CN102295402A - Automatic pipe arranging machine complementing bottle-making machine - Google Patents
Automatic pipe arranging machine complementing bottle-making machine Download PDFInfo
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- CN102295402A CN102295402A CN2011101385474A CN201110138547A CN102295402A CN 102295402 A CN102295402 A CN 102295402A CN 2011101385474 A CN2011101385474 A CN 2011101385474A CN 201110138547 A CN201110138547 A CN 201110138547A CN 102295402 A CN102295402 A CN 102295402A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
An automatic pipe arranging machine complementing a bottle-making machine. The automatic pipe arranging machine mainly comprises a detector, a controller, a pipe lifting mechanism, a pipe conveying mechanism, a pipe grabbing and steering mechanism, and a pipe incubating mechanism. Test points of the detector are respectively arranged on corresponding positions of the pipe lifting mechanism, the pipe conveying mechanism, the pipe grabbing and steering mechanism, the pipe incubating mechanism, and the bottle-making machine. Electric signals output by the detector are connected to an input terminal of the controller; control signals output by the controller are connected to control terminus of parts to be controlled on the pipe lifting mechanism, the pipe conveying mechanism, the pipe grabbing and steering mechanism and the pipe incubating mechanism. The pipe lifting mechanism is arranged on a lower part of a support; the pipe conveying mechanism is arranged on top of the support; the pipe grabbing and steering mechanism is arranged on the top of the support on a side corresponding to the pipe conveying mechanism; an the pipe incubating mechanism is arranged on a lower portion of the support corresponding to chucks of the bottle-making machine and the pipe grabbing and steering mechanism. The equipment can realize automatic operations including automatic pipe taking, lifting, conveying, incubating and resetting back; and the pipe arranging machine has high positioning precision, stable performance, a pipe renewing accuracy reaching 100%, and an operating efficiency increased by more than 35%.
Description
Technical field
The present invention relates to a kind of being used for and the matching used full-automatic pipe machine of going up of bottle-making machine.
Background technology
The bottle-making machine that is used to make bottle industry at present mainly contains import and homemade two types,, is difficult to be accepted by the user owing to cost an arm and a leg for the bottle-making machine of import.And the home-made bottle-making machine has high cost performance, welcome by vast user.But two class bottle-making machine ubiquities the not high defective of level of automation, all adopt the artificial operating method as continuous pipe operation, and this kind operating method is not only time-consuming, and efficient is low.
Summary of the invention
The object of the present invention is to provide a kind of stable performance, precision height, accurate positioning with the matching used full-automatic pipe machine of going up of bottle-making machine.
The object of the present invention is achieved like this: this automatically go up the pipe machine mainly by detector, controller, send pipe lifting mechanism, tube feeding mechanism, grab pipe turning device and intubate mechanism and constitute, the check point of described detector is located at the corresponding position of sending pipe lifting mechanism, tube feeding mechanism, grabbing pipe turning device and intubate mechanism and bottle-making machine respectively, the electrical signal of detector output is connected with the input terminus of controller, the control signal of controller output respectively with send pipe lifting mechanism, tube feeding mechanism, grab the control end of managing turning device and intubate mechanism controlled parts and be connected; The described bottom of sending the pipe lifting mechanism to be assemblied in the support column, tube feeding mechanism is located at the top of support column, grab and manage the top that turning device is assemblied in corresponding tube feeding mechanism one side support column, intubate mechanism is packed in corresponding bottle-making machine chuck and grabs the bottom of the support column of pipe turning device position.
The technical progress that the present invention obtains: this is automatically gone up the pipe machine and is and the matching used equipment of bottle-making machine, this equipment exports detected various detection signals to by many groups check point the input terminus of programmable logic controller, by programmable logic controller to its processing treatment, and export various control signals in order, interlocking and the chain location between pipe machine and bottle-making machine aluminium disc clamp head gone up in control on the one hand.Control and send pipe lifting mechanism, tube feeding mechanism, grab the unattended operation that pipe turning device and the realization of intubate mechanism are got pipe automatically, promoted, send pipe, intubate, rollback to reset on the other hand, should go up pipe machine bearing accuracy height, stable performance, reliability height, continuous pipe rate of accuracy reached is to 100%, improved more than working efficiency 35 %, this equipment has not only reduced labor intensity of operating personnel simultaneously, also falls the production that has improved bottle-making machine greatly and imitates.
