CN102330103A - Upper vibration plate type steel wire continuous ultrasonic cleaning machine set - Google Patents
Upper vibration plate type steel wire continuous ultrasonic cleaning machine set Download PDFInfo
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- CN102330103A CN102330103A CN201110319681A CN201110319681A CN102330103A CN 102330103 A CN102330103 A CN 102330103A CN 201110319681 A CN201110319681 A CN 201110319681A CN 201110319681 A CN201110319681 A CN 201110319681A CN 102330103 A CN102330103 A CN 102330103A
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Abstract
The invention relates to an upper vibration plate type steel wire continuous ultrasonic cleaning machine set, comprising an elongated cleaning slot, wherein the wire inlet end of the cleaning slot is provided with a wire inlet separating roller and a wire inlet pressing roller; the wire outlet end of the cleaning slot is provided with a wire outlet separating roller and a wire outlet pressing roller; a wiping device is arranged between the wire outlet pressing roller and the wire outlet separating roller; and the wire inlet pressing roller and the wire outlet pressing roller are used for immersing a steel wire into a cleaning solution. The upper vibration plate type steel wire continuous ultrasonic cleaning machine set is characterized in that multiple ultrasonic wave vibration plates are distributed between the wire inlet pressing roller and the wire outlet pressing roller at equal intervals, the ultrasonic wave vibration plates are arranged on the lower surface of a cover plate, the transmitting surfaces of the ultrasonic wave vibration plates are downwardly immersed into the cleaning solution downward for a certain depth, and a certain distance is kept between the transmitting surfaces and the steel wire. In the invention, an oxidized iron scale on the surface of the steel wire is eliminated by adopting an ultrasonic cleaning manner, the cleaning solution is a weak phosphoric acid solution, the recycling of the weak phosphoric acid solution is realized, and environmental pollution problem hardly exists; and the surface of the steel wire can be completely cleaned, and the steel wire can be cleaner.
Description
Technical field
The invention belongs to the cleaning equipment technical field after the Steel Wire Heat Treatment, specifically relate to a kind of vibration plate formula steel wire continuous ultrasound ripple of going up and clean unit.
Background technology
Process wire is after bakingout process, and Steel Wire Surface can generate the hard and crisp red stone cortex of one deck, and this layer red stone cortex must thoroughly be got rid of before the bonderizing carrying out, otherwise can influence the steel wire product quality.At present each producer all adopts the acid solution flush away to remove oxidation iron sheet layer, and the acid solution of employing has hydrochloric acid and sulfuric acid, and the pickling mode be chemical and two kinds of electrolysis.
Acid solution can form acid mist in acid cleaning process, the aerial particle of acid mist is very little, is the material between flue gas and water smoke, has stronger corrodibility.The discharging of acid mist can cause that acid mist and sour gas fill the air in the air of working space, can cause the acid deposition in the atmospheric environment again after entering atmosphere.He not only jeopardizes the healthy of workman and factory building surrounding resident, and corrosion plant and equipment and instrument, causes the loss of producing and living, and does not meet environmental requirement, therefore need take powerful measure to control this situation.
Summary of the invention
The objective of the invention is to overcome the deficiency that exists in the prior art; Provide a kind of structure ingenious, reasonably go up vibration plate formula steel wire continuous ultrasound ripple and clean unit; It removes the red stone cortex of Steel Wire Surface with the ultrasonic cleaning mode; What scavenging solution adopted is weak phosphoric acid liquid, and has realized the recycle of weak phosphoric acid liquid having problem of environmental pollution hardly.
According to technical scheme provided by the invention: go up vibration plate formula steel wire continuous ultrasound ripple and clean unit; The rinse bath that comprises long strip shape; Rinse bath inlet wire one end is equipped with inlet wire and divides silk carrying roller and inlet wire thread pressing roller; Rinse bath outlet one end is equipped with outlet and divides silk carrying roller and outlet thread pressing roller, and outlet thread pressing roller and outlet divide to be provided with to smear between the silk carrying roller wipes away device; Inlet wire thread pressing roller and outlet thread pressing roller are used for steel wire is pressed the immersion scavenging solution; It is characterized in that: the UW vibration plate that is provided with a plurality of equidistant distributions between said inlet wire thread pressing roller and the outlet thread pressing roller; The UW vibration plate is installed in the cover plate lower surface, and the emitting surface of UW vibration plate immerses the scavenging solution certain depth downwards and leaves certain distance with steel wire.
As further improvement of the present invention, the steel wire upper and lower in the said rinse bath is respectively arranged with the anti-jump roller arrangement of a plurality of equidistant distributions and the holder silk grinding stone of a plurality of equidistant distributions.
