CN102296974B - Quick Maintenance Method for Stope Broken Roof - Google Patents
Quick Maintenance Method for Stope Broken Roof Download PDFInfo
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- CN102296974B CN102296974B CN 201110204725 CN201110204725A CN102296974B CN 102296974 B CN102296974 B CN 102296974B CN 201110204725 CN201110204725 CN 201110204725 CN 201110204725 A CN201110204725 A CN 201110204725A CN 102296974 B CN102296974 B CN 102296974B
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- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000012423 maintenance Methods 0.000 title claims abstract description 6
- 238000005553 drilling Methods 0.000 claims abstract description 47
- 238000005065 mining Methods 0.000 claims description 14
- 239000011435 rock Substances 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims 5
- 230000000295 complement effect Effects 0.000 claims 2
- 238000005336 cracking Methods 0.000 claims 2
- 238000007569 slipcasting Methods 0.000 claims 2
- 241001074085 Scophthalmus aquosus Species 0.000 claims 1
- 238000001514 detection method Methods 0.000 abstract description 2
- 238000004873 anchoring Methods 0.000 abstract 5
- 229910001294 Reinforcing steel Inorganic materials 0.000 abstract 1
- 238000010276 construction Methods 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 11
- 239000010959 steel Substances 0.000 description 11
- 239000011440 grout Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000003245 coal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000005641 tunneling Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明属于矿山开采技术领域。The invention belongs to the technical field of mining.
背景技术 Background technique
矿山开采顶板事故是矿山重大灾害事故之一,随着开采深度增加、大采高开采技术的应用,开采过程中经常出现顶板破碎现象,造成局部或大面积冒顶事故,不但影响生产,而且造成安全隐患。我国煤矿常见顶板事故,包括回采工作面设备安装及推进过程中的顶板事故,掘进工作面推进过程中的顶板事故及巷道维修过程中的事故三个部分。目前该类事故的防治与常规的防治方法基本相同,主要采取人工填充、临时支护措施。随着开采深度增加、大采高开采机械化的推广应用,这些常规措施在具体实施过程中,由于存在操作困难、危险性难以控制等缺陷,造成设备停机时间长,冒顶处理不及时,往往诱发二次灾害,导致顶板控制的恶性循环,且容易发生大范围的顶板事故,造成重大的损失。当采场存在异常高应力区和复杂构造时,顶板冒落采用目前的方法难以实现有效控制,造成支护材料浪费和人工消耗。因此多构造、高应力(原岩应力达到20Mp时)、大埋深(大于800米时)条件下的破碎顶板控制需要发明一些快速、有效的技术方法,发明一种对破碎顶板及时、快速、有效的维护方法具有重大意义。Mine mining roof accident is one of the major disaster accidents in mines. With the increase of mining depth and the application of large mining height mining technology, roof breakage often occurs during the mining process, resulting in local or large-scale roof fall accidents, which not only affect production, but also cause safety hazards. Hidden danger. Roof accidents are common in coal mines in my country, including roof accidents during the installation and advancement of mining face equipment, roof accidents during the advancement of tunneling face, and accidents during roadway maintenance. At present, the prevention and control of such accidents is basically the same as the conventional prevention and control methods, mainly adopting artificial filling and temporary support measures. With the increase of mining depth and the popularization and application of mining mechanization at large mining heights, in the specific implementation process of these conventional measures, due to defects such as difficult operation and uncontrollable risks, the downtime of equipment is long, and the treatment of roof fall is not timely, which often leads to secondary problems. This disaster will lead to a vicious cycle of roof control, and it is prone to large-scale roof accidents, resulting in heavy losses. When there are abnormally high stress areas and complex structures in the stope, it is difficult to effectively control the roof caving using the current method, resulting in waste of support materials and labor consumption. Therefore, the broken roof control under the conditions of multi-structure, high stress (when the original rock stress reaches 20Mp), and large buried depth (when greater than 800 meters) needs to invent some fast and effective technical methods, and invent a timely, fast and effective method for the broken roof. Effective maintenance methods are of great significance.
发明内容 Contents of the invention
本发明的目的是针对目前深部开采多构造、高应力区域破碎顶板控制存在的防范不及时、效果不到位的重大不足,提出一种新的、具有及时、快速的对破碎顶板进行维护的有效方法。The purpose of the present invention is to propose a new, timely and fast effective method for maintaining the broken roof in order to solve the serious problems of untimely prevention and ineffective effect in the control of the broken roof in the multi-structure and high-stress areas of deep mining .