Description of drawings
Fig. 1 is an one-piece construction synoptic diagram of the present invention;
Fig. 2 is the structural representation that send the pipe lifting mechanism;
Fig. 3 is the structural representation of tube feeding mechanism;
Fig. 4 is the structural representation of grabbing pipe turning device;
Fig. 5 is the structural representation of intubate mechanism;
Fig. 6 is the structural representation of gripper;
Fig. 7 is the electrical schematic diagram of detector and controller;
Fig. 8 is for carrying out the electrical schematic diagram of pilot circuit.
Embodiment
As shown in Figure 1, should full-automatic go up the pipe machine mainly by detector, controller, send pipe lifting mechanism, tube feeding mechanism, grab pipe turning device and intubate mechanism constitutes, the check point of described detector is located at the corresponding position of sending pipe lifting mechanism, tube feeding mechanism, grabbing pipe turning device and intubate mechanism and bottle-making machine respectively, the electrical signal of detector output is connected with the input terminus of controller, the control signal of controller output respectively with send pipe lifting mechanism, tube feeding mechanism, grab the control end of managing turning device and intubate mechanism controlled parts and be connected; The described bottom of sending the pipe lifting mechanism to be assemblied in support column 1, tube feeding mechanism is located at the top of support column 1, grab and manage the top that turning device is assemblied in corresponding tube feeding mechanism one side support column 1, intubate mechanism is packed in corresponding bottle-making machine chuck and grabs the bottom of the support column 1 of pipe turning device position.The formation and the annexation of its each part mentioned above are described below respectively: as shown in Figure 2, send the pipe lifting mechanism by storage bobbin carriage 2, motor 3, a pair ofly go out management and control system cylinder QG1, QG2, chain drive-belt 5 in promoting track 4 and being assemblied in lifting track 4 and the carriage 6 that is connected with chain drive-belt 5 are formed, go out management and control system cylinder QG1, QG2 is located at the outlet spout place of storage bobbin carriage 2, the outlet spout place of corresponding storage bobbin carriage 2 is provided with and is fitted in the carriage 6 that promotes on the track 4, described lifting track 4 is assemblied on the support column 1, chain drive-belt 5 is located at and is promoted in the track 4, one end of chain drive-belt 5 is connected with carriage 6, another termination drive-motor 3.
As shown in Figure 3, tube feeding mechanism send pipe cylinder QG3-QG6 and a butt tube cylinder QG7, QG8 and a fixed length cylinder QG9 to form by storage pipe support 7, two pairs, one butt tube cylinder QG7, QG8 are assemblied in the two ends of the nearly mouth of pipe of storage pipe support 7 respectively, two pairs of end positions of sending pipe cylinder QG3-QG6 to be assemblied in storage pipe support 7 outlet spouts respectively, its two couple send pipe cylinder QG3-QG6 the position of a caliber at interval, and fixed length cylinder QG9 is assemblied in the port of storage pipe support 7 outlet spouts one side.
As shown in Figure 4, grab pipe turning device by railroad shoe, carriage be assemblied in rotator, the rotating machine arm 8 on the carriage and the cylinder QG10 that steps down forms, described railroad shoe is packed in the top of support column 1, and carriage is fitted on the railroad shoe, and the output of the cylinder QG10 that steps down is connected with carriage; Rotator is made up of rotary cylinder QG11, housing 9 and the tooth bar 10, gear 11 and the turning axles 12 that are assemblied in the housing 9, the output of said rotary cylinder QG11 links to each other with an end that is located at housing 9 interior tooth bars 10, tooth bar 10 is assemblied in the tooth bar seat, gear 11 is connected with a joggle with tooth bar 10, gear 11 is assemblied on the turning axle 12, the output of its turning axle 12 is connected with mechanical manipulator seat 13, and rotating machine arm 8 is assemblied on the mechanical manipulator seat 13.
