CN102261177A - Artificial stone mosaic product and preparation method thereof - Google Patents
Artificial stone mosaic product and preparation method thereof Download PDFInfo
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- CN102261177A CN102261177A CN2010101860149A CN201010186014A CN102261177A CN 102261177 A CN102261177 A CN 102261177A CN 2010101860149 A CN2010101860149 A CN 2010101860149A CN 201010186014 A CN201010186014 A CN 201010186014A CN 102261177 A CN102261177 A CN 102261177A
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Abstract
The invention belongs to the field of preparation of decorative building material products and in particular relates to an artificial stone mosaic product and a preparation method thereof. The preparation method comprises the following steps of: mixing artificial stone raw materials; casting the mixture in a soft or hard die; defoaming under vacuum condition; adhering gridding cloth or a hard bottom plate before the mixture is solidified; solidifying at room temperature; and demolding to obtain soft or hard concentrated block-shaped mosaic products. The artificial stone raw materials comprise all the artificial stone raw materials suitable for manufacturing mosaic and comprise basic raw materials such as unsaturated polyester resin, aluminium hydroxide powder, glass slag, quartz slag, granite slag, marble slag and the like, as well as a curing agent, an accelerating agent and pigment. The artificial stone mosaic product and the preparation method thereof have the characteristics of low equipment investment and simple process, the color, pattern, transparency, hardness and shape can be designed at will and the product can be subjected to flow production, so that qualitative leap of the preparation field of the mosaic is brought about and comprehensive effect is improved.
Description
Technical field: the invention belongs to the preparation field of decorative building material product, be specifically related to a kind of man-made stone mosaic product and preparation method thereof.
Background technology: in the prior art, the mosaic that is used for building and ornament materials generally is to be made by glass, pottery, stone material or metal material.Though the glass Mosaic transparent effect is good, investment of production equipment is big, and power consumption is high, fire with melting furnaces, frit is fired into slurries injects mould and form fritter, being pasted on the screen cloth of an artificial then fritter one fritter, pattern, color, the design of piece face are all limited to; The ceramic mosaic investment of production equipment is big, uses mechanical stamping, and kiln is fired, and makes fritter, being pasted on the screen cloth of an artificial then fritter one fritter, and efficient is low, can't realize transparent texture; Metal mosaic needs equipment such as punching press, cost height, pattern, color, and transparent texture is limited to; Stone ceramic mosaic graphic need cut into thin slice earlier with oversize rock material, and thin slice cuts slivering again, cuts into fritter again, the defective that exists cost height, pattern, color, transparent texture to be limited to equally.More than its manufacture crafts of mosaic of four kinds of materials, generally be at first by or methods such as punching press or cutting make fritter mosaic thin slice, and then sticking on grid or the flat board with the artificial fritter of fritter mosaic thin slice one fritter, with the block mosaic product of the set that is called soft or hard as 300 millimeters * 300 millimeters that obtains to constitute by polylith fritter mosaic, thereby exist and manually to paste the big technical barrier of labour intensity, and the mosaic of above-mentioned four kinds of materials also exists that technology is loaded down with trivial details, environment pollution serious, yield poorly, technological deficiency that added value is low.And do not see the report that adopts man-made stone to make the mosaic product so far.
Summary of the invention: the objective of the invention is in order to overcome the complex manufacturing technology of existing mosaic product, equipment investment is big, product pattern, color, technological deficiencies such as transparent texture is limited to, and environment pollution is serious are for people provide a kind of equipment investment few, technology is simple, color, pattern, transparency and product can design arbitrarily, non-environmental-pollution, but streamline production, the effect height, cost is low, and product strength is good, man-made stone mosaic product that purposes is wider and preparation method thereof.
The objective of the invention is to realize by following technical proposals.
Man-made stone mosaic product of the present invention is by artificial stone material, and forms by Mold Making.
The preparation method of man-made stone mosaic product of the present invention, be that artificial stone raw materials is mixed, be cast in then in the mould of soft or hard, vacuum defoamation, before mixture is uncured, paste grid cloth or hard floor, cold curing, the demoulding must the block mosaic product of set soft or hard.
Above-mentioned artificial stone raw materials comprises that all are suitable for making the artificial stone raw materials of mosaic, as base stocks such as unsaturated polyester resin, aluminium hydrate powder, glass disintegrating slag, quartzy disintegrating slag, granite disintegrating slag, marble disintegrating slags, and curing compound, accelerator, pigment etc.
