, in order to avoid when printing is often by frictioning.
Step 10) adopts the mute full light HSY6637F1 water-based gloss oil of the Hengchang of environment-friendly type, and this water-based gloss oil is except the advantage with environmental protection aspect, and it is strong also to have wearability; Conjunctiva speed is fast; Anti-cut does not fade; Scold water, scold oil; High temperature resistant, good planeness, anti-roll power is strong; Good, the good sticking box property of moisture-resistant sticking flower property, gold stamping property; In addition, this gloss oil also has levelability preferably, can be before the coating drying levelling rapidly, form smooth surface, so coating just has high glossiness; During serigraphy, good squeegee pressure of GPRS and ink-supplying amount, its pressure are that promptly angle is more little by the decision of the angle of sdueegee, and squeegee pressure is big more, and the big more ink-supplying amount of pressure is big more.
Claims (8)
1. the continuous screen adjusting printing technology of water-based gloss oil is characterized in that may further comprise the steps:
1) makes the continuous toned image file: in the Photoshop image processing software, design and produce out continuous toned image levels are rich, file clearly;
2) make the film: uses laser photocomposing machine to export medicine face and be the film of positive up, screen frequency is set at 60 lines;
3) the cleaning film: the image on the film cleans the film before copying silk screen;
4) net that stretches tight: silk screen even tension ground is tight on the screen frame of silk screen version;
5) gluing: coating has excellent resolution power, press resistance rate and water-fast diazo photosensitive emulsion on the silk screen version behind the net that stretches tight, and silk screen version angle of inclination is 80～90 degree, dries 9-11min down at 40 ℃ after the applying glue;
6) film location: regulate the angle of the film on the silk screen version after the oven dry;
7) exposure: with the silk screen version of having good positioning be positioned over the printer exposure light source directly over; Equal vacuum starts exposure light source after being evacuated to and stablizing, and the pumpdown time is 60s, and the time for exposure is 85s; The power of exposure light source is 3000w, and the wavelength of exposure light source is 340～440nm;
8) develop: the silk screen version after will making public uses the bath hydraulic giant to spray from the side equably, and till picture and text were penetrating fully, developing time was decided to be 90s;
9) oven dry: get rid of the branch that anhydrates after the development, and oven dry immediately, the temperature of oven dry is set at 50 ℃;
10) serigraphy: open screen process press, adopt water-based gloss oil to carry out serigraphy, scraper angle is set at 75 degree; After the serigraphy, picture and text carry out dried immediately, and be 3～5min drying time, and baking temperature is 130～150 ℃.
2. the continuous screen adjusting printing technology of water-based gloss oil according to claim 1 is characterized in that step 2) described in laser photocomposing machine adopt screen 5055 laser photocomposing machines.
3. the continuous screen adjusting printing technology of water-based gloss oil according to claim 1 is characterized in that the silk screen mesh number described in the step 4) and the screen frequency of the film adapt, and the mesh number adopts 250 orders.
4. the continuous screen adjusting printing technology of water-based gloss oil according to claim 1, the composition that it is characterized in that the diazo photosensitive emulsion described in the step 5) is PVA and diazol, the weight ratio of PVA and diazol is 100:1.
5. the continuous screen adjusting printing technology of water-based gloss oil according to claim 1 is characterized in that drying 10 min down at 40 ℃ after the applying glue in the step 5).
6. the continuous screen adjusting printing technology of water-based gloss oil according to claim 1, the model that it is characterized in that the printer described in the step 7) are Taiwan Wang Chang W-ST-3648.
7. the continuous screen adjusting printing technology of water-based gloss oil according to claim 1 is characterized in that it is the water-based gloss oil of HSY6637F1 that the water-based gloss oil described in the step 10) adopts the mute full light model of Hengchang.
8. the continuous screen adjusting printing technology of water-based gloss oil according to claim 1 is characterized in that the screen process press model described in the step 10) is Ruian strength leopard screen process press JB-6090G.
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| CN103458619A (en) * | 2013-08-19 | 2013-12-18 | 四川海英电子科技有限公司 | Method for producing double-sided PCB |
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| CN104309345A (en) * | 2014-10-14 | 2015-01-28 | 石狮市德采化工科技有限公司 | Screen printing method |
| CN104802554A (en) * | 2015-03-31 | 2015-07-29 | 安徽省嘉信包装印务有限公司 | Screen printing process |
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Address after: 310018, No. 16, No. 18, No. 3, Xiasha economic and Technological Development Zone, Hangzhou, Zhejiang Applicant after: Zhejiang CCAV Printing Co., Ltd. Address before: 310018, No. 18, No. 16, Xiasha economic and Technological Development Zone, Hangzhou, Zhejiang, Jianggan District Applicant before: Zhejiang CCAV Printing Co., Ltd. |
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Application publication date: 20120215 |