As shown in Figure 5, intubate mechanism is made of vertical propulsion cylinder QG12, transverse propeller and mechanical manipulator 14 and track and track Connection Block 16, described track Connection Block 16 is slidingly connected with the track of being located on the support column 1 15, track Connection Block 16 is assemblied in the output top of vertical propulsion cylinder, transverse propeller is fitted on the track Connection Block 16, and mechanical manipulator 14 is installed in the output terminal of longitudinal thruster.Described transverse propeller constitutes by grabbing pipe cylinder QG14, intubate cylinder QG13 and slideway 17, described pipe cylinder QG14 and the slideway 17 of grabbing is assemblied in respectively on the track Connection Block 16, intubate cylinder QG13 is fitted on the slideway 17, and the output of grabbing pipe cylinder QG13 is connected with the cylinder block of intubate cylinder QG13.
The present invention has adopted two pairs of mechanical manipulators that structure is identical, be rotating machine arm 8 and mechanical manipulator 14, the structure of its every pair mechanical manipulator as shown in Figure 6, it is made up of a pair of cylinder QG15, QG16 and a pair of corpus unguis 18 and pawl seat 19, and the front end of described corpus unguis 18 is a semicircle shape structure, and its rear end is connected with pawl seat 19 by a coupling shaft, the end of corpus unguis 18 is provided with swinging chute, equipped pivot pin in two swinging chutes, its pivot pin cylinder lever connecting rod, the other end of pull bar is connected with the telescopic shaft of cylinder.
Fig. 7 is the electrical schematic diagram of detector and controller.Described detector is made of control bit switch C1, C3, C4 and photoelectric detector G1-G5 and magnetic switch S1-S20.Control bit switch C1(is near switch) be used to detect the location status of bottle-making machine, its check point is located at the correspondence position of bottle-making machine revolution transmission shaft.Be used to detect the position of the rising and the decline of lifting mechanism near switch C3, C4, its check point is located on the support column 1 of corresponding hoisting appliance.Photoelectric detector G1, G2 are used to detect bottle-making machine and whether need continuous glaze pipe, and its check point is located at the upper and lower position of corresponding bottle-making machine chuck.Photoelectric detector G3 is used for detecting on the carriage 6 that send the pipe lifting mechanism to be had, no Glass tubing, and its check point is located at the below of carriage 6.Photoelectric detector G4 is used for detecting on the storage pipe support 7 of tube feeding mechanism to be had, no Glass tubing, and its check point is located at the below of storage pipe support 7.Photoelectric detector G5 is used for detecting the mechanical manipulator 8 of grabbing pipe turning device and is, does not catch Glass tubing, its check point to be located at a side of mechanical manipulator 8.Magnetic switch S1-S20(is near switch) corresponding respectively being assemblied on the cylinder body of cylinder QG1-QG18.Above-mentionedly respectively control the input terminus that bit switch C1, C3, C4 and photoelectric detector G1-G5 and magnetic switch S1-S20 are connected to programmable logic controller PLC respectively.Controller is by programmable logic controller PLC, rly. ZJ1-ZJ22 and carry out pilot circuit and form, and 22 tunnel branch's control loops that are made of rly. ZJ1-ZJ22 are connected to the output terminal of programmable logic controller PLC.Fig. 8 is for carrying out the electrical schematic diagram of pilot circuit.Carrying out pilot circuit is made of the multichannel control end ZJ1-1-ZJ22-1 of rly. ZJ1-ZJ22 output and magnetic valve Q1-Q22 and frequency transformer, the multichannel control end ZJ1-1-ZJ20-1 of rly. ZJ1-ZJ20 output and the corresponding mutually branch's control loop that constitutes the multi-set parallel connection of magnetic valve Q1-Q20, the two-way control end ZJ21-1-ZJ22-1 of its repeat circuit ZJ21-ZJ22 output and frequency transformer constitute the control loop to motor 3.
The present invention exports detected various detection signals to by many groups check point the input terminus of programmable logic controller PLC, by programmable logic controller PLC to its processing treatment, and export various control signals in order, interlocking and the chain location between pipe machine and bottle-making machine aluminium disc clamp head gone up in control on the one hand.The unattended operation that control goes up that the pipe machine is realized getting pipe automatically, promotes, send pipe, grabbed that pipe turns on the other hand, intubate, rollback reset, the working process and the principle of work of its each several part are as follows: after the start, at first reset.Promptly press touch-screen CMP virtual key, each several part enters original state.Last pipe machine enters the stand-by operation state.
