CN102328206B - All-in-one machine capable of automatically guiding materials, shearing and butting - Google Patents
All-in-one machine capable of automatically guiding materials, shearing and butting Download PDFInfo
- Publication number
- CN102328206B CN102328206B CN 201110235798 CN201110235798A CN102328206B CN 102328206 B CN102328206 B CN 102328206B CN 201110235798 CN201110235798 CN 201110235798 CN 201110235798 A CN201110235798 A CN 201110235798A CN 102328206 B CN102328206 B CN 102328206B
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- Prior art keywords
- shearing
- oil cylinder
- lifting platform
- installing
- dolly
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- 238000010008 shearing Methods 0.000 title claims abstract description 40
- 239000000463 material Substances 0.000 title claims abstract description 29
- 239000002994 raw material Substances 0.000 claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 claims abstract description 25
- 238000003466 welding Methods 0.000 claims abstract description 11
- 230000006835 compression Effects 0.000 claims abstract description 9
- 238000007906 compression Methods 0.000 claims abstract description 9
- 238000005096 rolling process Methods 0.000 claims abstract description 6
- 238000013000 roll bending Methods 0.000 claims description 35
- 238000009785 tube rolling Methods 0.000 claims description 15
- 238000003032 molecular docking Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 abstract description 7
- 238000010924 continuous production Methods 0.000 abstract description 6
- 229910000831 Steel Inorganic materials 0.000 abstract 2
- 230000003028 elevating effect Effects 0.000 abstract 2
- 239000010959 steel Substances 0.000 abstract 2
- 238000005265 energy consumption Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 26
- 238000010586 diagram Methods 0.000 description 13
- 239000010720 hydraulic oil Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The invention belongs to a rolled tube production line, and in particular relates to an all-in-one machine capable of automatically guiding materials, shearing and butting used in a raw material board blank conveying procedure of a rolled tube production line. The all-in-one machine is characterized by comprising an electric uncoiler, an elevating platform on a small rail car, a hydraulic drive shearing machine as well as a welding machine for butting the tail of a front rolled plate with the head of a rear rolled plate which are adopted in the raw material board blank conveying procedure of the rolled tube production line, wherein, the electric uncoiler consists of a motor-driven main shaft of the steel coil uncoiler filled with a raw material as well as a motor-driven drive compression roll; and the board blank of the steel coil raw material is transferred into next rolling procedure through the drive compression roll, the elevating platform on the small rail car, the hydraulic drive shearing machine as well as the welding machine for butting the tail of the front rolled plate with the head of the rear rolled plate. The all-in-one machine has the advantages of reasonable design, compact structure, improved production efficiency, less energy consumption, lowered cost and the like, and is suitable for continuous production of the production line and is very convenient for procedure coordination and management as well as operation and use.
Description
Technical field
The invention belongs to the tube rolling production line, the raw material slab that particularly is applicable in the tube rolling production line is carried the all-in-one of a kind of automatic material leading, shearing and docking in operation.
Background technology
As everyone knows, the raw material slab in the tube rolling production line is carried operation to comprise to draw tape handler, the front roll bending tail of shearing of expect use and the cutter and the bonding machine that be connected use of front roll bending tail with rear roll bending head of being connected the roll bending head.At present, drawing material, shear and to tying operation during raw material slab in the tube rolling production line is carried, remain adopt complete independently separately to carry the operation work of taking on separately in operation after, the raw material slab that meets rolling requirement can be sent into the next procedure of tube rolling production line, go to complete the continuous production of tube rolling production line.Therefore, be not difficult to find out, existent defect and weak point in above-mentioned technology: because the conveying of raw material slab is discontinuous, just very naturally affect the continuous production of whole piece tube rolling production line, not only make upper and lower operation in production line inharmonious and be not easy to management, and increased widely nonproductive time, and affect again the raising of production efficiency, cause the raising of energy waste and manufacturing cost.
