CN102321317A - High-transparent medical PVC pellet and preparation method thereof - Google Patents

High-transparent medical PVC pellet and preparation method thereof Download PDF

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Publication number
CN102321317A
CN102321317A CN201110246412A CN201110246412A CN102321317A CN 102321317 A CN102321317 A CN 102321317A CN 201110246412 A CN201110246412 A CN 201110246412A CN 201110246412 A CN201110246412 A CN 201110246412A CN 102321317 A CN102321317 A CN 102321317A
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heat stabilizer
efficient
calcium
zinc
weight
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CN102321317B (en
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陆锋
胡丽萍
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Changzhou henghefeng Precision Manufacturing Technology Co.,Ltd.
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Shenzhen Hopefinder Polymer Sci & Tech Co Ltd
Shenzhen Xinkezhuo Industry Co Ltd
Shanghai Hopefinder Polymer Sci & Techco Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04Particle-shaped

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention relates to a high-transparent medical PVC pellet and a preparation method thereof. The pellet comprises 100 parts by weight of PVC resin, 40-70 parts by weight of plasticizer DOP, 0.3-0.8 parts by weight of high-efficient calcium/zinc heat stabilizers, 1-5 parts by weight of auxiliary heat stabilizers, and 0.1-0.5 parts by weight of high-efficient lubricants; wherein, the PVC resin is suspension-method polyvinyl chloride resin with a polymerization degree of 1300; the high-efficient calcium/zinc heat stabilizer is a composite comprising 30-40% of calcium stearate, 10-20% of zinc octoate, 15-25% of zine stearate, 10-20% of pentaerythritol, and 10-20% of N,N'-bis(phenyl thiourea) on a weight basis; the auxiliary heat stabilizer is epoxy soybean oil; the high-efficient lubricant is R&H P-40. The transparency of a medical PVC pellet can be increased from an original level of 82% to above 87%, and the haze can be decreased from 2.7 to below 1.4.