As further improvement of the present invention; Said anti-jump roller arrangement comprises anti-jump roller and bracing frame, and bracing frame is fixed on the inwall of rinse bath both sides, and bracing frame is provided with a loading port and draw-in groove; Anti-jump roller two ends are pressed into by loading port, and push in the draw-in groove along the steel wire direction of routing.
As further improvement of the present invention, said rinse bath below is provided with the blowdown canal, and the rinse bath two ends are provided with overflow groove; Isopipe root is equipped with upflow tube; Upflow tube is connected with the blowdown canal, and blow-off pipe is equipped with in the bottom at said rinse bath two ends, and blow-off pipe is connected with the blowdown canal.
As further improvement of the present invention, said ultrasonic cleaning unit also comprises the next settling tank and recycle pump, and the next settling tank is connected with the blowdown canal through pipeline, is used to receive the muddy liquid that dirt discharge groove is discharged; Be integrated with filter press system in the next settling tank, filter press system is used for that muddy liquid is carried out solid-liquid separation to be handled; The next settling tank connects recycle pump, and recycle pump is used for the liquid-inlet pipe of cleaning scavenging solution on rinse bath after the separating treatment in the next settling tank is transported in the rinse bath.
As further improvement of the present invention, said blowdown canal is an open channel.
As further improvement of the present invention; The Level Detection meter is housed on the said rinse bath; The Level Detection meter is connected with the system of equipment, when the Level Detection meter detects liquid level in the rinse bath and is lower than setting height, and the opertaing device auto; To avoid the UW vibration plate sky situation of shaking to occur, avoid structure deteriorate.
As further improvement of the present invention, said cover plate can be raised flexibly, and the cover plate inner side edge is hinged on the rinse bath inner side edge, and cover plate is equipped with the counterweight balance mechanism of being convenient to open it; Said UW vibration plate is together opened with cover plate, and when cover plate was opened to the UW vibration plate and leaves scavenging solution, ultrasonic power was closed automatically.
As further improvement of the present invention, said counterweight balance mechanism comprises support, pulley, steel cable and balancing weight, and support is fixed on the rinse bath outer wall, and pulley is contained on the support, and said cover plate top connects steel cable, and steel cable is walked around pulley rear suspension balancing weight.
As further improvement of the present invention, said rinse bath has two, and two rinse baths are set up in parallel.
The present invention compared with prior art; Advantage is: (1), the present invention adopt the ultrasonic cleaning mode to remove the red stone cortex of Steel Wire Surface; What scavenging solution adopted is weak phosphoric acid liquid, and has realized the recycle of weak phosphoric acid liquid having problem of environmental pollution hardly; (2), the UW vibration plate is arranged on the scavenging solution, UW is launched downwards and reflection at the bottom of rinse bath, can clean Steel Wire Surface comprehensively, it is cleaner that steel wire cleans; (3), the UW vibration plate need not immerse in the scavenging solution, electric wire is arranged simple, and is easy to maintenance, and long service life; (4), the present invention has two rinse baths that are set up in parallel, the workplace more at the wire number is suitable for too; (5) cleaning efficiency is higher, the place, space is littler, cleaning quality is better.
Description of drawings
Fig. 1 is the vertical view of rinse bath among the present invention.
Fig. 2 for the front view of rinse bath A-A section in Fig. 1 among the present invention and with the synoptic diagram that is connected of the next settling tank, recycle pump.
Fig. 3 is the front view of rinse bath B-B section in Fig. 1 among the present invention.
Fig. 4 is the left view of rinse bath among the present invention.
Description of reference numerals: 1-inlet wire divides the silk carrying roller; 2-overflow groove; 3-over-pass; 4-inlet wire thread pressing roller; 5-rinse bath; 6-UW vibration plate; 7-cover plate; 8-holder silk grinding stone; 9-anti-jump roller arrangement; 9.1-bracing frame; 9.2-anti-jump roller; 10-Level Detection meter; 11-steel wire; 12-liquid-inlet pipe; 13-outlet thread pressing roller; 14-smear and wipe away device; 15-outlet divides the silk carrying roller; 16-recycle pump; 17-the next settling tank; 18-upflow tube; 19-blow-off pipe; 20-blowdown canal; 21-support; 22-pulley; 23-steel cable; 24-balancing weight.
Embodiment
Below in conjunction with concrete accompanying drawing and embodiment the present invention is described further.