Summary of the invention
The present invention is intended to the shortcoming and defect part that exists in above-mentioned technology, and provide not only reasonable in design, compact conformation, both adapted to the continuous production of production line, be convenient to again coordination and the management of inter process, and have and enhance productivity, energy-conservation, reduce costs and the all-in-one of a kind of automatic material leading, shearing and docking very easily easy to operate and use.
the objective of the invention is to adopt following technical scheme to realize: the all-in-one of described automatic material leading, shearing and docking, it is characterized in that: the raw material slab in the tube rolling production line is carried the all-in-one of installing automatic material leading, shearing and docking in operation, described all-in-one sequentially mainly is comprised of the welding machine of the lifting platform on electronic uncoiler, small rail car, hydraulically powered cutter and front roll bending tail, the docking of rear roll bending head, and described electronic uncoiler is comprised of uncoiler main shaft and the motor-driven initiative compression roller of the coil of strip motor-driven, that raw material is housed, realize the lifting platform of raw material slab on initiative compression roller, small rail car of coil of strip, the welding machine that hydraulically powered cutter and front roll bending tail, rear roll bending head connect is sent into next rolling process, described hydraulically powered cutter is by base, the weld pad oil cylinder, weld pad, shearing retreats oil cylinder, shear track, the lower scissor blade seat, the upper scissor blade seat, shearing oil cylinder and clamp forms, establish concave frame on the base corresponding with front roll bending tail position, in at the bottom of this concave frame, installing is by the weld pad hydraulic oil cylinder driving, the weld pad of lifting, the symmetrical installing in frame top, both sides of concave frame is retreated the shearing track of hydraulic oil cylinder driving in the lower scissor blade seat of this shearing track installing orbital motion by shearing, described upper scissor blade seat is to move down by shearing hydraulic oil cylinder driving, match with the lower scissor blade seat and shear, by on it, the shearing of lower haircut realizes that its front roll bending tail and rear roll bending head have neat plate end, install clamp on the end face of described base, lifting platform on described small rail car draws materials device or the rotary materials device that draws that is driven by power source by the rectilinear of Driven by Hydraulic Cylinder, the described rectilinear materials device that draws is comprised of dolly oil cylinder, trolley track, hoist cylinder, dolly, guide pillar, lifting platform, wrench shovel and clamp, install by the dolly of dolly hydraulic oil cylinder driving along the trolley track moving linearly with corresponding section, coil of strip position on described base, symmetrical installing two guide pillars on this both sides, dolly end face center face, installing is driven the lifting platform that slides along two cylinders by hoist cylinder on described two guide pillars, the outside installing wrench shovel of the lifting platform that adjoins with coil of strip is installed clamp on the opposite side table top of lifting platform, the described rotary materials device that draws is comprised of dolly oil cylinder, trolley track, rotary oil cylinder, swing arm, lifting platform, wrench shovel and clamp, the dolly that is moved along trolley track by the dolly hydraulic oil cylinder driving with the installing of corresponding section, coil of strip position on described base, at this dolly end face center installing rotary oil cylinder, the bottom of stretching out the hinged swing arm of rod end of described rotary oil cylinder, the top of its swing arm by rod hinge connection on the bottom surface of lifting platform, the outside installing wrench shovel of the lifting platform that adjoins with coil of strip is installed clamp on the opposite side table top of lifting platform.
The described rotary power source that draws materials device is to adopt Driven by Hydraulic Cylinder or adopt motor-driven.
Principle of the present invention and operation are described below:
Due in the present invention, carry three independent process-raw materials in operation to draw tape handler, the front roll bending tail of shearing of expecting use and the cutter and the bonding machine that be connected use of front roll bending tail with rear roll bending head of being connected the roll bending head raw material slab in the tube rolling production line, by the quantity-produced requirement that realizes the tube rolling production line fully, they organically are connected in the tube rolling production line, make the whole piece tube rolling production line that is transported to the warehouse-in of tube rolling finished product from raw material realize the continuous production on ground worthy of the name.
The comprehensive above technical scheme of taking realizes purpose of the present invention.Compared with prior art, the present invention is not only reasonable in design, and compact conformation had both adapted to the continuous production of production line, was convenient to again coordination and the management of inter process, and has and enhance productivity, and is energy-conservation, reduces costs and the advantage such as very convenient easy to operate and use.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples.
The present invention has seven width accompanying drawings.Wherein:
Accompanying drawing 1 is the main TV structure schematic diagram of one of embodiment of the present invention;
Accompanying drawing 2 is the state diagrams before the rear roll bending head 6 of one of embodiment of the present invention is sheared with front roll bending tail 7;
Accompanying drawing 3 is the state diagrams when shearing of the raw material slab of one of embodiment of the present invention;
Accompanying drawing 4 is the state diagrams in raw material slab when welding of one of embodiment of the present invention.
