The hand type full-automatic water-drill grinding and polishing machine
Technical field
The inclined-plane that the present invention relates to a kind of water brill (rhinestone) carries out a kind of multi-station manipulator formula full-automatic water drill inclined plane milling and casting machine that grinding and polishing is processed.
Background technology
Existing multistation water drill inclined plane milling and casting machine all is to adopt a plurality of head rotation carrying out multistation that are fixed with the water drill jig to process, for example publication number is that the patent documentation of CN101269472A discloses a kind of four-station water drill inclined plane milling and casting machine, comprise frame, frame is provided with swivel mount, swivel mount four sides respectively is provided with the head of a stationary fixture, and described frame is provided with the grinding station, slightly throws station, the smart station and loading and unloading room, corresponding with four heads respectively thrown; Described grinding station is provided with grinding mechanism, described grinding mechanism comprises bracket and the grinding roller that is erected on the bracket, the rotating shaft of grinding roller and bracket turn and are in axial sliding connection, this rotating shaft one end is in transmission connection with the grinding motor that is located on the frame, this rotating shaft other end is connected with and drives the parallel moving mechanism that it does axially reciprocal translation, wherein, described bracket is located on the frame; Described thick throwing station and smart the throwing on the station respectively are provided with one group of polishing mechanism, described polishing mechanism comprises bracket and the throwing roller that is erected on the bracket, rotating shaft and the bracket of throwing roller turn and are in axial sliding connection, this rotating shaft one end is in transmission connection with the polishing motor that is located on the frame, this rotating shaft other end is connected with and drives the parallel moving mechanism that it does axially reciprocal translation, wherein, described bracket is located on the frame.
Though existing multistation water drill inclined plane milling and casting machine has been realized the board automation, coupling is installed because a plurality of head and a plurality of processing stations are one, so require very high to processing, the assembly precision of each parts of board; And when board moves, each anchor clamps are to process on grinding and polishing roller on each station or grinding and polishing dish after being separately fixed on each head, mutual interference mutually when being subjected to the quality of fit restriction of each head and each station and operation between each station further reduces anchor clamps with respect to the position error of grinding tool, the machining accuracy that improves board and the processing stability comparatively difficulty that seems.
Publication number is that the patent documentation of CN101758433A discloses a kind of full-automatic water-drill grinding and polishing machine, it adopts manipulator to transport anchor clamps automatically, clamping fixture seat is arranged on each processing stations, the water drill jig is transported on the processing stations by manipulator, and water drill jig and clamping fixture seat are positioned by manipulator, the back, location is fixed by the locking cylinder locking fixture on the clamping fixture seat, can realize the accurate location of water drill jig with respect to grinding tool to a certain extent by being provided with separating of anchor clamps and clamping fixture seat like this; But, in the structure of above-mentioned patent disclosure, grinding tool still is to drive grinding tool by corresponding parallel moving mechanism to carry out linear reciprocating motion, also remain for the polishing tool and to drive grinding tool by corresponding up-down adjustment device and carry out lift adjustment, such structural design all need with grinding tool be arranged on one can translation and the platform of lifting on, because the weight and volume of grinding tool itself is bigger, driving them moves with regard to high-precision moving component of needs and higher energy consumption, so this structure can increase the manufacture difficulty of board greatly, manufacturing cost and use cost, and vibration and instability in the time of can causing the board operation influence product processing quality.
Summary of the invention
In order to solve above-mentioned technical problem, the purpose of this invention is to provide a kind of hand type full-automatic water-drill grinding and polishing machine, grinding tool is set directly on the frame, do not need to be arranged on one back and forth on the platform of translation and lifting, can reduce manufacture difficulty, manufacturing cost and the use cost of board so greatly, improve product processing quality.
To achieve the above object, the present invention has adopted following technical scheme:
A kind of hand type full-automatic water-drill grinding and polishing machine, comprise frame, described frame is provided with: a material loading station, the grinding station of at least one water rough diamond part the first half, the polishing station of at least one water rough diamond part the first half, docking station, the grinding station of at least one water rough diamond part the latter half, the polishing station of at least one water rough diamond part the latter half and a blanking station all are provided with the installing mechanism that the water drill jig is installed on described grinding station and the polishing station, can change the commentaries on classics face mechanism of the grinding and polishing machined surface of water rough diamond material on the water drill jig, the grinding and polishing sector of grinding and polishing processing can be carried out to the water rough diamond material on the water drill jig and the feed mechanism that the water drill jig carries out the feeding grinding and polishing and returns can be driven; And, at least one can pick up and put down the water drill jig also can be with its manipulator that shifts between material loading station, a plurality of stations that water rough diamond part the first half is processed and docking station, and at least one can pick up and put down the water drill jig also can be with its manipulator that shifts between docking station, a plurality of stations that water rough diamond part the latter half is processed and blanking station; Wherein, described grinding and polishing sector comprises that rotation is arranged on the grinding tool on the frame and drives the drive motors that grinding tool rotates; Described feed mechanism comprise the sliding seat that is connected with the frame linear slide and drive sliding seat move forward into to or the driving cylinder return, sliding seat is provided with the clamping fixture seat that is slidingly connected with its horizontal linear and drives the driving cylinder that clamping fixture seat is done linear reciprocating motion, the installing mechanism of described water drill jig is set on the described clamping fixture seat and changes face mechanism.
