CN102261003A - 地面或墙面覆盖物 - Google Patents

地面或墙面覆盖物 Download PDF

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CN102261003A
CN102261003A CN2011101649646A CN201110164964A CN102261003A CN 102261003 A CN102261003 A CN 102261003A CN 2011101649646 A CN2011101649646 A CN 2011101649646A CN 201110164964 A CN201110164964 A CN 201110164964A CN 102261003 A CN102261003 A CN 102261003A
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polyvinyl chloride
layer
yarn
inner core
covering object
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谢忠耿
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KUNSHAN WAYTEX TEXTILE INDUSTRY Co Ltd
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KUNSHAN WAYTEX TEXTILE INDUSTRY Co Ltd
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/22—Layered products comprising a layer of synthetic resin characterised by the use of special additives using plasticisers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024—Woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/12—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by the relative arrangement of fibres or filaments of different layers, e.g. the fibres or filaments being parallel or perpendicular to each other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/101—Glass fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/12—Conjugate fibres, e.g. core/sheath or side-by-side
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/542—Shear strength
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/548—Creep
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554—Wear resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/732—Dimensional properties
    • B32B2307/734—Dimensional stability
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B32B2471/02—Carpets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels
    • B32B2607/02—Wall papers, wall coverings

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)

Abstract

本发明提供了一种地面或墙面覆盖物，包括底部的第一聚氯乙烯层、覆盖在第一聚氯乙烯层上的衬垫、覆盖在衬垫上的第二聚氯乙烯层，以及覆盖在第二聚氯乙烯层上的聚氯乙烯织造层，聚氯乙烯织造层包括具有聚氯乙烯包覆的玻璃纤维内芯纱线；本发明的地面或墙面覆盖物的表面覆盖层包括 PVC 包覆的纱线，防污性强，容易清理，而且因纱线具有玻璃纤维内芯使得覆盖物的尺寸稳定性好，且该种织造层使得覆盖物具有耐磨、耐气候，强度好等各种优点，编织面纹路立体感强，可设计形成多种图案，美观性强，因而可广泛地应用于室内及户外多种场合。

