A kind of manufacture method of graphite radiating sheet
Technical field
The present invention relates to a kind of manufacture method of graphite radiating sheet, relate in particular to a kind of manufacture method of graphite radiating sheet of energy quick heat radiating.
Background technology
Along with developing rapidly of microelectronics integrated technology and high density printed board packaging technology, packaging density improves rapidly, and thousands of times of ground of the volume of LED element dwindle, and LED instrument and equipment develop towards light, thin, short, little direction day by day.Can discharge higher heat when LED is luminous, the working heat environment of LED moves rapidly to the high temperature direction; At this moment, the heat run-up, the increase that produce when LED is reflective under the environment for use temperature, make the LED still can high efficient and reliable ground operate as normal, and heat-sinking capability becomes the critical limitation in LED light decay and useful life thereof the factor that influences timely.Reliability when ensureing that LED is luminous needs to use the material of excellent combination properties such as high reliability, high thermal conductivity, adds radiator structure efficiently.The heat transferred radiator of like this could be rapidly, in time LED being gathered makes LED in time dispel the heat, and ensures that LED's is normally reflective.
Present employed heat sink material substantially all is an aluminium alloy, but the conductive coefficient of aluminium is not very high (237W/mK), and the heat conductivility of Jin Heyin is higher, but price is too high, and the conductive coefficient of copper takes second place (398W/mK), but weight of copper is big, easily oxidation, and price is not low yet.And graphite material has high temperature resistant, in light weight (only being the 1/2-1/5 of conventional metals Heat Conduction Material), the thermal conductivity height, chemical stability is strong, thermal coefficient of expansion is little, replace traditional metal heat-conducting material, the miniaturization, microminiaturization and the high powerization that not only help LED, and effectively alleviate the weight of LED element, increase payload.But graphite hardness and mechanical strength can not show a candle to metal, and this has brought difficulty to following process.
In traditional graphite chemical treatment, what generally adopt is strong oxidizer acid (mixed liquor of the concentrated sulfuric acid and red fuming nitric acid (RFNA)), treatment temperature is a normal temperature to 100 ℃, processing time is at 5 minutes more than the kind, so that make graphite granule be subjected to abundant erosion, and then, remove unnecessary acid through washing, carry out the high temperature expansion process at last.But can be the part graphite granule dissolved falls for this method, and the product impurity that makes is more, can only be used for conventional heat radiation product.
Summary of the invention
Technical problem to be solved by this invention is the defective that overcomes prior art, provide a kind of to graphite material have no adverse effects, the manufacture method of the graphite radiating sheet of non-environmental-pollution, prepared graphite radiating sheet mechanical strength height, long service life.
The technical solution adopted for the present invention to solve the technical problems is: a kind of manufacture method of graphite radiating sheet, and the making step of graphite radiating sheet is:
1. be carbon elements that levigate graphite powder more than 99.999% is put into the strong acid mixing match and carried out acid treatment, in the temperature more than 100 ℃, soaked 150 minutes then;
2. again being washed to pH value 6.6-6.8 through acid-treated graphite powder;
3. then graphite powder and metal dust, silane coupler, titanate coupling agent are joined in the pure water and fully mix, mixture high temperature under 1000 ℃-1200 ℃ condition was expanded 2 hours, carry out drying after slowly cooling to room temperature again, obtain graphite compound;
4. graphite compound is squeezed into the graphite radiating sheet of sheet by the graphite web apparatus;
5. at the surperficial spraying plating upper aluminum layer of graphite radiating sheet.
As the further design to the aforementioned techniques scheme: the mass percent of aforesaid step each composition in the mixture before dry in 3. is: 55%~65% graphite powder, 5%~10% metal dust, 1.5%~2% silane coupler, 1.5%~2% titanate coupling agent, all the other are pure water.
As the further design to the aforementioned techniques scheme: the strong acid of aforesaid step in 1. is more than one in hydrochloric acid, sulfuric acid or the nitric acid; The metal dust of step in 3. is one or more at least two kinds of combinations of substances in copper powder, silver powder, the aluminium powder.
Graphite material has fabulous chemistry and thermal stability, good thermal conductivity, and electromagnetic radiation shielding and nuclear radiation effectively, its radiating effect is superior.
In sum, compare with the common fin of use of the prior art by the graphite radiating sheet that manufacture method of the present invention is made, overcome that the impurity that exists in the traditional preparation process technology is many, environmental pollution is big, mechanical property is low, useful life is short, defective such as easily come off.Graphite radiating sheet through above-mentioned processing method obtains has no adverse effects to graphite material, non-environmental-pollution in the production process, and its mechanical strength and purity improve greatly, long service life; Heat radiation to electronic components such as LED has very superior radiating effect.
Embodiment
Embodiment 1
The manufacture method of the embodiment of the invention 1 described a kind of graphite radiating sheet, the making step of graphite radiating sheet is:
1. be carbon elements that levigate graphite powder more than 99.999% is put into the strong acid mixing match and carried out acid treatment, in the temperature more than 100 ℃, soaked 150 minutes then;
2. again being washed to pH value 6.6-6.8 through acid-treated graphite powder;
3. then graphite powder and metal dust, silane coupler, titanate coupling agent are joined in the pure water and fully mix, mixture high temperature under 1000 ℃-1200 ℃ condition was expanded 2 hours, carry out drying after slowly cooling to room temperature again, obtain graphite compound;
4. graphite compound is squeezed into the graphite radiating sheet of sheet by the graphite web apparatus;
5. at the surperficial spraying plating upper aluminum layer of graphite radiating sheet.
The mass percent of aforesaid step each composition in the mixture before dry in 3. is: 55%~65% graphite powder, and 5%~10% metal dust, 1.5%~2% silane coupler, 1.5%~2% titanate coupling agent, all the other are pure water.
The strong acid of aforesaid step in 1. is more than one in hydrochloric acid, sulfuric acid or the nitric acid; The metal dust of step in 3. is one or more at least two kinds of combinations of substances in copper powder, silver powder, the aluminium powder.
The above only is preferred embodiment of the present invention, is not technology contents of the present invention is done any pro forma restriction.Every foundation technical spirit of the present invention all still belongs in the scope of technical scheme of the present invention any simple modification, equivalent variations and modification that above embodiment did.