CN102297395A

CN102297395A - High radiating device for light-emitting diode (LED) lamp

Info

Publication number: CN102297395A
Application number: CN201110264584XA
Authority: CN
Inventors: 黄尔南
Original assignee: FUJIAN LANLAN HIGH TECHNOLOGY DEVELOPMENT CO LTD
Current assignee: FUJIAN LANLAN HIGH TECHNOLOGY DEVELOPMENT CO LTD
Priority date: 2011-09-07
Filing date: 2011-09-07
Publication date: 2011-12-28

Abstract

The invention discloses a high radiating device for a light-emitting diode (LED) lamp, which comprises a front-end panel 1, an LED chip 2, a substrate 5, a heat pipe 3 and a radiating fin 4, wherein the substrate 5 is made of copper; the LED chip 2 is directly subjected to integrated package on the substrate 5; the substrate 5 is directly embedded in one end of the heat pipe 3; the other end of the heat pipe 3 is connected with the radiating fin 4; a filling medium in the heat pipe 3 is copper powder 6; and the copper powder 6 is attached to the inner wall of the heat pipe 3. By the structure, heat resistance of various heat transfer links in the LED lamp is obviously reduced, the radiating efficiency of the LED lamp is obviously improved, the luminous efficiency of the LED is ensured, the energy consumption is effectively reduced, and the service life of the LED lamp is prolonged.

Description

The high heat abstractor of LED light fixture

Technical field

The present invention relates to the high heat abstractor of a kind of LED light fixture, belong to the technical field of lighting apparatus cooling device.

Background technology

LED be the 4th generation lighting source, the LED light fixture is in China even all be the energy-efficient green product of being widelyd popularize in the world, it is more high-power to be used for the public illumination needs, for example the power of street lighting is greater than 70W at least, most 100W～250W that adopt carry out street lighting, under high-power, the heat radiation of lighting is a problem of wanting emphasis to consider, particularly for LED.

Because LED can emit a large amount of heats in the course of the work, the tube core junction temperature is risen rapidly, the rising of led chip temperature will cause luminescent device changes of properties and electro-optical efficiency decay, data shows: if the led chip junction temperature is that 25 luminous quantities when spending are 100%, junction temperature rises to 60 its luminous quantities when spending and just has only 90% so, junction temperature is 100 just to drop to 80% when spending, junction temperature is 140 just to have only 70% when spending, and as seen improves heat radiation, the control junction temperature is very crucial to the luminous efficiency of led chip.

Because the lamp interior space is narrow and small, if the bad meeting of radiating effect causes heat accumulation, temperature raises, the forward and reverse electric current of LED is increased, reduce the service life of LED, high temperature also makes the photoelectric characteristic of fluorescent material, encapsulating material produce seriously to change, light decay is serious, the lost of life, as seen improves heat radiation, the control junction temperature also is very crucial to the service life of LED light fixture.

The heat radiation of LED is not to only depend on a measure just can reach good effect, need be from the many aspects improvement of starting with, as encapsulating structure, heat-conducting mode etc., in the industry employing heat pipe heat radiation is arranged at present, its filler is a liquid, heat pipe heat radiation mode as " Chinese electric lighting " article of the 1st phase in 2009 " heat radiation of LED lamp and residual neat recovering system " discloses is filled lower boiling liquid in the heat pipe, utilize evaporation of liquid and condensing zone to walk heat.This radiating mode is owing to the hidden danger that has leakage in the heat pipe for liquid, and the thermal resistance between heat pipe and liquid is bigger, and the heat of led chip need see through encapsulating material and conduct to heat pipe simultaneously, and present encapsulating material generally adopts plastics or lucite, and thermal resistance is bigger.

Summary of the invention

Purpose of the present invention just is to provide a kind of LED light fixture high heat abstractor, and it has the little advantage of thermal resistance, can significantly improve the luminous efficiency of LED light fixture, prolongs the service life of LED light fixture.

For achieving the above object, the technical solution used in the present invention is: led chip is integrated being encapsulated on the copper base directly, and copper base directly embeds an end of heat pipe, and the other end of heat pipe connects fin, filled media in the heat pipe is a copper powder, and copper powder is attached to the inwall of heat pipe.