本发明的技术方案是:Technical scheme of the present invention is:
第一步:设计维护采场破碎顶板的锚杆钻孔Step 1: Design and maintain the anchor drilling for the broken roof of the stope
当工作面开采过程中,出现顶板裂隙发育、小范围破碎、压力显现扩展趋势明显的区域时,每1.4m范围内布置2个钻孔,钻孔间距控制在0.9-1.0m,预钻深度为1.0-3.mm;During the mining process of the working face, when there are areas where roof cracks develop, small-scale fractures, and pressure expansion tend to be obvious, two drill holes are arranged within every 1.4m, the drill hole spacing is controlled at 0.9-1.0m, and the pre-drilling depth is 1.0-3.mm;
第二步:自钻式锚杆配合钢筋带护顶Step 2: self-drilling anchor rod with steel bar roof protection
先用普通锚杆钻具在预钻钻孔上进行锚杆深度探测,当钻具钻进到一定深度钻进较困难时,说明钻孔进入完整岩层,即为有效深度;Firstly, use ordinary anchor drilling tools to detect the depth of the anchor on the pre-drilled hole. When the drilling tool reaches a certain depth and it is difficult to drill, it means that the drill hole has entered the complete rock formation, which is the effective depth;
当顶板破碎范围跨度小于100米、深度小于15米,选取与有效深度相匹配长度的自钻锚杆作为支护锚杆,然后采用锚杆钻具配合自钻锚杆进行钻进,达到锚杆长度后,停止钻进,将钢筋带铺设到顶板上,并使自钻锚杆端部在钢筋带中露出,在锚杆端部安装上托盘,并拧紧螺母;When the span of the broken roof is less than 100 meters and the depth is less than 15 meters, select a self-drilling anchor with a length matching the effective depth as the support anchor, and then use the anchor drilling tool to cooperate with the self-drilling anchor to drill to reach the anchor. After the length is reached, stop drilling, lay the steel bar on the top plate, and expose the end of the self-drilling anchor rod in the steel bar, install a pallet on the end of the anchor bar, and tighten the nut;
当顶板破碎范围跨度大于100米、深度大于15米,特别是遇到构造时,选取与有效深度相匹配长度的自钻注浆锚杆作为支护锚杆,然后采用锚杆钻具配合自钻注浆锚杆进行钻进,达到锚杆长度后,停止钻进,将钢筋带铺设到顶板上,并使自钻注浆锚杆端部在钢筋带中露出,在锚杆端部安装上托盘,并拧紧螺母;最后通过注浆连接装置连接注浆泵,从自钻注浆锚杆空心中向破碎顶板或断层带中注浆,加固破碎顶板。When the span of the broken roof is greater than 100 meters and the depth is greater than 15 meters, especially when encountering a structure, select a self-drilling grouting anchor with a length matching the effective depth as the support anchor, and then use the anchor drilling tool to cooperate with self-drilling The grouting bolt is drilled, and when the length of the bolt is reached, the drilling is stopped, the steel bar is laid on the top plate, and the end of the self-drilling grouting bolt is exposed in the steel bar, and a pallet is installed at the end of the bolt , and tighten the nuts; finally, connect the grouting pump through the grouting connection device, and inject grout from the hollow of the self-drilling grouting bolt to the broken roof or fault zone to reinforce the broken roof.
本发明的积极效果是:1.通过在破碎顶板内安装自钻锚杆,并配合维护功能的钢筋带,对顶板起到主动维护作用,有效防止冒顶区域的扩展。2.通过注浆,加固了破碎顶板,提高了顶板岩层强度,对采场深部的破碎、裂隙岩体人为固化成完整岩层,为工作面的推进提供了安全保障。3.钢筋带具有封闭、承担、使压作用,对工作面端面顶板、巷道顶板处起到防护作用,对该空间内的工作人员起到防护作用。The positive effects of the present invention are: 1. By installing a self-drilling anchor rod in the broken roof and cooperating with a steel bar with a maintenance function, the roof can be actively maintained to effectively prevent the expansion of the roof fall area. 2. Through grouting, the broken roof is reinforced, the strength of the roof stratum is improved, and the broken and fissured rock mass in the deep part of the stope is artificially solidified into a complete rock stratum, which provides a safety guarantee for the advancement of the working face. 3. The steel bar belt has the functions of sealing, bearing and compressing, and plays a protective role on the end face roof of the working face and the roof of the roadway, and protects the workers in the space.
附图说明 Description of drawings
下面结合附图说明本发明的实施。The implementation of the present invention will be described below in conjunction with the accompanying drawings.
图1是工作面破碎顶板区域钻孔布置俯视图;Figure 1 is a top view of the drilling arrangement in the broken roof area of the working face;
图2是锚杆深度探测示意图;Fig. 2 is a schematic diagram of bolt depth detection;
图3是自钻注浆锚杆结构图;Fig. 3 is a self-drilling grouting anchor structure diagram;
图4是钢筋带结构图。Figure 4 is a structural diagram of the steel bar.
