CN102328206A - All-in-one machine capable of automatically guiding materials, shearing and butting - Google Patents
All-in-one machine capable of automatically guiding materials, shearing and butting Download PDFInfo
- Publication number
- CN102328206A CN102328206A CN201110235798A CN201110235798A CN102328206A CN 102328206 A CN102328206 A CN 102328206A CN 201110235798 A CN201110235798 A CN 201110235798A CN 201110235798 A CN201110235798 A CN 201110235798A CN 102328206 A CN102328206 A CN 102328206A
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- Prior art keywords
- installing
- oil cylinder
- lifting platform
- shearing
- dolly
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- 238000010008 shearing Methods 0.000 title claims abstract description 31
- 239000000463 material Substances 0.000 title claims abstract description 29
- 239000002994 raw material Substances 0.000 claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 claims abstract description 25
- 238000003466 welding Methods 0.000 claims abstract description 11
- 230000006835 compression Effects 0.000 claims abstract description 9
- 238000007906 compression Methods 0.000 claims abstract description 9
- 238000005096 rolling process Methods 0.000 claims abstract description 6
- 238000013000 roll bending Methods 0.000 claims description 35
- 238000009785 tube rolling Methods 0.000 claims description 15
- 210000001503 joint Anatomy 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 8
- 238000010924 continuous production Methods 0.000 abstract description 6
- 229910000831 Steel Inorganic materials 0.000 abstract 2
- 230000003028 elevating effect Effects 0.000 abstract 2
- 239000010959 steel Substances 0.000 abstract 2
- 238000005265 energy consumption Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 26
- 238000010586 diagram Methods 0.000 description 7
- 239000010720 hydraulic oil Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Shearing Machines (AREA)
- Metal Rolling (AREA)
Abstract
The invention belongs to a rolled tube production line, and in particular relates to an all-in-one machine capable of automatically guiding materials, shearing and butting used in a raw material board blank conveying procedure of a rolled tube production line. The all-in-one machine is characterized by comprising an electric uncoiler, an elevating platform on a small rail car, a hydraulic drive shearing machine as well as a welding machine for butting the tail of a front rolled plate with the head of a rear rolled plate which are adopted in the raw material board blank conveying procedure of the rolled tube production line, wherein, the electric uncoiler consists of a motor-driven main shaft of the steel coil uncoiler filled with a raw material as well as a motor-driven drive compression roll; and the board blank of the steel coil raw material is transferred into next rolling procedure through the drive compression roll, the elevating platform on the small rail car, the hydraulic drive shearing machine as well as the welding machine for butting the tail of the front rolled plate with the head of the rear rolled plate. The all-in-one machine has the advantages of reasonable design, compact structure, improved production efficiency, less energy consumption, lowered cost and the like, and is suitable for continuous production of the production line and is very convenient for procedure coordination and management as well as operation and use.
Description
Technical field
The invention belongs to the tube rolling production line, be applicable to that particularly the raw material slab in the tube rolling production line is carried a kind of all-in-one that draws material automatically, shears and dock in the operation.
Background technology
As everyone knows, the raw material slab in the tube rolling production line carry comprise in the operation draw the tape handler of expect usefulness, shear before roll bending tail and back roll bending head cutter and preceding roll bending tail with after the bonding machine that is connected usefulness of roll bending head.At present; Drawing material, shear and during raw material slab in the tube rolling production line is carried to tying operation; Remain after employing independently accomplish to carry the operation work of taking on separately in the operation separately; Can the raw material slab that meet rolling requirement be sent into the next procedure of tube rolling production line, go to accomplish the continuous production of tube rolling production line.Therefore; Be not difficult to find out, have the shortcoming and defect part in the above-mentioned technology:, just influence the continuous production of whole piece tube rolling production line very naturally because the conveying of raw material slab is discontinuous; Not only make upper and lower operation in the production line inharmonious be not easy to management; And increased nonproductive time widely, and influence the raising of production efficiency again, cause the raising of energy waste and manufacturing cost.
Summary of the invention
The present invention is intended to the shortcoming and defect part that in above-mentioned technology, exists; And providing not only reasonable in design, compact conformation had both adapted to the continuous production of production line; Be convenient to the coordination and the management of inter process again; And have and enhance productivity, energy-conservation, reduce cost and a kind of very easily all-in-one that draws material automatically, shears and dock easy to operate and use.