Adopt feed mechanism move sliding seat, clamping fixture seat and on the water drill jig carry out grinding and polishing processing, with clamping fixture seat horizontal linear reciprocating motion on sliding seat, simplified grinding and polishing sector, grinding tool only need rotate and get final product, greatly reduces to make requirement and manufacturing cost.
As preferably, described sliding seat is connected with the frame horizontal slip and realizes feeding by driving cylinder.Simple in structure like this, use reliable, the convenient adjustment.
Further preferred, described grinding tool is arranged on the frame by mount pad, and mount pad is connected with the frame horizontal slip and mobile by the drive unit driving along water drill jig direction of feed.Simple in structure like this, use reliable, the convenient adjustment, for polishing abrasive tool, when abrasive material loss diameter reduces, just can adjust the diameter that compensates grinding tool by mobile sliding seat and reduce.
As preferably, to rotate on the described clamping fixture seat and be provided with clamp fixing plate, clamp fixing plate is locked with clamping fixture seat in the mode of adjustable tilt angle by securing member and is connected, and the installing mechanism and the commentaries on classics face mechanism of described water drill jig is set on the described clamp fixing plate.Simple in structure like this, use reliable, the convenient adjustment.
As preferably, rotate on the described frame and be provided with two swivel mounts, each station on the frame is provided with and a plurality of one to one manipulators of each station on the swivel mount around the swivel mount setting, and described swivel mount is rotated the location by detent mechanism.Simple in structure like this, use reliable, the convenient manufacturing.Further preferred, described frame is assembled into a frame by two relatively independent frames that have swivel mount and corresponding station respectively, installs with convenient transportation.
As preferably, described manipulator comprises the holder that is fixed on the swivel mount, vertically be slidingly connected on the holder and be provided with elevating bracket, elevating bracket is by being located at the driving air cylinder driven lifting on the holder, elevating bracket is provided with two downward adjutages, the lower end of each adjutage all is equipped with a latch cylinder, and the piston rod of two latch cylinders is oppositely arranged, and all fixes a latch that is complementary with the pin-and-hole that is located on the water drill jig on the piston rod of two latch cylinders.Simple in structure like this, use reliably, is conveniently made and adjustment.
As preferably, described docking station is provided with docking mechanism, docking mechanism comprises the same structure that is arranged on the frame, the left and right sides two parts that are oppositely arranged, left and right sides two parts respectively comprise a slip base that is connected with the frame horizontal slip, slip base moves by the air cylinder driven that is located on the frame, rotating turret is provided with clamp fixing plate on the slip base, clamp fixing plate is by being located at the air cylinder driven swing on the slip base, clamp fixing plate is provided with the installing mechanism of water drill jig and changes face mechanism, two anchor clamps clamp fixing plate are oppositely arranged, and have set up heating tube by support between two anchor clamps clamp fixing plate on the frame.Simple in structure like this, use reliably, is conveniently made and adjustment.
As preferably, described material loading station is provided with feed mechanism, and feed mechanism comprises material-pulling device, dust feeder and water drill jig movement device; Described material-pulling device comprises blank dish, scraping wings and pusher cylinder, the blank dish is fixed on the frame, scraping wings is arranged on the blank tray bottom and can moves up and down jack-up or fall back, the scraping wings top is provided with the faller gill or the round that can hold location water rough diamond material, and scraping wings and frame vertically are slidingly connected and move up and down by the pusher air cylinder driven; Described dust feeder comprises rubber powder dish and powder feeding cylinder, the rubber powder dish is can the horizontal slip ways of connecting being installed on the rubber powder dish seat, being arranged on powder feeding cylinder on the rubber powder dish seat is connected to drive it with the rubber powder dish and moves horizontally, rubber powder dish seat has set up the levelling cylinder above the rubber powder dish, the levelling cylinder is equipped with on can the piston rod of oscilaltion and scrapes the powder bar; Described water drill jig movement device comprises the clamp fixing plate that is arranged on blank dish top, the clamp fixing plate rotating turret is located on the frame and by the air cylinder driven that is arranged on the frame and swings, described clamp fixing plate is provided with the installing mechanism of water drill jig and changes face mechanism, and heating tube has been set up in described blank dish top.Simple in structure like this, use reliably, is conveniently made and adjustment.