Description

A kind of high transparent PVC granular material in medical use and preparation method thereof
Technical field
The present invention relates to a kind of modification technology of PVC granular material in medical use, particularly a kind of high transparent PVC granular material in medical use and preparation method thereof.
Background technology
PVC granular material in medical use is to be widely used in one of main raw material of disposable medical instrument at present both at home and abroad.Owing to have characteristics such as safety, inexpensive, high comprehensive performance, except that Application Areass such as traditional transfusion device, infusion bag, all kinds of other aspects are used and have also been obtained increasing popularization.For example: all kinds of breathing apparatuss, anaesthetic mask, trachea cannula, analgesia pump etc.
Existing PVC granular material in medical use formula for a product (according to weight part) is: polyvinyl chloride resin: 100 parts, plasticizer DOP: 40 ~ 70 parts, calcium/zinc heat stabilizer: 2.0 parts, auxiliary heat stabilizer: 1 ~ 5 part and lubricant: 0.5 ~ 0.8 part; Wherein: lubricant is polyethylene wax and Triple Pressed Stearic Acid.
Consideration from security; Calcium/zinc heat stabilizer that uses in the existing PVC granular material in medical use production formula and lubricant are because efficient is lower; Cause addition bigger; Therefore can obviously reduce the transparency of PVC material, thereby influence outward appearance and some high-clarity medical equipment application clinically of medical equipment, can not satisfy the requirement of high-quality medical equipment.
Summary of the invention
The object of the present invention is to provide a kind of high transparent PVC granular material in medical use and preparation method thereof; It is lower owing to efficient mainly to solve the calcium/zinc heat stabilizer and the lubricant that use in the PVC granular material in medical use production formula; Cause addition bigger; Therefore can obviously reduce the transparency of PVC material, thereby influence the outward appearance of medical equipment and the technical problem of some high-clarity medical equipment application clinically, the transparency that it can make PVC granular material in medical use is from original 82%; Bring up to more than 87%, mist degree drops to below 1.4 from 2.7.
For realizing above-mentioned purpose, the present invention realizes like this.
A kind of high transparent PVC granular material in medical use is characterized in that: it is made up of polyvinyl chloride resin 100 weight parts, plasticizer DOP 40 ~ 70 weight parts, efficient calcium/zinc heat stabilizer 0.3 ~ 0.8 weight part, auxiliary heat stabilizer 1 ~ 5 weight part and highly-efficient lubricant 0.1 ~ 0.5 weight part; Wherein: described polyvinyl chloride resin is suspension pvc resin, and the polymerization degree is 1300; Described efficient calcium/zinc heat stabilizer is that the two phenylthioureas of N'-are formed mixture by the calcium stearate of weight percent 30 ~ 40%, 10 ~ 20% zinc octoate, 15 ~ 25% Zinic stearas, 10 ~ 20% tetramethylolmethane and 10 ~ 20% N; Described auxiliary heat stabilizer is an epoxy soybean oil; Described highly-efficient lubricant is the P-40 of R&H.
A kind of preparation method of high transparent PVC granular material in medical use; It is characterized in that: it adopts aforesaid material component, and concrete preparation process is: with calcium stearate, zinc octoate, Zinic stearas, tetramethylolmethane and N, efficient calcium/zinc heat stabilizer that the two 5 kinds of components of phenylthiourea of N'-are formed in proportion is added in the DOP liquid according to the weight ratio of 1:5; Heated and stirred to 145 ° C; 60 ~ 80 rev/mins of stirring velocitys, heat-up rate treat that less than 10 ° of C/ branches solid constituent is poured circular grinding in the colloid mill into after dissolving fusion basically in the liquid; The solid particulate diameter is less than 3 μ m in the control colloid, and colloidal grinding finishes the back as efficiently calcium/zinc heat stabilizer is subsequent use; Polyvinyl chloride resin is dropped in the high-speed mixer, and rotating speed transfers to 400rpm, adds above-mentioned efficient calcium/zinc heat stabilizer then; Add 45 ~ 50 ° of C of auxiliary heat stabilizer to temperature of charge after 1 ~ 1.5 minute; Add the addition of softening agent 50%, rotating speed is risen to 1000 ~ 1200rpm, treat that the softening agent that adds residue 50% after the softening agent basic absorption continues mixed at high speed; When mixing temperature reaches 95 ~ 100 ° of C; Add and put into cooling mixing machine after lubricant continues to be mixed to 120 ~ 130 ° of C of mixing temperature, rotating speed is 15rpm, treats that temperature of charge drops to 40 ~ 55 ° of C dischargings; Add the double-screw extruding pelletizing machine through the refrigerative material, four sections temperature of machine barrel are respectively: 100 ~ 110 ° of C in I district, and 110 ~ 120 ° of C in II district, 120 ~ 130 ° of C in III district, 120 ~ 130 ° of C in IV district, die head temperature are 125 ~ 130 ° of C, screw speed 50 ~ 80rpm; Material is cooled to 40 ~ 50 ° of C through forcing machine plasticizing granulation, and the packing back is for use.