图中:1-钻头,2-连接装置2,3-中孔钻杆,4-止浆塞,5-垫板,6-螺母,7-注浆装置。In the figure: 1-drill bit, 2-connecting
具体实施方式 Detailed ways
本发明方法步骤如下:The inventive method step is as follows:
第一步:设计维护采场破碎顶板的锚杆钻孔Step 1: Design and maintain the anchor drilling for the broken roof of the stope
当工作面开采过程中,出现顶板裂隙发育、小范围破碎、压力显现扩展趋势明显的区域时,每1.4m范围内布置2个钻孔,钻孔间距控制在0.9-1.0m,预钻深度为1.0-3.mm。如图1所示。During the mining process of the working face, when there are areas where roof cracks develop, small-scale fractures, and pressure expansion tend to be obvious, two drill holes are arranged within every 1.4m, the drill hole spacing is controlled at 0.9-1.0m, and the pre-drilling depth is 1.0-3.mm. As shown in Figure 1.
第二步:自钻式锚杆配合钢筋带护顶Step 2: self-drilling anchor rod with steel bar roof protection
先用普通锚杆钻具在预钻钻孔上进行锚杆深度探测,当钻具钻进到一定深度钻进较困难时,说明钻孔进入完整岩层,即为有效深度,见图2。Firstly, the common anchor drilling tool is used to detect the anchor depth in the pre-drilled hole. When the drilling tool reaches a certain depth and it is difficult to drill, it means that the drill hole has entered the complete rock formation, which is the effective depth, as shown in Figure 2.
当顶板破碎范围跨度小于100米、深度小于15米时,选用与有效深度相匹配长度的自钻式锚杆,将自钻式锚杆安装在配套的钻具上,在设计的钻孔位置进行钻进,钻到底后预留出尾端,然后将钢筋带铺设到顶板上,并使尾端在钢筋带中露出,在尾端安装上托盘,并拧紧螺母,钢筋带的结构见图4。When the span of the broken roof is less than 100 meters and the depth is less than 15 meters, choose a self-drilling anchor with a length matching the effective depth, install the self-drilling anchor on the supporting drilling tool, and carry out drilling at the designed drilling position. Drill in, reserve the tail end after drilling to the bottom, then lay the reinforcement strip on the top plate, and expose the tail end in the reinforcement strip, install a pallet on the tail end, and tighten the nuts, the structure of the reinforcement strip is shown in Figure 4.
当顶板破碎范围跨度大于100米、深度大于15米时,特别是遇到构造时,选取与有效深度相匹配长度的自钻注浆锚杆作为支护锚杆,然后采用锚杆钻具配合自钻注浆锚杆进行钻进,达到锚杆长度后,停止钻进,将钢筋带铺设到顶板上,并使自钻注浆锚杆端部在钢筋带中露出,在锚杆端部安装上托盘,并拧紧螺母;最后通过注浆连接装置连接注浆泵,从自钻注浆锚杆空心中向破碎顶板或断层带中注浆,加固破碎顶板。When the span of the roof broken range is greater than 100 meters and the depth is greater than 15 meters, especially when encountering a structure, select a self-drilling grouting anchor with a length matching the effective depth as the support anchor, and then use the anchor drilling tool to cooperate with the self-drilling anchor. Drill the grouted anchor rod for drilling. After reaching the length of the anchor rod, stop drilling, lay the steel bar on the roof, and expose the end of the self-drilling grouted anchor rod in the steel bar. and tighten the nuts; finally, connect the grouting pump through the grouting connection device, and inject grout from the hollow of the self-drilling grouting bolt to the broken roof or fault zone to strengthen the broken roof.
如图3所示,自钻注浆锚杆采用长短配合的组合结构件,由钻头1、中空钻杆3、连接装置2、止浆塞4、垫板5和螺母6组成;中空钻杆由多节构成,用连接装置连接在一起,根据顶板破碎深度灵活选取;并配有注浆连接装置7。As shown in Figure 3, the self-drilling grouting bolt adopts a combined structural part with a length matching, which is composed of a
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CN102966359A (en) * | 2012-11-09 | 2013-03-13 | 山西潞安环保能源开发股份有限公司 | Working face ventilation oxidization zone roof control method |
CN103758538B (en) * | 2014-01-26 | 2016-03-02 | 山东科技大学 | A kind of breaking roof Collapsed zone grouting filling analog simulation method |
CN104847354B (en) * | 2015-04-03 | 2018-02-02 | 山东科技大学 | A kind of method that strip coal pillar performance is lifted using slip casting combined supporting anchor pole |
CN112963618B (en) * | 2021-05-19 | 2021-08-06 | 中煤科工能源科技发展有限公司 | Method and device for long-distance laying and continuous filling of filling pipeline of side coal mining cave |
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