The objective of the invention is to adopt following technical scheme to realize: the described all-in-one that draws material automatically, shears and dock; It is characterized in that: the raw material slab in the tube rolling production line is carried the all-in-one that installing is drawn material automatically, sheared and dock in the operation; Described all-in-one mainly is made up of the welding machine of the lifting platform on electronic uncoiler, the small rail car, hydraulically powered cutter and preceding roll bending tail, back roll bending head butt joint in regular turn, and described electronic uncoiler is made up of the uncoiler main shaft and the motor-driven initiative compression roller of the coil of strip motor-driven, that raw material is housed; Realize the lifting platform of raw material slab on initiative compression roller, small rail car of coil of strip, the welding machine that hydraulically powered cutter and preceding roll bending tail, back roll bending head connect is sent into next rolling process; Lifting platform on the described small rail car draws materials device by Driven by Hydraulic Cylinder rectilinear or by the rotary materials device that draws of drive power source; The described rectilinear materials device that draws is made up of base, dolly oil cylinder, trolley track, hoist cylinder, dolly, guide pillar, lifting platform and clamp; With on the corresponding base in coil of strip position the installing by the dolly of dolly hydraulic oil cylinder driving along the trolley track moving linearly; Symmetry installing two guide pillars on this both sides, dolly end face center face, installing is driven the lifting platform that slides along two cylinders by hoist cylinder on described two guide pillars; The outside installing wrench shovel of the lifting platform that adjoins with coil of strip is installed clamp in regular turn on the opposite side table top of lifting platform; The described rotary materials device that draws is made up of base, dolly oil cylinder, trolley track, rotary oil cylinder, swing arm, lifting platform, wrench shovel and clamp; The dolly that moves along trolley track by the dolly hydraulic oil cylinder driving with installing on the corresponding base in coil of strip position; At this dolly end face center installing rotary oil cylinder; The bottom of stretching out the hinged swing arm of rod end of described rotary oil cylinder; On the bottom surface of lifting platform, the outside of the lifting platform that adjoins with coil of strip installing wrench shovel is installed clamp on the opposite side table top of lifting platform through rod hinge connection on the top of its swing arm; Described hydraulically powered cutter is retreated oil cylinder, shearing track, lower scissor blade seat, upper scissor blade seat, shearing oil cylinder and clamp by base, weld pad oil cylinder, weld pad, shearing and is formed; With establish concave frame on the roll bending head position corresponding base of back; Installing is by the weld pad weld pad hydraulic oil cylinder driving, that go up and down at the bottom of this concave frame; Frame top, the both sides symmetry installing of concave frame is retreated the shearing track that oil drives by shearing; Shear the lower scissor blade seat of installing orbital motion on the track in this; Described lower scissor blade seat is to move down by shearing hydraulic oil cylinder driving upper scissor blade seat, matches with the lower scissor blade seat and shears, and the shearing through its upper and lower haircut realizes that its preceding roll bending tail and back roll bending head have neat plate end; The outside installing wrench shovel of the lifting platform that adjoins with coil of strip, installing installing clamp on the opposite side table top of lifting platform.
The described rotary power source that draws materials device is to adopt Driven by Hydraulic Cylinder or adopt motor-driven.
Principle of the present invention is set forth in down with the operation branch:
Because in the present invention; The tape handler that raw material slab in the tube rolling production line is carried three independent process-raw materials in the operation to draw expect usefulness, shear before roll bending tail and back roll bending head cutter and preceding roll bending tail with after the bonding machine that is connected usefulness of roll bending head; By the quantity-produced requirement that realizes the tube rolling production line fully; They organically are connected in the tube rolling production line, make the whole piece tube rolling production line that is transported to the warehouse-in of tube rolling finished product from raw material realize the continuous production on ground worthy of the name.
The comprehensive above technical scheme of being taked realizes the object of the invention.Compared with prior art, the present invention is not only reasonable in design, and compact conformation had both adapted to the continuous production of production line, was convenient to the coordination and the management of inter process again, and has and enhance productivity, and is energy-conservation, reduces cost and advantage such as very convenient easy to operate and use.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is described further.
The present invention has seven width of cloth accompanying drawings.Wherein:
Accompanying drawing 1 is the main TV structure sketch map of one of embodiment of the invention;
Accompanying drawing 2 is the state diagrams before the back roll bending head 6 of one of embodiment of the invention is sheared with preceding roll bending tail 7;
Accompanying drawing 3 is the state diagrams when shearing of the raw material slab of one of embodiment of the invention;
Accompanying drawing 4 is the state diagrams in raw material slab when welding of one of embodiment of the invention.
Accompanying drawing 5 be the embodiment of the invention two main TV structure sketch map;
Accompanying drawing 6 is postrotational sketch mapes of two of the embodiment of the invention;
Accompanying drawing 7 is the sketch mapes after two the shearing of the embodiment of the invention.