Because calcium/zinc composite heat stabilizer is the thermo-stabilizer that the most extensively adopts in the soft PVC granular material in medical use manufacturing; But common calcium/zinc composite stabilizer efficient is lower; Its addition generally will reach more than the 2.0phr; Could satisfy the needs of processing basically, but after calcium/zinc stabilizer addition surpassed 1.0phr, the transparency of material will descend obviously.The present invention grinds compounding technology through the synergistic effect and the heating of selecting for use and definite suitable stabilizers component and ratio produce, and the thermally-stabilised benefit of calcium/zinc heat stabilizer is significantly improved, and addition drops to 0.5 ~ 0.8phr.Reach the purpose of enhancing the transparency.The present invention has developed efficient calcium zinc stabilizer and lubricant, cooperates polyvinyl chloride resin and other additive, and the transparency that makes PVC granular material in medical use is brought up to more than 87% from original 82%, and mist degree drops to below 1.4 from 2.7.
Embodiment
Below come further to introduce the present invention through embodiment.
Embodiment 1
A kind of high transparent PVC granular material in medical use, it is made up of polyvinyl chloride resin 100 weight parts, plasticizer DOP 40 weight parts, efficient calcium/zinc heat stabilizer 0.8 weight part, auxiliary heat stabilizer 5 weight parts and highly-efficient lubricant 0.5 weight part; Wherein: described polyvinyl chloride resin is suspension pvc resin, and the polymerization degree is 1300; Described efficient calcium/zinc heat stabilizer is that the two phenylthioureas of N'-are formed mixture by the calcium stearate of weight percent 30 ~ 40%, 10 ~ 20% zinc octoate, 15 ~ 25% Zinic stearas, 10 ~ 20% tetramethylolmethane and 10 ~ 20% N; Described auxiliary heat stabilizer is an epoxy soybean oil; Described highly-efficient lubricant is the P-40 of R&H.
Concrete preparation process is: with calcium stearate, zinc octoate, Zinic stearas, tetramethylolmethane and N; Efficient calcium/zinc heat stabilizer that the two 5 kinds of components of phenylthiourea of N'-are formed in proportion is added in the DOP liquid according to the weight ratio of 1:5; Heated and stirred to 145 ° C; 60 ~ 80 rev/mins of stirring velocitys, heat-up rate treat that less than 10 ° of C/ branches solid constituent is poured circular grinding in the colloid mill into after dissolving fusion basically in the liquid; The solid particulate diameter is less than 3 μ m in the control colloid, and colloidal grinding finishes the back as efficiently calcium/zinc heat stabilizer is subsequent use; Polyvinyl chloride resin is dropped in the high-speed mixer, and rotating speed transfers to 400rpm, adds above-mentioned efficient calcium/zinc heat stabilizer then; Add 45 ~ 50 ° of C of auxiliary heat stabilizer to temperature of charge after 1 ~ 1.5 minute; Add the addition of softening agent 50%, rotating speed is risen to 1000 ~ 1200rpm, treat that the softening agent that adds residue 50% after the softening agent basic absorption continues mixed at high speed; When mixing temperature reaches 95 ~ 100 ° of C; Add and put into cooling mixing machine after lubricant continues to be mixed to 120 ~ 130 ° of C of mixing temperature, rotating speed is 15rpm, treats that temperature of charge drops to 40 ~ 55 ° of C dischargings; Add the double-screw extruding pelletizing machine through the refrigerative material, four sections temperature of machine barrel are respectively: 100 ~ 110 ° of C in I district, and 110 ~ 120 ° of C in II district, 120 ~ 130 ° of C in III district, 120 ~ 130 ° of C in IV district, die head temperature are 125 ~ 130 ° of C, screw speed 50 ~ 80rpm; Material is cooled to 40 ~ 50 ° of C through forcing machine plasticizing granulation, and the packing back is for use.
Embodiment 2
A kind of high transparent PVC granular material in medical use, it is made up of polyvinyl chloride resin 100 weight parts, plasticizer DOP 63 weight parts, efficient calcium/zinc heat stabilizer 0.6 weight part, auxiliary heat stabilizer 3 weight parts and highly-efficient lubricant 0.3 weight part; Wherein: described polyvinyl chloride resin is suspension pvc resin, and the polymerization degree is 1300; Described efficient calcium/zinc heat stabilizer is that the two phenylthioureas of N'-are formed mixture by the calcium stearate of weight percent 30 ~ 40%, 10 ~ 20% zinc octoate, 15 ~ 25% Zinic stearas, 10 ~ 20% tetramethylolmethane and 10 ~ 20% N; Described auxiliary heat stabilizer is an epoxy soybean oil; Described highly-efficient lubricant is the P-40 of R&H.
The preparation method is identical with embodiment 1.
Embodiment 3
A kind of high transparent PVC granular material in medical use, it is made up of polyvinyl chloride resin 100 weight parts, plasticizer DOP 70 weight parts, efficient calcium/zinc heat stabilizer 0.3 weight part, auxiliary heat stabilizer 1 weight part and highly-efficient lubricant 0.1 weight part; Wherein: described polyvinyl chloride resin is suspension pvc resin, and the polymerization degree is 1300; Described efficient calcium/zinc heat stabilizer is that the two phenylthioureas of N'-are formed mixture by the calcium stearate of weight percent 30 ~ 40%, 10 ~ 20% zinc octoate, 15 ~ 25% Zinic stearas, 10 ~ 20% tetramethylolmethane and 10 ~ 20% N; Described auxiliary heat stabilizer is an epoxy soybean oil; Described highly-efficient lubricant is the P-40 of R&H.
The preparation method is identical with embodiment 1.
Performance Detection and comparison that the PVC granular material in medical use that the inventive method is made is correlated with.
Figure 821179DEST_PATH_IMAGE001
Figure 643379DEST_PATH_IMAGE002
Figure 891958DEST_PATH_IMAGE003
The present invention implements to detect through instance and meets " blood transfusion (liquid) utensil is used soft polyvinyl chloride plastic " GB15593-1995 standard-required, and product transparency and mist degree are obtained obvious raising, reach the material request for utilization.
Being merely preferred embodiment of the present invention in sum, is not to be used for limiting practical range of the present invention.Be that all equivalences of doing according to the content of claim of the present invention change and modification, all should be technological category of the present invention.