Accompanying drawing 5 be the embodiment of the present invention two main TV structure schematic diagram;
Accompanying drawing 6 is postrotational schematic diagrames of two of the embodiment of the present invention;
Accompanying drawing 7 is the schematic diagrames after two shearing of the embodiment of the present invention.
In figure: 1, uncoiler main shaft, 2, coil of strip, 3, initiative compression roller, 4, the wrench shovel, 5, clamp, 6, rear roll bending head, 7, front roll bending tail, 8, the lower scissor blade seat, 9, shear track, 10, lifting platform, 11, guide pillar, 12, hoist cylinder, 13, dolly, 14, trolley track, 15, base, 16, shear oil cylinder, 17, upper scissor blade seat, 18, clamp, 19, shear and retreat oil cylinder, 20, the dolly oil cylinder, 21, weld pad, 22, the weld pad oil cylinder, 23, swing arm, 24, rotary oil cylinder.
The specific embodiment
one of embodiments of the invention shown in Fig. 1,2,3,4, it is that the raw material slab of the installation in the production line of rolling welded tube is carried the all-in-one of automatic material leading, shearing and docking in operation, and the lifting platform 10 on its small rail car is by the rectilinear materials device that draws of Driven by Hydraulic Cylinder, it is characterized in that: the raw material slab in the tube rolling production line is carried the all-in-one of installing automatic material leading, shearing and docking in operation, described all-in-one sequentially mainly is comprised of the welding machine of the lifting platform 10 on electronic uncoiler, small rail car, hydraulically powered cutter and front roll bending tail 7,6 docking of rear roll bending head, and described electronic uncoiler is comprised of uncoiler main shaft 1 and the motor-driven initiative compression roller 3 of the coil of strip 2 motor-driven, that raw material is housed, realize the lifting platform 10 of raw material slab on initiative compression roller 3, small rail car of coil of strip 2, the welding machine that hydraulically powered cutter and front roll bending tail, rear roll bending head connect is sent into next rolling process, described hydraulically powered cutter is by base 15, weld pad oil cylinder 22, weld pad 21, shearing retreats oil cylinder 19, shear track 9, lower scissor blade seat 8, upper scissor blade seat 17, shear oil cylinder 16 and clamp 18 compositions, establish concave frame on the base 15 corresponding with front roll bending tail 7 positions, in at the bottom of this concave frame, installing is driven by weld pad oil cylinder 22, the weld pad 21 of lifting, the symmetrical installing in frame top, both sides of concave frame retreats by shearing the shearing track 9 that oil cylinder 19 drives, shear the lower scissor blade seat 8 of installing orbital motion on track 9 in this, described upper scissor blade seat 17 is to move down by shearing oil cylinder 16 drivings, match with lower scissor blade seat 8 and shear, by on it, the shearing of lower haircut realizes that its front roll bending tail 7 and rear roll bending head 6 have neat plate end, installing clamp 18 on the end face of described base 15, lifting platform 10 on described small rail car is by the rectilinear materials device that draws of Driven by Hydraulic Cylinder, this rectilinear materials device that draws is comprised of dolly oil cylinder 20, trolley track 14, hoist cylinder 12, dolly 13, guide pillar 11, lifting platform 10, wrench shovel 4 and clamp 5, the dolly 13 that is driven along trolley track 14 moving linearlies by dolly oil cylinder 20 with coil of strip 2 corresponding section, position installings on described base 15, symmetrical installing two guide pillars 11 on these dolly 13 both sides, end face center faces, installing drives by hoist cylinder 12 lifting platform 10 that slides along two cylinders on described two guide pillars 11, the outside installing wrench shovel 4 of the lifting platform 10 that adjoins with coil of strip 2, installing clamp 5 on the opposite side table top of lifting platform 10, shown in Figure 2 is the rear roll bending head of one of embodiment of the present invention and the state diagram before 8 shearings of front roll bending tail, Fig. 3 is the state diagram of the raw material slab of one of embodiment of the present invention when shearing, Fig. 4 is the state diagram in raw material slab when welding of one of embodiment of the present invention.