As shown in the figure: said go up vibration plate formula steel wire continuous ultrasound ripple clean unit mainly by inlet wire divide a silk carrying roller 1, over-pass 3, inlet wire thread pressing roller 4, rinse bath 5, UW vibration plate 6, cover plate 7, holder silk grinding stone 8, anti-jump roller arrangement 9, Level Detection meter 10, liquid-inlet pipe 12, an outlet thread pressing roller 13, smear wipe away device 14, outlet divides a silk carrying roller 15, recycle pump 16, the next settling tank 17, upflow tube 18, blow-off pipe 19, support 21, pulley 22, steel cable 23 and balancing weight 24 component to form.
Like Fig. 1 ~ shown in Figure 3; Said rinse bath 5 has two, and they are long strip shape, and two rinse baths 5 are set up in parallel; Two rinse bath 5 inlet wires one ends all are equipped with inlet wire and divide silk carrying roller 1 and 4, two rinse baths of inlet wire thread pressing roller, 5 outlets, one end that outlet branch silk carrying roller 15 and outlet thread pressing roller 13 all are installed.Said outlet thread pressing roller 13 and outlet divide to be provided with between the silk carrying roller 15 and are used for smearing of steel wire 11 lip-deep cleaning liquid wiped clean wiped away device 14; Smearing among the present invention wiped away device 14 and both can be made up of grinding stone and rubber bar; Also can adopt the air-brush (like the high auspicious high pressure blower of ltd of the sharp Sheng in Hong Kong global group production) of prior art, as long as can make the no scavenging solutions in steel wire 21 surfaces residual.Said inlet wire thread pressing roller 4 is used for steel wire 11 is pressed the immersion scavenging solution with outlet thread pressing roller 13; The UW vibration plate 6 of a plurality of equidistant distributions is being set between inlet wire thread pressing roller 4 and outlet thread pressing roller 13; UW vibration plate 6 is installed in cover plate 7 lower surfaces through screw, and the emitting surface of UW vibration plate 6 immerses the scavenging solution certain depth downwards and leaves certain distance with steel wire 11.
Like Fig. 1 ~ shown in Figure 3, the dominant mechanism of UW vibration plate 6 working process is for utilizing " ultrasonic cavitation ", and range of frequency is 20 ~ 80KHz, uses 25 KHz usually.Normal water, weak acid, the weak base of adopting is done cleaning medium, and working temperature maintains 60 ℃ ~ 70 ℃.Because " cavitation ", liquid washes away combined effects such as supervening stirring to steel wire 11 surperficial circulation under the effect of high-speed micro-jet, makes the metallic compound in steel wire 11 surface oxide layers and organic dirt is instantaneous comes off from steel wire 11 surfaces.Because MOX or metallic compound in steel wire 11 surface oxide layers stick to steel wire 11 surfaces often densely; For the surface that makes steel wire 11 reaches the ideal clean state in the several seconds; So adopt lower concentration weak acid or basic soln to do cleaning medium, MOX and organic cpds dissolved through chemical reaction.The present invention organically combines ultrasonic cleaning and matting, forms sonochemistry and cleans, and has strengthened cleaning performance.In cleaning, clean liquid level or phenomenon such as interlaced winding occurs for preventing that steel wire 11 from occurring during line ejecting at broken string and band; Steel wire 11 upper and lowers of the present invention in rinse bath 5 are respectively arranged with the anti-jump roller arrangement 9 of a plurality of equidistant distributions and the holder silk grinding stone 8 of a plurality of equidistant distributions; Anti-jump roller arrangement 9 can prevent that steel wire 11 from upwards beating, and a holder silk grinding stone 8 can prevent that steel wire 11 from beating and keeps not unrest of steel wire 11 downwards.
Said anti-jump roller arrangement 9 mainly is made up of with bracing frame 9.1 anti-jump roller 9.2; Bracing frame 9.1 is fixed on the rinse bath 5 both sides inwalls; Bracing frame 9.1 is bent into by steel plate; Bracing frame 9.1 is provided with a loading port and draw-in groove, and anti-jump roller 9.2 two ends are pressed in the bracing frame 9.1 by loading port, and push in the draw-in groove along steel wire 11 direction of routing.In steel wire 11 traveling process, anti-jump roller 9.2 can receive along the power of steel wire 11 direction of routing when contacting with steel wire 11, thereby anti-jump roller 9.2 is remained in the draw-in groove.