The technical scheme of the present invention's science practicality that to be the inventor come out by practice summary, the present invention compared with prior art, it is few to have equipment investment, technology is simple, color, pattern, transparency can design arbitrarily, existing mosaic generally is made of square, rectangle fritter, and arbitrary shape such as that the present invention can have is square, rhombus, circle, polygon and pattern constitute.Prior art can't realize streamline production.But the present invention has streamline production, and product strength can design the characteristics of adjusting arbitrarily.Adjusting by composition of raw materials, the intensity of mosaic product, hardness, color, pattern, transparency all can design arbitrarily, as wear-resisting mosaic, transparent mosaic, the ageing-resistant mosaic that indoor and outdoor is used, the mosaic plane, three-dimensional, parquets, thereby the present invention almost can integrate the advantage of existing glass, pottery, stone material or metal mosaic product.Owing to adopt the cast vacuum defoamation, before mixture is uncured, paste grid cloth or hard floor, cold curing, the production technology of the demoulding (demoulding promptly becomes 300 millimeters * 300 millimeters full wafer mosaic), thereby can carry out streamline production, greatly reduce cost of production, eliminated the environment pollution that technologies such as cutting, sintering are brought.Particularly adopt and before mixture is uncured, paste grid cloth or hard floor, it is big thoroughly to have solved the labour intensity that stickup that existing technology must an artificial fritter one fritter causes, and production efficiency is low, the difficult problem that cost of production is high, improve production efficiency greatly, reduced cost of production.Product of the present invention can be used for building indoor and outdoor metope and decorates mosaic etc., because the low weight furred ceiling mosaic that also can be used as of weight, this is that the mosaic of other material is not facile.In a word, the present invention has broken the traditional concept that can only adopt glass, pottery, stone material or metal mosaic product, adopting man-made stone is that raw material prepares mosaic, thereby brought the raising of qualitative leap of mosaic preparation field and resultant effect, especially adopt before mixture is uncured that the technology of pasting grid cloth or hard floor makes that production efficiency improves more than 5 times, cost reduce 3-5 doubly more than, obtained unexpected and unprecedented effect.
The invention is further illustrated by the following examples, and the present invention is not limited only to described embodiment.
The specific embodiment:
Embodiment one
Mosaic with high-wear resistance: with 85 parts of 10～120 purpose quartz or granite particles (powder), mix for 15 parts with unsaturated polyester resin, add curing compound methyl ethyl ketone peroxide 1% (accounting for the unsaturated polyester (UP) gross weight), accelerator cobalt iso-octoate 1% (accounting for the unsaturated polyester (UP) gross weight), add a little pigment as required, above-mentioned artificial stone raw materials is mixed, be cast in the mould then, vacuum defoamation, before mixture is uncured, paste grid cloth or other hard floor (comprising the homogeneous material base plate), cold curing, the demoulding, the block mosaic product of wear-resisting set of soft or hard with high-wear resistance.Stone material can only reach 3-4 as the Mohs' hardness of natural marble mosaic, and the Mohs' hardness of this routine product generally can reach 6-7.
Embodiment two
Mosaic with transparent texture.70 parts of inserts that aluminium hydrate powder or other had transparent texture, mix for 29 parts with unsaturated polyester resin, add curing compound methyl ethyl ketone peroxide 1% (accounting for the unsaturated polyester (UP) gross weight) and accelerator cobalt iso-octoate 0.5% (accounting for the unsaturated polyester (UP) gross weight), add a little pigment as required, above-mentioned artificial stone raw materials is mixed, be cast in the mould then, vacuum defoamation, before mixture is uncured, paste grid cloth or other hard floor (comprising the homogeneous material base plate), cold curing, the demoulding, the imitative jade that gets soft or hard is gathered the mosaic product of block transparent texture.
Embodiment three
Mosaic with illusion-colour Aero Glass: with 1 part of 98 parts of highly transparent unsaturated polyester resins and curing compound methyl ethyl ketone peroxide, 0.5 part of accelerator cobalt iso-octoate, add 0.5～2 part of bronze or mica or pearl shellfish or their mixture, call in a little pigment, above-mentioned artificial stone raw materials is mixed, be cast in the mould then, vacuum defoamation, before mixture is uncured, paste grid cloth or other hard floor (comprising the homogeneous material base plate), cold curing, the demoulding, the block mosaic product of wear-resisting set of soft or hard with illusion-colour Aero Glass, this routine product can reach 94-100 through its fineness of post processing.