Get pipe and promote control process
At first being installed in photoelectric detector G3 on the carriage 6 begins to detect on the carriage 6 that send in the pipe lifting mechanism and has, no Glass tubing, if do not have, photoelectric detector G3 output noble potential is to the input terminus X13 pin of programmable logic controller PLC, the Y203 pin of programmable logic controller PLC output is a low potential, rly. ZJ20 adhesive, the control end ZJ20-1 of rly. ZJ20 connects, magnetic valve Q20 gets electric opening, compression is empty promote to be installed in storage bobbin carriage 2 discharge port places go out management and control system cylinder QG1, QG2, go out management and control system cylinder QG1, the expansion link of QG2 shrinks, drive is located at the baffle plate of expansion link end and is return, be stored in the Glass tubing in the bobbin carriage 2, because the bottom surface in the storage bobbin carriage 2 is a scarp, by orderly the rolling automatically on unconventional and uninhibited 6 of own wt of Glass tubing, the bottom surface of carriage 6 also is a scarp.When the Glass tubing on the carriage 6 is full, photoelectric detector G3 exports low potential, programmable logic controller PLC output terminal Y203 pin output noble potential, the control end ZJ20-1 of rly. ZJ20 disconnects, magnetic valve Q20 closes, the expansion link that goes out management and control system cylinder QG1, QG2 stretches out, and drives baffle plate and blocks Glass tubing, for carriage 6 supplies the duct ligation bundle.Meanwhile being installed in the photoelectric detector G4 detection tube feeding mechanism on the storage pipe support 7 has in the storage pipe support 7, no Glass tubing, if do not manage, photoelectric detector G4 output noble potential is to the input terminus X102 pin of programmable logic controller PLC, programmable logic controller PLC output terminal YC pin output low potential, the control end ZJ13-1 of rly. ZJ13 connects, magnetic valve Q13 work, take over cylinder QG7, the expansion link of QG8 shrinks, take over cylinder QG7, after the QG8 withdrawal, programmable logic controller PLC output terminal Y204 pin output low potential, rly. ZJ21 adhesive, the control end ZJ21-1 of rly. ZJ21 connects, and motor 3 forward rotation drive carriage 6 by chain drive-belt 5 and move upward, after touching the control bit switch C4 that is located at frame 1 upper end, control bit switch C4 output low potential is to the input terminus X15 pin of programmable logic controller PLC, its output terminal Y204 pin output noble potential, rly. ZJ21 outage, the control end ZJ21-1 of rly. ZJ21 disconnects, and motor 3 quits work.Programmable logic controller PLC is through output terminal YC pin output noble potential, the control end ZJ13-1 of rly. ZJ13 disconnects, magnetic valve Q13 outage, take over cylinder QG7, the expansion link of QG8 stretches out, be assemblied in and take over cylinder QG7, magnetic switch S10 conducting on the QG8, programmable logic controller PLC input terminus XD pin is a low potential, the output terminal Y205 pin output low potential of programmable logic controller PLC, rly. ZJ22 adhesive, motor 3 counter-rotatings drive carriage 6 and move downward, and are stored in carriage 6 upper glass pipes and are transferred to adapter cylinder QG7 stably, on the expansion link of QG8, because the baseplane of expansion link and storage pipe support 7 is a scarp, Glass tubing orderly row automatically exists in the storage pipe support 7.When driving carriage 6, motor 3 moves downward, when touching the control bit switch C3 that is installed in the bottom, control bit switch C3 output low potential is to the input terminus X14 pin of programmable logic controller PLC, programmable logic controller PLC output terminal Y205 pin transfers noble potential to, relay J 22 outages discharge, motor 3 quits work, and carriage 6 returns initial bit.Promptly finish one and got the work period that pipe promotes.