Like Fig. 2 ~ shown in Figure 4, said rinse bath 5 belows are provided with blowdown canal 20, and said rinse bath 5 two ends are provided with overflow groove 2; Upflow tube 18 is equipped with in overflow groove 2 bottoms; Upflow tube 18 is connected with blowdown canal 20, and blow-off pipe 19 is equipped with in the bottom at said rinse bath 5 two ends, and blow-off pipe 19 is connected with blowdown canal 20.The impurity that floats over the scavenging solution surface can be gone in the overflow groove 2 by over-pass 3 overflows at rinse bath 5 two ends, drains into blowdown canal 20 from upflow tube 18 then; The impurity waste residue that is deposited in rinse bath 5 bottoms can drain into blowdown canal 20 from the blow-off pipe 19 of bottom, rinse bath 5 two ends.Said blowdown canal 20 preferably is set to the form of open channel, so that the cleaning operation of impurity waste residue.
As shown in Figure 2, said ultrasonic cleaning unit also comprises the next settling tank 17 and recycle pump 16, and the next settling tank 17 is connected with blowdown canal 20 through pipeline, is used to receive the muddy liquid that blowdown 20 is discharged; Be integrated with filter press system in the next settling tank 17, filter press system is used for that muddy liquid is carried out solid-liquid separation to be handled; The next settling tank 17 connects recycle pump 16, and recycle pump 16 is used for the liquid-inlet pipe 12 of cleaning scavenging solution on rinse bath 5 after the separating treatment in the next settling tank 17 is transported in the rinse bath 5.
Like Fig. 2, shown in Figure 3; On the said rinse bath 5 Level Detection meter 10 is housed; Level Detection meter 10 is connected with the system of equipment, when the liquid level in Level Detection meter 10 detects rinse bath 5 is lower than setting height, and the equipment auto; To avoid UW vibration plate 6 the sky situation of shaking to occur, prevent structure deteriorate.
Like Fig. 1 ~ shown in Figure 4, said cover plate 7 is arranged to movable form of raising, and cover plate 7 inner side edges are hinged on rinse bath 5 inner side edges, and cover plate 7 is equipped with the counterweight balance mechanism of being convenient to open it; UW vibration plate 6 is together opened with cover plate 7, and when cover plate 7 is opened to UW vibration plate 6 and leaves scavenging solution, ultrasonic power will be closed automatically, the sky situation of shaking occurs to avoid UW vibration plate 6, prevents structure deteriorate.Said counterweight balance mechanism mainly is made up of support 21, pulley 22, steel cable 23 and balancing weight 24; Support 21 is arranged between two rinse baths 5 and is weldingly fixed on two rinse bath 5 outer walls; Pulley 22 is contained on the support 21; Said cover plate 7 tops connect steel cable 23, and steel cable 23 is walked around pulley 22 rear suspension balancing weights 24, balancing weight 24 can be in the space between two rinse baths 5 lifting moving.
Working process of the present invention is following:
In actual application, because of the size of UW vibration plate 6 receives certain limitation, in order to adapt to the more workplace of steel wire 11 line numbers, the present invention is provided with two rinse baths 5 side by side, to satisfy needs of production.
Claims (10)
1. go up vibration plate formula steel wire continuous ultrasound ripple and clean unit; The rinse bath (5) that comprises long strip shape; Rinse bath (5) inlet wire one end is equipped with inlet wire and divides silk carrying roller (1) and inlet wire thread pressing roller (4); Rinse bath (5) outlet one end is equipped with outlet and divides silk carrying roller (15) and outlet thread pressing roller (13), and outlet thread pressing roller (13) and outlet divide to be provided with to smear between the silk carrying roller (15) wipes away device (14); Inlet wire thread pressing roller (4) and outlet thread pressing roller (13) are used for steel wire (11) is pressed the immersion scavenging solution; It is characterized in that: the UW vibration plate (6) that is provided with a plurality of equidistant distributions between said inlet wire thread pressing roller (4) and the outlet thread pressing roller (13); UW vibration plate (6) is installed in cover plate (7) lower surface, and the emitting surface of UW vibration plate (6) immerses the scavenging solution certain depth downwards and leaves certain distance with steel wire (11).
2. the vibration plate formula steel wire continuous ultrasound ripple of going up as claimed in claim 1 cleans unit, and it is characterized in that: steel wire (11) upper and lower in the said rinse bath (5) is respectively arranged with the anti-jump roller arrangement (9) of a plurality of equidistant distributions and the holder silk grinding stone (8) of a plurality of equidistant distributions.
3. the vibration plate formula steel wire continuous ultrasound ripple of going up as claimed in claim 2 cleans unit; It is characterized in that: said anti-jump roller arrangement (9) comprises anti-jump roller (9.2) and bracing frame (9.1); Bracing frame (9.1) is fixed on the inwall of rinse bath (5) both sides; Bracing frame (9.1) is provided with a loading port and draw-in groove, and anti-jump roller (9.2) two ends are pressed in the bracing frame (9.1) by loading port, and pushes in the draw-in groove along steel wire (11) direction of routing.