Adopt such technical scheme, compare with traditional plastics or lucite packaged type, led chip is directly integrated to be encapsulated on the copper base and the direct heat pipe that embeds, greatly reduced the thermal resistance between led chip and the heat pipe, compare with filling lower boiling liquid in the heat pipe, fill copper powder in the heat pipe, greatly reduced the thermal resistance between heat pipe and the filled media, thereby led chip thermal resistance between the filled media to the heat pipe is significantly reduced, significantly improved radiating efficiency.Fill copper powder in the heat pipe, fundamentally stopped the hidden danger that filling liquid leaks.The raising of radiating efficiency has guaranteed to cut down the consumption of energy the luminous efficiency of LED, has also prolonged the service life of LED light fixture simultaneously.

Description of drawings

Fig. 1 is the structural representation of the high heat abstractor of LED light fixture of the present invention.

Fig. 2 is led chip and a heat pipe assembly relation schematic diagram among the present invention.

Fig. 3 is the sectional drawing of heat pipe filled media among the present invention.

In the accompanying drawing:

1 front console; 2 led chips; 3 heat pipes;

4 fin; 5 substrates; 6 copper powders.

The specific embodiment

Fig. 1 to Fig. 3 has provided the specific embodiment of the high heat abstractor of LED light fixture of the present invention, it comprises front console 1, led chip 2, substrate 5, heat pipe 3, fin 4, substrate 5 is copper, led chip 2 direct integrated being encapsulated on the substrate 5, substrate 5 directly embeds an end of heat pipe 3, the other end of heat pipe 3 connects fin 4, and the filled media in the heat pipe 3 is a copper powder 6, and copper powder 6 is attached to the inwall of heat pipe 3.

Led chip 2 direct integrated being encapsulated on the substrate 5, led chip 2 and substrate 5 are combined together, reduced the conducting shell of thermal resistance, reach the purpose that reduces thermal resistance, gold-tin alloy eutectic solid welding crystal technique is adopted in the encapsulation of led chip 2, help to discharge stress, eutectic stablize, adhere to reliable, thereby guarantee that led chip 2 and substrate 5 closely are connected, continue the less thermal resistance of maintenance.

After led chip 2 was encapsulated on the substrate 5, substrate 5 directly embedded an end of heat pipe 3, and the substrate 5 of band led chip 2 is combined together with heat pipe 3, had reduced the conducting shell of thermal resistance, reached the purpose that reduces thermal resistance.

The other end of heat pipe 3 connects fin 4, and the fin 4 general fin types that adopt are big with the air contact area like this, good heat dissipation effect.

Filled media in the heat pipe 3 is a copper powder 6, copper powder 6 is attached to the inwall of heat pipe 3, substitute low-boiling point liquid with copper powder 6 and do heat-exchange medium, thermal resistance is very little, conducting power is very high, thermal conductivity factor is about 60 times of general heat pipe, has also stopped the defective that liquid, gas leak as heat-exchange medium effectively.

Use as illumination, led chip 2 should use in groups, and a plurality of led chips 2 are fixedly mounted on the front console 1, becomes array evenly to distribute, and is installed in the light fixture with the front console 1 of a plurality of led chips 2, realizes lamp lighting.

Adopt such structure, significantly reduced the thermal resistance of each heat transmission link in the LED light fixture, the radiating efficiency of LED light fixture significantly improves, guaranteed the luminous efficiency of LED, effectively reduce energy consumption, also prolonged simultaneously the service life of LED light fixture, experiment confirm adopts that can reach more than 50000 hours the service life of LED light fixture after the technical solution of the present invention.

Claims

1. high heat abstractor of LED light fixture, comprise front console (1), led chip (2), substrate (5), heat pipe (3), fin (4), led chip (2) is fixedly mounted on the front console (1), one end of heat pipe (3) connects substrate (5), the other end connects fin (4), it is characterized in that: described substrate (5) is for copper, led chip (2) is integrated being encapsulated on the substrate (5) directly, and substrate (5) directly embeds an end of heat pipe (3).

2. the high heat abstractor of LED light fixture according to claim 1 is characterized in that: the filled media in the described heat pipe (3) is copper powder (6).

3. the high heat abstractor of LED light fixture according to claim 2 is characterized in that: described copper powder (6) is attached to the inwall of heat pipe (3).

4. the high heat abstractor of LED light fixture according to claim 1 is characterized in that: described led chip (2) adopts the encapsulation of gold-tin alloy eutectic solid welding crystal technique with the direct integrated encapsulation of copper substrate (5).