The control process of pipe is got in transfer
After last pipe machine start resets, the photoelectric detector G5 that is installed in rotating machine arm 8 one sides detects in the rotating machine arm 8 and is, pipe do not arranged, if there is not pipe, photoelectric detector G5 then exports the input terminus X103 pin of noble potential to programmable logic controller PLC, the output terminal YB pin output low level of programmable logic controller PLC, the control end ZJ12-1 adhesive of rly. ZJ12, magnetic valve Q12 gets electronic work, send the flexible catch of pipe cylinder QG4, QG6 to stretch out, block the Glass tubing in the storage pipe support 7.Send the flexible catch withdrawal of pipe cylinder QG3, QG5 simultaneously, a Glass tubing that is stored between two pairs of cylinders falls in the corpus unguis of rotating machine arm 8 automatically, this moment, photoelectric detector G5 was triggered, output low level is to the input terminus X103 pin of programmable logic controller PLC, the output terminal Y9 pin output low level of programmable logic controller PLC, the control end ZJ10-1 of rly. ZJ10 gets electric adhesive, magnetic valve Q10 gets electronic work, cylinder QG17, the QG18 work of controls revolution mechanical manipulator 8 promptly promptly falls into the intravital Glass tubing of rotating machine arm 8 pawls.
Moving and the rotation control process of Glass tubing
After the corpus unguis of rotating machine arm 8 is firmly grasped Glass tubing, the magnetic switch S8 that the is located at cylinder QG17 bottom conducting that is triggered, the input terminus XB pin output low potential of programmable logic controller PLC.The output terminal YA output low potential of programmable logic controller PLC, the control end ZJ11-1 of rly. ZJ11 gets electric adhesive, magnetic valve Q11 gets electronic work, the Glass tubing that control is installed in the fixed length cylinder QG9 promotion rotating machine arm 8 that stores up pipe support 7 one sides moves to the fixed position, after putting in place, the magnetic switch S9 that is installed on the fixed length cylinder QG9 is triggered, the input terminus XC pin of programmable logic controller PLC is a lower level, programmable logic controller PLC output terminal YA exports high level, the control end ZJ11-1 of rly. ZJ11 disconnects, magnetic valve Q11 outage makes fixed length cylinder QG9 rollback.Magnetic switch S9 end trigger
,Programmable logic controller PLC input terminus XC is a high level, the output terminal Y6 output low potential of programmable logic controller PLC, the control end ZJ7-1 adhesive of rly. ZJ7, magnetic valve Q7 gets electronic work, pressurized air is entered from the bottom of the control cylinder of rotating machine arm 8, discharge at the top, and driven rotary mechanical manipulator 8 moves to for the pipe position.After putting in place, the magnetic switch S20 that the is installed in cylinder head conducting that is triggered, making the input terminus X107 pin of programmable logic controller PLC is low potential, programmable logic controller PLC output terminal Y4 pin is a lower level, the control end ZJ5-1 adhesive of rly. ZJ5, magnetic valve Q5 action allows pressurized air enter from the top of rotary cylinder QG11, is discharged by the bottom.Tooth bar 10 motions of driven rotary mechanism, tooth bar 10 promotion gears 11 revolve and turn 90 degrees, gear 11 is packed on the turning axle 12, and promptly turning axle 12 drives the mechanical manipulator seat 13 that is assemblied on the turning axle 12 and rotates thereupon, thereby the Glass tubing of driven rotary mechanical manipulator 8 clampings revolves and turn 90 degrees.