Be two of embodiments of the invention shown in Fig. 5,6,7, other is that lifting platform 10 on small rail car is by the rotary materials device that draws of Driven by Hydraulic Cylinder; The described rotary materials device that draws is comprised of dolly oil cylinder 20, trolley track 14, rotary oil cylinder 24, swing arm 23 and lifting platform 10, wrench shovel 4 and clamp 5; Drive by dolly oil cylinder 20 dolly 13 that moves along trolley track 14 with coil of strip 2 corresponding section, position installings on described base 15, at these dolly 13 end face center installing rotary oil cylinders 24, the bottom of stretching out the hinged swing arm 23 of rod end of described rotary oil cylinder 24, the top of its swing arm 23 by rod hinge connection on the bottom surface of lifting platform 10; The outside installing wrench shovel 4 of the lifting platform 10 that adjoins with coil of strip 2, installing clamp 5 on the opposite side table top of lifting platform 10.
The described rotary power source that draws materials device is to adopt Driven by Hydraulic Cylinder or adopt motor-driven.The embodiment of the present invention two in adopt Driven by Hydraulic Cylinder.Shown in Figure 6 is two postrotational schematic diagram of the embodiment of the present invention; Shown in Figure 7 is schematic diagram after two shearing of the embodiment of the present invention; And the state diagram when needing after shearing to carry out the welding of raw material slab is not given and being listed.All the other are identical with one of embodiment.
The above; it is only the better specific embodiment of the present invention; but protection scope of the present invention is not limited to this; all are familiar with those skilled in the art in technical scope disclosed by the invention, according to technical scheme of the present invention and design of the present invention thereof be equal to replace or change all should be encompassed in protection scope of the present invention within.
Claims (2)
1. the all-in-one of an automatic material leading, shearing and docking, it is characterized in that: the raw material slab in the tube rolling production line is carried the all-in-one of installing automatic material leading, shearing and docking in operation, described all-in-one sequentially mainly is comprised of the welding machine of the lifting platform on electronic uncoiler, small rail car (10), hydraulically powered cutter and front roll bending tail (7), rear roll bending head (6) docking, and described electronic uncoiler is comprised of uncoiler main shaft (1) and the motor-driven initiative compression roller (3) of the coil of strip (2) motor-driven, that raw material is housed, realize the lifting platform (10) of raw material slab on initiative compression roller (3), small rail car of coil of strip (2), the welding machine that hydraulically powered cutter and front roll bending tail, rear roll bending head connect is sent into next rolling process, described hydraulically powered cutter is by base (15), weld pad oil cylinder (22), weld pad (21), shearing retreats oil cylinder (19), shear track (9), lower scissor blade seat (8), upper scissor blade seat (17), shearing oil cylinder (16) and clamp (18) forms, establish concave frame on the base (15) corresponding with front roll bending tail (7) position, in at the bottom of this concave frame, installing is driven by weld pad oil cylinder (22), the weld pad of lifting (21), the symmetrical installing in frame top, both sides of concave frame retreats by shearing the shearing track (9) that oil cylinder (19) drives, shear the lower scissor blade seat (8) of the upper installing of track (9) orbital motion in this, described upper scissor blade seat (17) is to move down by shearing oil cylinder (16) driving, match with lower scissor blade seat (8) and shear, by on it, the shearing of lower haircut realizes that its front roll bending tail (7) and rear roll bending head (6) have neat plate end, install clamp (18) on the end face of described base (15), lifting platform on described small rail car (10) draws materials device or the rotary materials device that draws that is driven by power source by the rectilinear of Driven by Hydraulic Cylinder, the described rectilinear materials device that draws is by dolly oil cylinder (20), trolley track (14), hoist cylinder (12), dolly (13), guide pillar (11), lifting platform (10), wrench shovel (4) and clamp (5) form, drive dolly (13) along trolley track (14) moving linearly with the installing of coil of strip (2) corresponding section, position by dolly oil cylinder (20) on described base, symmetrical installing two guide pillars (11) on the face of both sides, this dolly (13) end face center, driven in the upper installing of described two guide pillars (11) lifting platform (10) that slides along two cylinders by hoist cylinder (12), the outside installing wrench shovel (4) of the lifting platform (10) that adjoins with coil of strip (2) is installed clamp (5) on the opposite side table top of lifting platform (10), the described rotary materials device that draws is comprised of dolly oil cylinder (20), trolley track (14), rotary oil cylinder (24), swing arm (23) and lifting platform (10), wrench shovel (4) and clamp (5), the dolly (13) upper at described base (15) and coil of strip (2) corresponding section, position installing is moved along trolley track (14) by dolly oil cylinder (20) driving, at this dolly (13) end face center installing rotary oil cylinder (24), the bottom of stretching out the hinged swing arm of rod end (23) of described rotary oil cylinder (24), the top of its swing arm (23) by rod hinge connection on the bottom surface of lifting platform (10), the outside installing wrench shovel (4) of the lifting platform (10) that adjoins with coil of strip (2) is installed clamp (5) on the opposite side table top of lifting platform (10).