The present invention as required with the different conversion of mould, can also produce and have relief embossment mosaic, and can produce have parquets, the mosaic of mosaic pattern, glittering and translucent, colorful have jade, agate, imitative gold and silver, illusion-colour effect, a brilliant mosaic product.It is very good to be used for its weather-proof, ageing-resistant, wear-resisting effect of exterior decoration.The present invention regulates through prescription, and product can be made different thickness as being as thin as the mosaic of 1.5 millimeters (can be used for ceiling decoration).The present invention can adopt the raw material of existing various man-made stones to make the mosaic product of different pattern, color, shape, intensity by the method for embodiment, be not limited only to above-mentioned example, as application number is 03135821.7,200510072486.0,200830071667.6 and the patent of the artificial stone raw materials prescription of embodiment and other man-made stones prescription does not exemplify at this one by one all applicable to the present invention in 200410021707.7 the Chinese patent.
Mosaic product structure shape of the present invention can be the various planforms of existing mosaic product, as various squares, strip tabular.Described set bulk promptly is that a plurality of fritter mosaics are fitted in the shape of product that forms on soft or the hard floor, fits together as 30 fritter mosaics.The set bulk helps bonding constructions such as metope.
Claims (3)
1. a man-made stone mosaic product is characterized in that forming by artificial stone material and by Mold Making.
2. the preparation method of a man-made stone mosaic product, it is characterized in that it being that artificial stone raw materials is mixed, be cast in then in the mould of soft or hard, vacuum defoamation, before mixture is uncured, paste grid cloth or hard floor, cold curing, the demoulding must the block mosaic product of set soft or hard.
3. the preparation method of man-made stone mosaic product according to claim 1, it is characterized in that described artificial stone raw materials comprises that all are suitable for making the artificial stone raw materials of mosaic, they are base stocks such as unsaturated polyester resin, aluminium hydrate powder, glass disintegrating slag, quartzy disintegrating slag, granite disintegrating slag, marble disintegrating slag, and curing compound, accelerator, pigment.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010101860149A CN102261177A (en) | 2010-05-28 | 2010-05-28 | Artificial stone mosaic product and preparation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010101860149A CN102261177A (en) | 2010-05-28 | 2010-05-28 | Artificial stone mosaic product and preparation method thereof |
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| CN102261177A true CN102261177A (en) | 2011-11-30 |
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| CN2010101860149A Pending CN102261177A (en) | 2010-05-28 | 2010-05-28 | Artificial stone mosaic product and preparation method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106150017A (en) * | 2015-04-28 | 2016-11-23 | 中国二十冶集团有限公司 | A kind of laying method of thousand shale outdoor tiles |
| CN108726917A (en) * | 2018-07-05 | 2018-11-02 | 珠海市盛西源机电设备有限公司 | Artificial stone marbling entity plane materiel |
| CN109081686A (en) * | 2018-08-22 | 2018-12-25 | 刘志成 | A kind of imitation stone mosaic and its synthetic method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1989009861A1 (en) * | 1988-04-05 | 1989-10-19 | Owens Charles R | Laminated tile product, method for producing the same and method for installing the same |
| CN1644552A (en) * | 2004-01-19 | 2005-07-27 | 石汇玉 | Production of artificial stone products |
| CN1703556A (en) * | 2002-10-10 | 2005-11-30 | B·A·伯瑟里奥 | Methods for making composite tiles |
| CN101045608A (en) * | 2006-03-31 | 2007-10-03 | 李伟达 | Mosaic and manufacturing method thereof |
-
2010
- 2010-05-28 CN CN2010101860149A patent/CN102261177A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1989009861A1 (en) * | 1988-04-05 | 1989-10-19 | Owens Charles R | Laminated tile product, method for producing the same and method for installing the same |
| CN1703556A (en) * | 2002-10-10 | 2005-11-30 | B·A·伯瑟里奥 | Methods for making composite tiles |
| CN1644552A (en) * | 2004-01-19 | 2005-07-27 | 石汇玉 | Production of artificial stone products |
| CN101045608A (en) * | 2006-03-31 | 2007-10-03 | 李伟达 | Mosaic and manufacturing method thereof |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106150017A (en) * | 2015-04-28 | 2016-11-23 | 中国二十冶集团有限公司 | A kind of laying method of thousand shale outdoor tiles |
| CN108726917A (en) * | 2018-07-05 | 2018-11-02 | 珠海市盛西源机电设备有限公司 | Artificial stone marbling entity plane materiel |
| CN109081686A (en) * | 2018-08-22 | 2018-12-25 | 刘志成 | A kind of imitation stone mosaic and its synthetic method |
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Application publication date: 20111130 |