4. the vibration plate formula steel wire continuous ultrasound ripple of going up as claimed in claim 1 cleans unit; It is characterized in that: said rinse bath (5) below is provided with blowdown canal (20); Rinse bath (5) two ends are provided with overflow groove (2), and upflow tube (18) is equipped with in overflow groove (2) bottom, and upflow tube (18) is connected with blowdown canal (20); Blow-off pipe (19) is equipped with in the bottom at said rinse bath (5) two ends, and blow-off pipe (19) is connected with blowdown canal (20).
5. the vibration plate formula steel wire continuous ultrasound ripple of going up as claimed in claim 4 cleans unit; It is characterized in that: said ultrasonic cleaning unit also comprises the next settling tank (17) and recycle pump (16); The next settling tank (17) is connected with blowdown canal (20) through pipeline, is used to receive the muddy liquid that blowdown canal (20) is discharged; The next settling tank is integrated with filter press system in (17), and filter press system is used for that muddy liquid is carried out solid-liquid separation to be handled; The next settling tank (17) connects recycle pump (16), and recycle pump (16) is used for the liquid-inlet pipe (12) of cleaning scavenging solution on rinse bath (5) after the separating treatment in the next settling tank (17) is transported in the rinse bath (5).
6. the vibration plate formula steel wire continuous ultrasound ripple of going up as claimed in claim 4 cleans unit, and it is characterized in that: said blowdown canal (20) is an open channel.
7. the vibration plate formula steel wire continuous ultrasound ripple of going up as claimed in claim 1 cleans unit; It is characterized in that: Level Detection meter (10) is housed on the said rinse bath (5); Level Detection meter (10) is connected with the system of equipment; When the liquid level in Level Detection meter (10) detects rinse bath (5) is lower than setting height, the opertaing device auto.
8. the vibration plate formula steel wire continuous ultrasound ripple of going up as claimed in claim 1 cleans unit; It is characterized in that: said cover plate (7) can be raised flexibly; Cover plate (7) inner side edge is hinged on rinse bath (5) inner side edge, and cover plate (7) is equipped with the counterweight balance mechanism of being convenient to open it; Said UW vibration plate (6) is together opened with cover plate (7), and cover plate (7) is opened to UW vibration plate (6) when leaving scavenging solution, and ultrasonic power is closed automatically.
9. the vibration plate formula steel wire continuous ultrasound ripple of going up as claimed in claim 8 cleans unit; It is characterized in that: said counterweight balance mechanism comprises support (21), pulley (22), steel cable (23) and balancing weight (24); Support (21) is fixed on rinse bath (5) outer wall; Pulley (22) is contained on the support (21), and said cover plate (7) top connects steel cable (23), and steel cable (23) is walked around pulley (22) rear suspension balancing weight (24).
10. the vibration plate formula steel wire continuous ultrasound ripple of going up as claimed in claim 1 cleans unit, and it is characterized in that: said rinse bath (5) has two, and two rinse baths (5) are set up in parallel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110319681 CN102330103B (en) | 2011-10-20 | 2011-10-20 | Upper vibration plate type steel wire continuous ultrasonic cleaning machine set |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110319681 CN102330103B (en) | 2011-10-20 | 2011-10-20 | Upper vibration plate type steel wire continuous ultrasonic cleaning machine set |
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| CN102330103A true CN102330103A (en) | 2012-01-25 |
| CN102330103B CN102330103B (en) | 2013-06-05 |
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| CN 201110319681 Active CN102330103B (en) | 2011-10-20 | 2011-10-20 | Upper vibration plate type steel wire continuous ultrasonic cleaning machine set |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103343352A (en) * | 2013-07-11 | 2013-10-09 | 杭州华光焊接新材料股份有限公司 | Cleaning method and cleaning device for brazing filler metal extruded wire |
| CN109487189A (en) * | 2018-12-28 | 2019-03-19 | 巩义市恒星金属制品有限公司 | Wire galvanization surface preparation system and technique |
| CN112789122A (en) * | 2018-11-06 | 2021-05-11 | 安赛乐米塔尔公司 | Ultrasonic degreasing management |
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Denomination of invention: Upper vibration plate type steel wire continuous ultrasonic cleaning machine set Effective date of registration: 20131205 Granted publication date: 20130605 Pledgee: Agricultural Bank of China, Limited by Share Ltd, Wuxi, Binhu branch Pledgor: Wuxi Xinke Metallurgical Equipment Co., Ltd. Registration number: 2013990000927 |
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