2. by the all-in-one of automatic material leading claimed in claim 1, shearing and docking, it is characterized in that: the described rotary power source that draws materials device is to adopt Driven by Hydraulic Cylinder or adopt motor-driven.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110235798 CN102328206B (en) | 2011-08-17 | 2011-08-17 | All-in-one machine capable of automatically guiding materials, shearing and butting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110235798 CN102328206B (en) | 2011-08-17 | 2011-08-17 | All-in-one machine capable of automatically guiding materials, shearing and butting |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102328206A CN102328206A (en) | 2012-01-25 |
| CN102328206B true CN102328206B (en) | 2013-06-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201110235798 Active CN102328206B (en) | 2011-08-17 | 2011-08-17 | All-in-one machine capable of automatically guiding materials, shearing and butting |
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| Country | Link |
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| CN (1) | CN102328206B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102847728B (en) * | 2012-09-12 | 2014-10-22 | 高宇笙 | All-in-one machine for charging, material inducing and butting of rolling mill |
| CN107470914B (en) * | 2017-06-30 | 2019-06-28 | 嘉善梦溪服饰辅料厂（普通合伙） | A kind of processing unit (plant) of steel plate |
| CN112355403A (en) * | 2020-11-17 | 2021-02-12 | 东台艺新科技有限公司 | A drilling transfer device for producing saw blade |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201154437Y (en) * | 2008-01-07 | 2008-11-26 | 蔡昌益 | Steel plate butt-joint machine |
| CN102000716A (en) * | 2010-11-30 | 2011-04-06 | 大连三高科技发展有限公司 | Production line of major diameter straight welded pipe |
| CN201841408U (en) * | 2010-09-07 | 2011-05-25 | 宝钢发展有限公司 | Steel band connecting device |
| CN202200031U (en) * | 2011-08-17 | 2012-04-25 | 高宇笙 | Integrated machine for automatically leading material, shearing and jointing |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3293062B2 (en) * | 1997-09-30 | 2002-06-17 | 株式会社栗本鐵工所 | Pipe fitting manufacturing equipment |
-
2011
- 2011-08-17 CN CN 201110235798 patent/CN102328206B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201154437Y (en) * | 2008-01-07 | 2008-11-26 | 蔡昌益 | Steel plate butt-joint machine |
| CN201841408U (en) * | 2010-09-07 | 2011-05-25 | 宝钢发展有限公司 | Steel band connecting device |
| CN102000716A (en) * | 2010-11-30 | 2011-04-06 | 大连三高科技发展有限公司 | Production line of major diameter straight welded pipe |
| CN202200031U (en) * | 2011-08-17 | 2012-04-25 | 高宇笙 | Integrated machine for automatically leading material, shearing and jointing |
Non-Patent Citations (1)
| Title |
|---|
| JP特开平11-108263A 1999.04.20 |
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| CN102328206A (en) | 2012-01-25 |
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| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20120125 Assignee: DALIAN FUDI HEAVY MACHINERY MANUFACTURING CO., LTD. Assignor: Gao Yusheng Contract record no.: 2014210000066 Denomination of invention: All-in-one machine capable of automatically guiding materials, shearing and butting Granted publication date: 20130612 License type: Exclusive License Record date: 20140812 |
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| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
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Effective date of registration: 20170726 Address after: 116200 No. 1, Golden Road, Pulandian Economic Development Zone, Dalian, Liaoning Patentee after: DALIAN FUDI HEAVY MACHINERY MANUFACTURING CO., LTD. Address before: 116021 Liaoning city of Dalian province Pulandian gold road Tiexi Development Zone Dalian Fudi Machinery Manufacturing Co. Ltd. Patentee before: Gao Yusheng |