Among the figure: 1, uncoiler main shaft, 2, coil of strip, 3, initiative compression roller, 4, the wrench shovel, 5, clamp, 6, back roll bending head; 7, preceding roll bending tail, 8, the lower scissor blade seat, 9, shear track, 10, lifting platform, 11, guide pillar, 12, hoist cylinder; 13, dolly, 14, trolley track, 15, base, 16, shear oil cylinder, 17, the upper scissor blade seat, 18, clamp; 19, shear and to retreat oil cylinder, 20, the dolly oil cylinder, 21, weld pad, 22, the weld pad oil cylinder, 23, swing arm, 24, rotary oil cylinder.
The specific embodiment
Fig. 1,2,3, shown in 4 one of embodiments of the invention; It is that the raw material slab of the installation in the production line of rolling welded tube is carried the all-in-one that draws material automatically, shears and dock in the operation, and the lifting platform 10 on its small rail car is by the rectilinear materials device that draws of Driven by Hydraulic Cylinder; It is characterized in that: the raw material slab in the tube rolling production line is carried the all-in-one that installing is drawn material automatically, sheared and dock in the operation; Described all-in-one mainly is made up of the welding machine of the lifting platform on electronic uncoiler, the small rail car 10, hydraulically powered cutter and preceding roll bending tail 7, back roll bending head 6 butt joints in regular turn, and described electronic uncoiler is made up of uncoiler 1 main shaft and the motor-driven initiative compression roller 3 of the coil of strip 2 motor-driven, that raw material is housed; Realize the lifting platform 10 of raw material slab on initiative compression roller 3, small rail car of coil of strip 2, the welding machine that hydraulically powered cutter and preceding roll bending tail 7, back roll bending head 6 connect is sent into next rolling process; Lifting platform 10 on the described small rail car is by the rectilinear materials device that draws of Driven by Hydraulic Cylinder; The described rectilinear materials device that draws is made up of base 15, dolly oil cylinder 20, trolley track 14, hoist cylinder 12, dolly 13, guide pillar 11, lifting platform 10 and clamp 5; With on the corresponding base in coil of strip position the installing by the dolly of dolly hydraulic oil cylinder driving along the trolley track moving linearly; Symmetry installing two guide pillars 11 on this both sides, dolly 13 end face center face, installing is driven the lifting platform that slides along two cylinders by hoist cylinder on described two guide pillars 11; The outside installing wrench shovel 4 of the lifting platform 12 that adjoins with coil of strip 2 is installed clamp 5 in regular turn on the opposite side table top of lifting platform 10; Described hydraulically powered cutter is retreated oil cylinder 19, shearing track 9, lower scissor blade seat 8, upper scissor blade seat 17, shearing oil cylinder 16 and clamp 18 by base 15, weld pad oil cylinder 22, weld pad 21, shearing and is formed; With establish concave frame on the roll bending head 6 positions corresponding base 15 of back; Installing is by weld pad oil cylinder weld pad 21 22 drivings, that go up and down at the bottom of this concave frame; Frame top, the both sides symmetry installing of concave frame is retreated the shearing track 9 that oil cylinder 19 drives by shearing; Shear the lower scissor blade seat 8 of installing orbital motion on the track 9 in this; Described upper scissor blade seat 17 is to drive upper scissor blade seats 17 and move down by shearing oil cylinder 16, matches with lower scissor blade seat 8 and shears, and the shearing through its upper and lower haircut realizes that its preceding roll bending tail 7 and back roll bending head 6 have neat plate end; Installing clamp 18 on base 15 end faces.Fig. 2 is that the back roll bending head and the preceding roll bending tail 8 of one of embodiment of the invention sheared preceding state diagram; Accompanying drawing 3 is the state diagrams when shearing of the raw material slab of one of embodiment of the invention; Accompanying drawing 4 is the state diagrams in raw material slab when welding of one of embodiment of the invention.
Fig. 5,6, be two of embodiments of the invention shown in 7, other is that lifting platform 10 on small rail car is by the rotary materials device that draws of Driven by Hydraulic Cylinder; The described rotary materials device that draws is made up of base 15, dolly oil cylinder 20, trolley track 14, rotary oil cylinder 24, swing arm 23, lifting platform 10, wrench shovel 4 and clamp 5; Drive the dolly 13 that moves along trolley track 14 with installing on the corresponding base 15 in coil of strip 2 positions by dolly oil cylinder 20; At this dolly end face center installing rotary oil cylinder; Rod hinge connection is passed through on the bottom surface of lifting platform 10 in the bottom of stretching out the hinged swing arm 23 of rod end of described rotary oil cylinder 24, the top of its swing arm 23; The outside installing wrench shovel 4 of the lifting platform 10 that adjoins with coil of strip 2, installing installing and clamp 5 on the opposite side table top of lifting platform 10.