Description

地面或墙面覆盖物
技术领域
本发明涉及一种覆盖物，更特别涉及一种具有聚氯乙烯织造层的地面或墙面覆盖物。
背景技术
现有技术中使用的地面覆盖物，如地毯或地板等，在长期的使用过程中，经受环境的变化，尺寸常常不够稳定，且存在不耐脏、难清理等缺点；特别是对于地毯来说，存在着易褪色、强度不够高，以及长期使用后外观稳定性会下降等多种缺点。
发明内容
为克服现有技术中的上述问题，本发明提供了一种尺寸稳定性好且耐磨、强度好的地面或墙面覆盖物。
本发明采用的技术方案是：一种地面或墙面覆盖物，包括底部的第一聚氯乙烯层、覆盖在第一聚氯乙烯层上的衬垫、覆盖在所述衬垫上的第二聚氯乙烯层，以及覆盖在所述第二聚氯乙烯层上的聚氯乙烯织造层，聚氯乙烯织造层包括相互交织的经向纱线和纬向纱线，纬向纱线具有聚氯乙烯包覆的玻璃纤维内芯。
进一步地，经向纱线具有聚氯乙烯包覆的玻璃纤维内芯。
更进一步地，聚氯乙烯织造层的经向纱线具有聚氯乙烯包覆的涤纶内芯。
再进一步地，衬垫为玻璃纤维衬垫。
优选地，纱线的内芯为复丝。
与现有技术相比，本发明具有下列优点：本发明的地面或墙面覆盖物，包括第一聚氯乙烯层、第二聚氯乙烯层以及设于它们之间的玻璃纤维，增强了覆盖物的强度；该覆盖物的表面织造层由覆盖有聚氯乙烯的纱线编织材料组成，纬向纱线包括覆盖有聚氯乙烯的玻璃纤维内芯，玻璃纤维具有良好的尺寸稳定性，以及高阻燃性等多种优点，因而所制得的地面或墙面覆盖物尺寸稳定性好，其具有耐磨、强度高、高阻燃性等诸多优点；另外，经织造而成的织造层可具有较大的幅宽，还可以做成卷材，表面编织的纹理立体感可进行各种变化，可设计成各种图案，富有美感。
附图说明
图1为本发明的地面或墙面覆盖物的部分纵截面示意图；
图2为本发明的聚氯乙烯织造层的纱线的纵截面放大示意图；
图3为本发明的聚氯乙烯织造层的纱线布面效果示意图。
图中：1、第一聚氯乙烯层；2、衬垫；3、第二聚氯乙烯层； 4、聚氯乙烯织造层；41、经向纱线；42、纬向纱线。
具体实施方式
下面结合附图对本发明的较佳实施例进行详细阐述，以使本发明的优点和特征更易于被本领域技术人员理解，从而对本发明的保护范围作出更为清除明确的界定。
参见图1，本发明的地面或墙面覆盖物的纵截面示意图，包括底部的第一聚氯乙烯层1、覆盖在第一聚氯乙烯层1上的衬垫2、覆盖在衬垫2上的第二聚氯乙烯层3，以及覆盖在第二聚氯乙烯层3上的聚氯乙烯织造层4。在优选方案中，衬垫2为玻璃纤维衬垫，玻璃纤维衬垫的设置使得覆盖物的整体强度增强；聚氯乙烯织造层4为经由覆盖有聚氯乙烯的纱线编织材料组成，其包括相互交织的经向纱线41和纬向纱线42，纬向纱线42具有聚氯乙烯包覆的玻璃纤维内芯，因玻璃纤维具有良好的尺寸稳定性，因而本发明所提供的地面或墙面覆盖物在具有较好的尺寸稳定性，且强度更高，耐磨，耐阻燃；聚氯乙烯织造层4的经向纱线可以包括聚氯乙烯包覆的玻璃纤维内芯，或聚氯乙烯包覆的涤纶内芯，当然也可以可选地为其他合适的类似材料；在本发明的一优选方案中，纱线的内芯为复丝，如图2所示，聚氯乙烯织造层所包括的纱线的纵截面放大示意图，覆盖层为聚氯乙烯层，内芯为玻璃纤维或涤纶复丝。
制作表面织造层时，以玻璃纤维或涤纶为内芯材质，于单螺杆挤出机上经过有上、下模嘴的模具，聚氯乙烯（PVC）胶粒经过挤出机内部螺杆挤出胶化后形成PVC包覆的玻璃纤维内芯或涤纶内芯的纱线；纱线分经纬向处理，经向所用的纱线经过部分整经机将纱线卷绕于暂存轴上后卷绕于织轴，准备进行织造，其中可以对纱线进行变化，如将PVC包覆的纱线经过捻纱机将其捻成所需要的捻度后进行部分正经准备，随后经纱与纬纱进行织造，织造时可针对设计进行提花或小提花织造；织造所完成的织造层于热定型机上进行定型加工，热定型完成之后形成布面，于机器上进行复合加工，将PVC糊化粉与可塑剂、热稳定剂及色粉的配方调整好后涂于铁氟龙带上，并经过刮刀控制所需的厚度，进入烘箱内熟成PVC背胶层，PVC包覆的织造层因内包括具有玻璃纤维内芯的纱线，因而尺寸稳定性相当优良。
本发明的地面或墙面覆盖物包括按顺序叠合的各种材料层，经过加工形成的覆盖物具有较大的幅宽，可做成卷材，也可切成小块材质，根据需要来使用即可，用于较大的空间时因接缝少而容易安置，可降低成本、提高效率，也更加美观。所完成的覆盖物因具有PVC包覆的玻璃纤维内芯纱线，防污性好，容易清理，可适用于室内与户外，且此种材质具有抗静电，耐磨，耐日光等优点，织造层经过编织的纹路立体感，可进行各种变化织造出各种图案，改善了美观性。
以上对本发明的特定实施例进行了说明，但本发明的保护内容不仅仅限定于以上实施例，在本发明的所属技术领域中，只要掌握通常知识，就可以在其技术要旨范围内进行多种多样的变更。