Adapter, intubate control process
After Glass tubing is rotated in place, be installed on the magnetic switch S12 triggering and conducting of cylinder QG11 bottom, the input terminus XF pin of programmable logic controller PLC is a low potential, programmable logic controller PLC output terminal Y200 pin output low level, the control end ZJ17-1 adhesive of rly. ZJ17, magnetic valve Q17 gets electronic work, allows pressurized air enter through the bottom of withdrawing from cylinder QG14 for a short time of mechanical manipulator 14, discharge at the top, and cylinder QG14 promotion robot 14 moves to gets the pipe position.After moving into place, the magnetic switch S2 that the is installed on cylinder QG14 top conducting that is triggered, the input terminus X5 pin of programmable logic controller PLC is a low potential, programmable logic controller PLC output terminal Y3 pin output low potential, the control end ZJ4-1 adhesive of rly. ZJ4, magnetic valve Q4 gets electronic work, and pressurized air is entered by the top of cylinder QG15, QG16, and discharge the bottom.The corpus unguis 18 that cylinder QG15, QG16 drive mechanical manipulator 14 clamps Glass tubing, after the clamping, the magnetic switch S17 that the is installed on cylinder QG15 bottom conducting that is triggered, the input terminus X104 pin of programmable logic controller PLC is a low potential, programmable logic controller PLC output terminal Y8 pin output low potential, the control end ZJ9-1 adhesive of rly. ZJ9, magnetic valve Q9 action, allow pressurized air be entered by the bottom of cylinder QG17 QG18, discharged by the top, the corpus unguis of rotating machine arm 8 unclamps Glass tubing.After unclamping, the magnetic switch S7 that is installed on cylinder QG18 top is triggered, making the input terminus XA pin of programmable logic controller PLC is low potential, programmable logic controller PLC output terminal Y7 pin output low potential, the control end ZJ8-1 adhesive of rly. ZJ8, magnetic valve Q8 gets electronic work, allows pressurized air be entered by the top of mobile cylinder QG10, is discharged by the bottom.Driven rotary mechanical manipulator 8 returns to initial bit.After putting in place, the magnetic switch S19 that the is installed on cylinder QG10 bottom conducting that is triggered, the input terminus X106 of programmable logic controller PLC becomes low potential, and programmable logic controller PLC enters the intubate armed state, waits for intubate.On being installed in bottle-making machine intubate position a station have or not pipe detector switch G1, when G2 has detected pipe, mechanical manipulator 14 will be awaited orders always.When detecting, detector switch G1, G2 do not have when pipe, i.e. detector switch G1, G2 output high level, and programmable logic controller PLC input terminus X0 X1 pin also will become high level, and mechanical manipulator 14 enters the intubate state of preparing.Detecting when putting signal in place on being positioned at bottle-making machine near switch C1, near switch C1 output low level, programmable logic controller PLC input terminus X2 pin also is a lower level, programmable logic controller PLC output terminal Y202 pin output low level, the control end ZJ19-1 adhesive of rly. ZJ19; Magnetic valve Q19 gets electronic work, and the big cylinder QG13 promotion robot 14 of releasing of control is delivered to top, bottle-making machine intubate position with Glass tubing.When arriving the intubate position, be positioned at the magnetic switch S2 triggering and conducting at cylinder QG13 top, the input terminus X5 end lower level of programmable logic controller PLC, programmable logic controller PLC output terminal Y1 output low level, the control end ZJ2-1 adhesive of rly. ZJ2, magnetic valve Q2 action.Control vertical propulsion cylinder QG12 pulling slideway 17, drive mechanical manipulator 14 and move down, Glass tubing is inserted the blank pipe position of bottle-making machine.
The rollback control process
When mechanical manipulator 14 declines put in place, the magnetic switch S6 that is positioned at lift cylinder QG12 bottom was triggered, and programmable logic controller PLC input terminus X9 pin becomes lower level.Programmable logic controller PLC output terminal Y2, Y5 pin output low level.The control end ZJ3-1 ZJ6-1 adhesive of rly. ZJ3, ZJ6, magnetic valve Q4, Q6 get electronic work.The corpus unguis 18 of Q4 control mechanical manipulator 14 opens, and magnetic valve Q6 controls revolution mechanical manipulator 8 rotates back to initial bit.After revolution puts in place, the magnetic switch S11 that the is positioned at rotary cylinder QG11 top conducting that is triggered, the input terminus XE pin of programmable logic controller PLC is a lower level, output terminal YB pin output low level, the control end ZJ12-1 adhesive of rly. ZJ12, magnetic valve Q12 action, supply pipe cylinder QG3, QG4, QG5, the QG6 that are assemblied on the storage pipe support 7 begin action again, send pipe to get ready for giving rotating machine arm 8.After the corpus unguis 18 of rotating machine arm 8 opens, be positioned at the magnetic switch S18 conducting on the cylinder QG18, the X105 lower level of programmable logic controller PLC.Programmable logic controller PLC output terminal Y0 Y201 output low level, Y202 exports high level.