The described rotary power source that draws materials device is to adopt Driven by Hydraulic Cylinder or adopt motor-driven.The embodiment of the invention two in adopt Driven by Hydraulic Cylinder.Fig. 6 is two a postrotational sketch map of the embodiment of the invention; Fig. 7 is the sketch map after two the shearing of the embodiment of the invention; And the state diagram need carry out the welding of raw material slab after shearing the time is not given and being listed.All the other are identical with one of embodiment.
The above; Be merely the preferable specific embodiment of the present invention; But protection scope of the present invention is not limited thereto; All are familiar with the technical staff in present technique field in technical scope disclosed by the invention, are equal to replacement or change and all should be encompassed within protection scope of the present invention according to technical scheme of the present invention and design of the present invention thereof.
Claims (2)
1. one kind is drawn material automatically, shears and the all-in-one of butt joint; It is characterized in that: the raw material slab in the tube rolling production line is carried the all-in-one that installing is drawn material automatically, sheared and dock in the operation; Described all-in-one mainly is made up of the welding machine of the lifting platform on electronic uncoiler, the small rail car (10), hydraulically powered cutter and preceding roll bending tail (7), back roll bending head (6) butt joint in regular turn, and described electronic uncoiler is made up of the uncoiler main shaft (1) and the motor-driven initiative compression roller (3) of the coil of strip (2) motor-driven, that raw material is housed; Realize the lifting platform (10) of raw material slab on initiative compression roller (3), small rail car of coil of strip (2), the welding machine that hydraulically powered cutter and preceding roll bending tail, back roll bending head connect is sent into next rolling process; Lifting platform on the described small rail car (10) draws materials device by Driven by Hydraulic Cylinder rectilinear or by the rotary materials device that draws of drive power source; The described rectilinear materials device that draws is made up of base (15), dolly oil cylinder (20), trolley track (14), hoist cylinder (12), dolly (13), guide pillar (11), lifting platform (10), wrench shovel (4) and clamp (5); Go up installing with the corresponding base in coil of strip (2) position (15) and drive dolly (13) along trolley track (14) moving linearly by dolly oil cylinder (20); Symmetry installing two guide pillars (11) on the face of both sides, this dolly (13) end face center are gone up installing at described two guide pillars (11) and are driven the lifting platform (10) that slides along two cylinders by hoist cylinder (12); The outside installing wrench shovel (4) of the lifting platform (10) that adjoins with coil of strip (2) is installed clamp (5) on the opposite side table top of lifting platform (10); The described rotary materials device that draws is made up of base (15), dolly oil cylinder (20), trolley track (14), rotary oil cylinder (24), swing arm (23), lifting platform (10) and clamp (5); Going up installing with the corresponding base in coil of strip (2) position (15) is driven along the dolly (13) of trolley track (14) motion by dolly oil cylinder (20); The installing rotary oil cylinder (2) at this dolly (13) end face center; The bottom of stretching out the hinged swing arm of rod end (23) of described rotary oil cylinder (24); On the bottom surface of lifting platform (10), the outside of the lifting platform (10) that adjoins with coil of strip (2) installing wrench shovel (4) is installed clamp (5) on the opposite side table top of lifting platform (10) through rod hinge connection on the top of its swing arm (23); Described hydraulically powered cutter is retreated oil cylinder (19), shearing track (9), lower scissor blade seat (8), upper scissor blade seat (17), shearing oil cylinder (16), wrench shovel (4) and clamp (18) by base (15), weld pad oil cylinder (22), weld pad (21), shearing and is formed; With establish concave frame on the corresponding base in preceding roll bending tail (7) position (15); The weld pad (21) that installing is driven by weld pad oil cylinder (22) at the bottom of this concave frame, go up and down; Frame top, the both sides symmetry installing of concave frame is retreated the shearing track (9) that oil cylinder (19) drives by shearing; Shear the lower scissor blade seat (8) that track (9) is gone up the installing orbital motion in this; Described lower scissor blade seat (8) is to move down by shearing oil cylinder (16) driving upper scissor blade seat (17); Match with lower scissor blade seat (8) and to shear, the shearing through its upper and lower haircut realizes that its preceding roll bending tail (7) and back roll bending head (6) have neat plate end; The outside installing wrench shovel (4) of the lifting platform (10) that adjoins with coil of strip (2), installing installing clamp (18) on the opposite side table top of lifting platform (10).