Claims (5)

1.一种地面或墙面覆盖物，包括底部的第一聚氯乙烯层（1）、覆盖在所述第一聚氯乙烯层（1）上的衬垫（2）、覆盖在所述衬垫（2）上的第二聚氯乙烯层（3）以及覆盖在所述第二聚氯乙烯层（3）上的聚氯乙烯织造层（4），其特征在于：所述聚氯乙烯织造层（4）包括相互交织的经向纱线（41）和纬向纱线（42），所述纬向纱线（42）具有聚氯乙烯包覆的玻璃纤维内芯。
2.根据权利要求1所述的地面或墙面覆盖物，其特征在于：所述经向纱线（41）具有聚氯乙烯包覆的玻璃纤维内芯。
3.根据权利要求1所述的地面或墙面覆盖物，其特征在于：所述经向纱线（41）具有聚氯乙烯包覆的涤纶内芯。
4.根据权利要求1所述地面或墙面覆盖物，其特征在于：所述衬垫（2）为玻璃纤维衬垫。
5.根据权利要求1-3之一的地面或墙面覆盖物，其特征在于：所述纱线的内芯为复丝。
CN2011101649646A 2011-06-20 2011-06-20 地面或墙面覆盖物 Pending CN102261003A (zh)

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Cited By (5)

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CN103174272A (zh) * 2013-03-26 2013-06-26 昆山维信纺织工业有限公司 一种地面或墙面覆盖物
CN103485503A (zh) * 2013-09-16 2014-01-01 四川金路高新材料有限公司 一种稳定型室内墙面装饰材料及其生产方法
BE1021254B1 (nl) * 2014-04-16 2015-09-22 Copaco Nv Werkwijze en inrichting voor vloerbedekking
EP2955013A1 (en) * 2014-04-16 2015-12-16 Copaco N.V. Dimensional stable flooring materials and its intermediates
CN108577461A (zh) * 2018-04-23 2018-09-28 朱东洋 一种无乳胶地毯的制备方法

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CN1322266A (zh) * 1997-10-14 2001-11-14 因特菲斯有限公司 具有机织物表面的地板覆盖物
CN1768179A (zh) * 2003-01-30 2006-05-03 塔克-法斯特系统有限公司 小方块地毯,安装,及其制造和安装方法
CN1798649A (zh) * 2003-06-04 2006-07-05 莫霍克布兰德兹有限公司 纺织面聚氯乙烯地面覆盖物
CN1852805A (zh) * 2003-08-15 2006-10-25 莫霍克布兰德兹有限公司 簇绒的墙面或地面覆盖物中的网眼
CN201182468Y (zh) * 2007-11-27 2009-01-21 顾明贤 聚氨酯发泡复合地毯
CN201713436U (zh) * 2010-03-08 2011-01-19 白华 覆膜玻璃纤维束

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CN103174272A (zh) * 2013-03-26 2013-06-26 昆山维信纺织工业有限公司 一种地面或墙面覆盖物
CN103485503A (zh) * 2013-09-16 2014-01-01 四川金路高新材料有限公司 一种稳定型室内墙面装饰材料及其生产方法
CN103485503B (zh) * 2013-09-16 2015-11-18 四川金路高新材料有限公司 一种稳定型室内墙面装饰材料及其生产方法
BE1021254B1 (nl) * 2014-04-16 2015-09-22 Copaco Nv Werkwijze en inrichting voor vloerbedekking
EP2955013A1 (en) * 2014-04-16 2015-12-16 Copaco N.V. Dimensional stable flooring materials and its intermediates
CN108577461A (zh) * 2018-04-23 2018-09-28 朱东洋 一种无乳胶地毯的制备方法

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