The control end ZJ1-1 of rly. ZJ1, ZJ18, ZJ18-1 adhesive, the control end ZJ19-1 of rly. ZJ19 disconnects.Make magnetic valve Q1, Q18 get electronic work, magnetic valve Q19 outage is return, and then intubate lift cylinder QG12 rises, little release cylinder QG14 and big release cylinder QG13 withdrawal.Get ready for getting pipe once more.
The cycle control operation that above-mentioned control process is is so gone round and begun again can realize the full automatic control to the bottle-making machine auto tube feeding.
Claims (10)
- One kind with the matching used full-automatic pipe machine of going up of bottle-making machine, it is characterized in that it is mainly by detector, controller, send the pipe lifting mechanism, tube feeding mechanism, grabbing pipe turning device and intubate mechanism constitutes, the check point of described detector is located at respectively and is sent the pipe lifting mechanism, tube feeding mechanism, grab the corresponding position of pipe turning device and intubate mechanism and bottle-making machine, the electrical signal of detector output is connected with the input terminus of controller, the control signal that controller is exported respectively with send the pipe lifting mechanism, tube feeding mechanism, the control end of grabbing pipe turning device and intubate mechanism controlled parts is connected; The described bottom of sending the pipe lifting mechanism to be assemblied in the support column, tube feeding mechanism is located at the top of support column, grab and manage the top that turning device is assemblied in corresponding tube feeding mechanism one side support column, intubate mechanism is packed in corresponding bottle-making machine chuck and grabs the bottom of pipe turning device position support column.
- According to claim 1 described with the matching used full-automatic pipe machine of going up of bottle-making machine, it is characterized in that the described pipe lifting mechanism that send is by the storage bobbin carriage, motor, go out management and control system cylinder, promote track and be assemblied in the carriage composition that promotes the chain drive-belt in the track and be connected with chain drive-belt, go out management and control system cylinder and be located at the outlet spout place of storage bobbin carriage, the outlet spout place of corresponding storage bobbin carriage is provided with and is fitted in the carriage that promotes on the track, described lifting track is assemblied on the support column, chain drive-belt is located at and is promoted in the track, one end of chain drive-belt is connected with carriage, another termination drive-motor.
- 3. according to claim 1 or the 2 described and matching used full-automatic pipe machines of going up of bottle-making machine, it is characterized in that described tube feeding mechanism send pipe cylinder and a butt tube cylinder and a fixed length cylinder to form by storage pipe support, two pairs, one butt tube cylinder is assemblied in the two ends of the nearly mouth of pipe of storage pipe support respectively, two pairs of end positions of sending the pipe cylinder to be assemblied in storage pipe support outlet spout respectively, its two couple send the pipe cylinder position of a caliber at interval, and the fixed length cylinder is assemblied in the port of storage pipe support outlet spout one side.
- According to claim 3 described with the matching used full-automatic pipe machine of going up of bottle-making machine, it is characterized in that the described pipe turning device of grabbing is by railroad shoe, supporting plate be assemblied in rotator, the rotating machine arm on the supporting plate and the cylinder of stepping down is formed, described railroad shoe is packed in the top of support column, carriage is fitted on the railroad shoe, and the output of the cylinder of stepping down is connected with carriage; The output of rotator is connected with rotating machine arm.
- According to claim 4 described with the matching used full-automatic pipe machine of going up of bottle-making machine, it is characterized in that described rotator is by rotary cylinder, housing be assemblied in the intravital tooth bar of shell, gear and turning axle and form, the output of said rotary cylinder be located at housing in an end of tooth bar link to each other, wheel and rack is connected with a joggle, gear is assemblied on the turning axle, and the output of its turning axle links to each other with rotating machine arm.
- According to claim 3 described with the matching used full-automatic pipe machine of going up of bottle-making machine, it is characterized in that described intubate mechanism is made of vertical propulsion cylinder, transverse propeller, mechanical manipulator and track and track Connection Block, described track Connection Block is slidingly connected with the track of being located on the support column, the track Connection Block is assemblied on the output terminal top of vertical propulsion cylinder, transverse propeller is fitted on the track Connection Block, and mechanical manipulator is installed in the output terminal of longitudinal thruster.