2. by the described all-in-one that draws material automatically, shears and dock of claim 1, it is characterized in that: the described rotary power source that draws materials device is to adopt Driven by Hydraulic Cylinder or adopt motor-driven.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110235798 CN102328206B (en) | 2011-08-17 | 2011-08-17 | All-in-one machine capable of automatically guiding materials, shearing and butting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110235798 CN102328206B (en) | 2011-08-17 | 2011-08-17 | All-in-one machine capable of automatically guiding materials, shearing and butting |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102328206A true CN102328206A (en) | 2012-01-25 |
| CN102328206B CN102328206B (en) | 2013-06-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110235798 Expired - Fee Related CN102328206B (en) | 2011-08-17 | 2011-08-17 | All-in-one machine capable of automatically guiding materials, shearing and butting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102328206B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102847728A (en) * | 2012-09-12 | 2013-01-02 | 高宇笙 | All-in-one machine for charging, material inducing and butting of rolling mill |
| CN107470914A (en) * | 2017-06-30 | 2017-12-15 | 嘉善梦溪服饰辅料厂（普通合伙） | A kind of processing unit (plant) of steel plate |
| CN112355403A (en) * | 2020-11-17 | 2021-02-12 | 东台艺新科技有限公司 | A drilling transfer device for producing saw blade |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11108263A (en) * | 1997-09-30 | 1999-04-20 | Kurimoto Ltd | Manufacturing device for pipe fitting |
| CN201154437Y (en) * | 2008-01-07 | 2008-11-26 | 蔡昌益 | Steel plate butt-joint machine |
| CN102000716A (en) * | 2010-11-30 | 2011-04-06 | 大连三高科技发展有限公司 | Production line of major diameter straight welded pipe |
| CN201841408U (en) * | 2010-09-07 | 2011-05-25 | 宝钢发展有限公司 | Steel band connecting device |
| CN202200031U (en) * | 2011-08-17 | 2012-04-25 | 高宇笙 | Integrated machine for automatically leading material, shearing and jointing |
-
2011
- 2011-08-17 CN CN 201110235798 patent/CN102328206B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11108263A (en) * | 1997-09-30 | 1999-04-20 | Kurimoto Ltd | Manufacturing device for pipe fitting |
| CN201154437Y (en) * | 2008-01-07 | 2008-11-26 | 蔡昌益 | Steel plate butt-joint machine |
| CN201841408U (en) * | 2010-09-07 | 2011-05-25 | 宝钢发展有限公司 | Steel band connecting device |
| CN102000716A (en) * | 2010-11-30 | 2011-04-06 | 大连三高科技发展有限公司 | Production line of major diameter straight welded pipe |
| CN202200031U (en) * | 2011-08-17 | 2012-04-25 | 高宇笙 | Integrated machine for automatically leading material, shearing and jointing |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102847728A (en) * | 2012-09-12 | 2013-01-02 | 高宇笙 | All-in-one machine for charging, material inducing and butting of rolling mill |
| CN102847728B (en) * | 2012-09-12 | 2014-10-22 | 高宇笙 | All-in-one machine for charging, material inducing and butting of rolling mill |
| CN107470914A (en) * | 2017-06-30 | 2017-12-15 | 嘉善梦溪服饰辅料厂（普通合伙） | A kind of processing unit (plant) of steel plate |
| CN112355403A (en) * | 2020-11-17 | 2021-02-12 | 东台艺新科技有限公司 | A drilling transfer device for producing saw blade |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102328206B (en) | 2013-06-12 |
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| PB01 | Publication | ||
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20120125 Assignee: DALIAN FIELD HEAVY-MACHINERY MANUFACTURING Co.,Ltd. Assignor: Gao Yusheng Contract record no.: 2014210000066 Denomination of invention: All-in-one machine capable of automatically guiding materials, shearing and butting Granted publication date: 20130612 License type: Exclusive License Record date: 20140812 |
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| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170726 Address after: 116200 No. 1, Golden Road, Pulandian Economic Development Zone, Dalian, Liaoning Patentee after: DALIAN FIELD HEAVY-MACHINERY MANUFACTURING Co.,Ltd. Address before: 116021 Liaoning city of Dalian province Pulandian gold road Tiexi Development Zone Dalian Fudi Machinery Manufacturing Co. Ltd. Patentee before: Gao Yusheng |
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| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130612 |
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| CF01 | Termination of patent right due to non-payment of annual fee |