Claims (2)

1. one kind high transparent PVC granular material in medical use is characterized in that: it is made up of polyvinyl chloride resin 100 weight parts, plasticizer DOP 40 ~ 70 weight parts, efficient calcium/zinc heat stabilizer 0.3 ~ 0.8 weight part, auxiliary heat stabilizer 1 ~ 5 weight part and highly-efficient lubricant 0.1 ~ 0.5 weight part; Wherein: described polyvinyl chloride resin is suspension pvc resin, and the polymerization degree is 1300; Described efficient calcium/zinc heat stabilizer is that the two phenylthioureas of N'-are formed mixture by the calcium stearate of weight percent 30 ~ 40%, 10 ~ 20% zinc octoate, 15 ~ 25% Zinic stearas, 10 ~ 20% tetramethylolmethane and 10 ~ 20% N; Described auxiliary heat stabilizer is an epoxy soybean oil; Described highly-efficient lubricant is the P-40 of R&H.
2. the preparation method of a high transparent PVC granular material in medical use; It is characterized in that: it adopts material component as claimed in claim 1, and concrete preparation process is: with calcium stearate, zinc octoate, Zinic stearas, tetramethylolmethane and N, efficient calcium/zinc heat stabilizer that the two 5 kinds of components of phenylthiourea of N'-are formed in proportion is added in the DOP liquid according to the weight ratio of 1:5; Heated and stirred to 145 ° C; 60 ~ 80 rev/mins of stirring velocitys, heat-up rate treat that less than 10 ° of C/ branches solid constituent is poured circular grinding in the colloid mill into after dissolving fusion basically in the liquid; The solid particulate diameter is less than 3 μ m in the control colloid, and colloidal grinding finishes the back as efficiently calcium/zinc heat stabilizer is subsequent use; Polyvinyl chloride resin is dropped in the high-speed mixer, and rotating speed transfers to 400rpm, adds above-mentioned efficient calcium/zinc heat stabilizer then; Add 45 ~ 50 ° of C of auxiliary heat stabilizer to temperature of charge after 1 ~ 1.5 minute; Add the addition of softening agent 50%, rotating speed is risen to 1000 ~ 1200rpm, treat that the softening agent that adds residue 50% after the softening agent basic absorption continues mixed at high speed; When mixing temperature reaches 95 ~ 100 ° of C; Add and put into cooling mixing machine after lubricant continues to be mixed to 120 ~ 130 ° of C of mixing temperature, rotating speed is 15rpm, treats that temperature of charge drops to 40 ~ 55 ° of C dischargings; Add the double-screw extruding pelletizing machine through the refrigerative material, four sections temperature of machine barrel are respectively: 100 ~ 110 ° of C in I district, and 110 ~ 120 ° of C in II district, 120 ~ 130 ° of C in III district, 120 ~ 130 ° of C in IV district, die head temperature are 125 ~ 130 ° of C, screw speed 50 ~ 80rpm; Material is cooled to 40 ~ 50 ° of C through forcing machine plasticizing granulation, and the packing back is for use.
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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104231479A (en) * 2014-09-10 2014-12-24 苏州新区枫盛塑料制品厂 Formula of PVC (Polyvinyl Chloride) plastic particles
CN105175939A (en) * 2015-09-09 2015-12-23 深圳恒方大高分子材料科技有限公司 High-oxygen-permeability medical PVC (polyvinyl chloride) material and preparation method of high-oxygen-permeability medical PVC material
CN105820478A (en) * 2016-05-23 2016-08-03 张进 High-transmittance PVC product
CN105837970A (en) * 2016-03-31 2016-08-10 青岛百瑞吉生物工程有限公司 Preparation method for polyvinyl chloride material used for trachea cannula
CN105968628A (en) * 2016-05-23 2016-09-28 张进 PVC (Polyvinyl Chloride) lubricant and preparation method thereof
CN107118468A (en) * 2017-06-20 2017-09-01 广东雄星新材料有限公司 A kind of medical PVC infusion bag and preparation method thereof
CN107141646A (en) * 2017-05-27 2017-09-08 无锡嘉弘塑料科技有限公司 A kind of medical injection apparatus special PVC pellet of ultra-high transparency hard
CN108864609A (en) * 2018-07-21 2018-11-23 安徽启慧信息科技有限公司 A kind of preparation method of medical PVC material
CN111073175A (en) * 2019-12-26 2020-04-28 河南驼人医疗器械研究院有限公司 Medical PVC paste, preparation method and application thereof
CN112250969A (en) * 2020-10-24 2021-01-22 杭州富阳龙翔塑料制品有限公司 High-transparency plastic particles for shoemaking and preparation process thereof
CN112280208A (en) * 2020-10-10 2021-01-29 东莞市欣辰新材料科技有限公司 High-transparency high-elasticity soft PVC (polyvinyl chloride) granules and preparation method thereof
CN112294976A (en) * 2020-10-10 2021-02-02 东莞市欣辰新材料科技有限公司 Medical PVC granular material for X-ray development and preparation method thereof
CN112759855A (en) * 2020-12-03 2021-05-07 广东祺龙科技有限公司 Medical transparent goggles material and preparation method and application thereof
CN113912553A (en) * 2021-11-10 2022-01-11 山东慧科助剂股份有限公司 Pentanal diurea pyrimidine, preparation method and application thereof
CN113999467A (en) * 2021-12-01 2022-02-01 镇江康源新材料科技有限公司 Formula and preparation process of modified PVC (polyvinyl chloride) granules for blood bags