- According to claim 6 described with the matching used full-automatic pipe machine of going up of bottle-making machine, it is characterized in that described transverse propeller constitutes by grabbing pipe cylinder, intubate cylinder and slideway, described pipe cylinder and the slideway of grabbing is assemblied in respectively on the track Connection Block, the intubate cylinder is fitted on the slideway, and the output of grabbing the pipe cylinder is connected with the cylinder block of intubate cylinder.
- According to claim 3 described with the matching used full-automatic pipe machine of going up of bottle-making machine, it is characterized in that described mechanical manipulator is made up of a pair of cylinder and a pair of corpus unguis and pawl seat, the front end of described corpus unguis is a semicircle shape structure, its rear end is connected with the pawl seat by a coupling shaft, the end of corpus unguis is provided with swinging chute, equipped pivot pin in two swinging chutes, its pivot pin cylinder lever connecting rod, the other end of pull bar is connected with the telescopic shaft of cylinder.
- 9. the matching used full-automatic pipe machine of going up of described according to Claim 8 and bottle-making machine, it is characterized in that described controller by programmable logic controller, rly. group with carry out pilot circuit and form, the multiple branches control loop that is made of the rly. group is connected to the output terminal of programmable logic controller; Described execution pilot circuit is made of the multichannel control end and the magnetic valve group of the output of rly. group, the multichannel control end of its rly. group output and the corresponding mutually branch's control loop that constitutes the multi-set parallel connection of magnetic valve group.
- According to claim 9 described with the matching used full-automatic pipe machine of going up of bottle-making machine, it is characterized in that described detector is made of the control bit switch of effective quantity and photoelectric detector and magnetic switch, the described bit switch and photoelectric detector and magnetic switch respectively controlled is assemblied in each the check point place that send pipe lifting mechanism, tube feeding mechanism, grabs pipe turning device and intubate mechanism and bottle-making machine revolution transmission shaft and chuck correspondence respectively, and it respectively controls the input terminus that bit switch and photoelectric detector and magnetic switch are connected to programmable logic controller respectively.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101385474A CN102295402B (en) | 2011-05-26 | 2011-05-26 | Automatic pipe arranging machine complementing bottle-making machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101385474A CN102295402B (en) | 2011-05-26 | 2011-05-26 | Automatic pipe arranging machine complementing bottle-making machine |
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| CN102295402A true CN102295402A (en) | 2011-12-28 |
| CN102295402B CN102295402B (en) | 2013-06-12 |
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| CN (1) | CN102295402B (en) |
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| CN103043888A (en) * | 2012-12-28 | 2013-04-17 | 山东省药用玻璃股份有限公司 | Automatic feeding device for bottle making machine using tubes |
| CN104176918A (en) * | 2014-08-12 | 2014-12-03 | 博山真空设备实业公司 | Automatic pipe insertion device |
| CN104326647A (en) * | 2014-09-16 | 2015-02-04 | 石家庄陆源机械制造有限公司 | Transfer intubation mechanism of bottle-making machine automatic tube feeding device |
| CN105383926A (en) * | 2015-12-12 | 2016-03-09 | 长沙知元科技有限公司 | Bottle making production line, pipe feeding machine and manipulator of pipe feeding machine |
| CN113772933A (en) * | 2021-09-26 | 2021-12-10 | 建湖国创机械制造有限公司 | Full-automatic intelligent pipe inserting machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103043888A (en) * | 2012-12-28 | 2013-04-17 | 山东省药用玻璃股份有限公司 | Automatic feeding device for bottle making machine using tubes |
| CN104176918A (en) * | 2014-08-12 | 2014-12-03 | 博山真空设备实业公司 | Automatic pipe insertion device |
| CN104326647A (en) * | 2014-09-16 | 2015-02-04 | 石家庄陆源机械制造有限公司 | Transfer intubation mechanism of bottle-making machine automatic tube feeding device |
| CN105383926A (en) * | 2015-12-12 | 2016-03-09 | 长沙知元科技有限公司 | Bottle making production line, pipe feeding machine and manipulator of pipe feeding machine |
| CN113772933A (en) * | 2021-09-26 | 2021-12-10 | 建湖国创机械制造有限公司 | Full-automatic intelligent pipe inserting machine |
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| CN102295402B (en) | 2013-06-12 |
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