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EP0309996A2 (en) * 1987-09-28 1989-04-05 Kanegafuchi Kagaku Kogyo Kabushiki Kaisha Gamma-ray resistant polyvinyl chloride-based resinous material and manufacturing method thereof
CN1064086A (en) * 1991-02-11 1992-09-02 齐鲁石油化工公司研究院 Special material for medical polyvinyl chloride and preparation method thereof
CN101270215A (en) * 2008-05-05 2008-09-24 特变电工(德阳)电缆股份有限公司 Fragrant environment protection polyvinyl chloride granules

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EP0309996A2 (en) * 1987-09-28 1989-04-05 Kanegafuchi Kagaku Kogyo Kabushiki Kaisha Gamma-ray resistant polyvinyl chloride-based resinous material and manufacturing method thereof
CN1064086A (en) * 1991-02-11 1992-09-02 齐鲁石油化工公司研究院 Special material for medical polyvinyl chloride and preparation method thereof
CN101270215A (en) * 2008-05-05 2008-09-24 特变电工(德阳)电缆股份有限公司 Fragrant environment protection polyvinyl chloride granules

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104231479A (en) * 2014-09-10 2014-12-24 苏州新区枫盛塑料制品厂 Formula of PVC (Polyvinyl Chloride) plastic particles
CN105175939A (en) * 2015-09-09 2015-12-23 深圳恒方大高分子材料科技有限公司 High-oxygen-permeability medical PVC (polyvinyl chloride) material and preparation method of high-oxygen-permeability medical PVC material
CN105837970A (en) * 2016-03-31 2016-08-10 青岛百瑞吉生物工程有限公司 Preparation method for polyvinyl chloride material used for trachea cannula
CN105820478A (en) * 2016-05-23 2016-08-03 张进 High-transmittance PVC product
CN105968628A (en) * 2016-05-23 2016-09-28 张进 PVC (Polyvinyl Chloride) lubricant and preparation method thereof
CN108192241A (en) * 2016-05-23 2018-06-22 张进 A kind of high PVC product and preparation method thereof
CN107141646A (en) * 2017-05-27 2017-09-08 无锡嘉弘塑料科技有限公司 A kind of medical injection apparatus special PVC pellet of ultra-high transparency hard
CN107118468A (en) * 2017-06-20 2017-09-01 广东雄星新材料有限公司 A kind of medical PVC infusion bag and preparation method thereof
CN108864609A (en) * 2018-07-21 2018-11-23 安徽启慧信息科技有限公司 A kind of preparation method of medical PVC material
CN111073175A (en) * 2019-12-26 2020-04-28 河南驼人医疗器械研究院有限公司 Medical PVC paste, preparation method and application thereof
CN112280208A (en) * 2020-10-10 2021-01-29 东莞市欣辰新材料科技有限公司 High-transparency high-elasticity soft PVC (polyvinyl chloride) granules and preparation method thereof
CN112294976A (en) * 2020-10-10 2021-02-02 东莞市欣辰新材料科技有限公司 Medical PVC granular material for X-ray development and preparation method thereof
CN112250969A (en) * 2020-10-24 2021-01-22 杭州富阳龙翔塑料制品有限公司 High-transparency plastic particles for shoemaking and preparation process thereof
CN112250969B (en) * 2020-10-24 2022-07-15 杭州富阳龙翔塑料制品有限公司 High-transparency plastic particles for shoemaking and preparation process thereof
CN112759855A (en) * 2020-12-03 2021-05-07 广东祺龙科技有限公司 Medical transparent goggles material and preparation method and application thereof
CN113912553A (en) * 2021-11-10 2022-01-11 山东慧科助剂股份有限公司 Pentanal diurea pyrimidine, preparation method and application thereof
CN113999467A (en) * 2021-12-01 2022-02-01 镇江康源新材料科技有限公司 Formula and preparation process of modified PVC (polyvinyl chloride) granules for blood bags

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