As preferably, described blanking station is provided with cutting agency, cutting agency comprises material-receiving device, dust feeder and water drill jig movement device, described material-receiving device comprises receiver, wire brush and the cylinder that connects material, receiver and frame vertically are slidingly connected, receiver is connected with the mobile terminal of the cylinder that connects material on being located at frame, and rotating turret is provided with wire brush on the receiver, and wire brush is rotated by motor-driven; Described dust feeder comprises rubber powder dish and powder feeding cylinder, the rubber powder dish is can the horizontal slip ways of connecting being installed on the rubber powder dish seat, being arranged on powder feeding cylinder on the rubber powder dish seat is connected to drive it with the rubber powder dish and moves horizontally, rubber powder dish seat has set up the levelling cylinder above the rubber powder dish, the levelling cylinder is equipped with on can the piston rod of oscilaltion and scrapes the powder bar; Described water drill jig movement device comprises the clamp fixing plate that is arranged on the receiver top, the clamp fixing plate rotating turret is located on the frame and by the air cylinder driven that is arranged on the frame and swings, described clamp fixing plate is provided with the installing mechanism of water drill jig and changes face mechanism, and heating tube has been set up in described receiver top.Simple in structure like this, use reliably, is conveniently made and adjustment.
In the technique scheme, described anchor clamps installing mechanism can be the patent documentation of CN101758433A referring to publication number, but the patent documentation before the preferred inventor (domestic applications number be 201020515552.3, name is called " a kind of water drill jig installing mechanism and water-drill grinding and polishing machine "); Described commentaries on classics face mechanism is a prior art, can be referring to the patent documentation before the inventor.
The present invention is owing to adopted above technical scheme, grinding tool is set directly on the frame, do not need to be arranged on one back and forth on the platform of translation and lifting, can greatly reduce manufacture difficulty, manufacturing cost and the use cost of board like this, improved product processing quality.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the A-A cutaway view of Fig. 1;
Fig. 3 is the B-B cutaway view of Fig. 1;
Fig. 4 is the C-C cutaway view of Fig. 1;
Fig. 5 is the structural representation of grinding of the present invention (polishing) station;
Fig. 6 is the structural representation of docking station of the present invention;
Fig. 7 is the structural representation of material loading station of the present invention;
Fig. 8 is the structural representation of blanking station of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is made a detailed explanation.
Embodiment 1:
As Fig. 1, Fig. 2, Fig. 3, a kind of hand type full-automatic water-drill grinding and polishing machine shown in Figure 4, comprise frame 1, described frame 1 is provided with: a material loading station 3, the grinding station 4 of a water rough diamond part the first half, the polishing station 5 of a water rough diamond part the first half, docking station 6, the grinding station 7 of a water rough diamond part the latter half, the polishing station 8 of a water rough diamond part the latter half and a blanking station 9, described grinding station 4,7 and the polishing station 5, all be provided with the installing mechanism that the water drill jig is installed on 8, can change the commentaries on classics face mechanism of the grinding and polishing machined surface of water rough diamond material on the water drill jig, the grinding and polishing sector of grinding and polishing processing can be carried out to the water rough diamond material on the water drill jig and the feed mechanism that the water drill jig carries out the feeding grinding and polishing and returns can be driven; And, four can be picked up and put down the water drill jig and its 2, four on manipulator that shifts between at material loading station 3, to a plurality of stations 4,5 of water rough diamond part the first half processing and docking station 6 can be picked up and put down the water drill jig and can be with its manipulator that shifts between at docking station 6, to a plurality of stations 7,8 of water rough diamond part the latter half processing and blanking station 9; Wherein, described grinding and polishing sector comprises that rotation is arranged on the grinding tool 405 on the frame 1 and drives the drive motors 401 that grinding tool 405 rotates; Described feed mechanism comprise the sliding seat that is connected with frame 1 linear slide 412 and drive sliding seat 412 move forward into to or the driving cylinder 413 return, sliding seat 412 is provided with the clamping fixture seat 411 that is slidingly connected with its horizontal linear and drives the driving cylinder that clamping fixture seat 411 is done linear reciprocating motion, the installing mechanism of described water drill jig is set on the described clamping fixture seat 411 and changes face mechanism.
In the present embodiment, as shown in Figure 5, described sliding seat 412 is connected with frame 1 horizontal slip and realizes feeding by driving cylinder 413; Described grinding tool 405 is arranged on the frame 1 by mount pad 403, mount pad 403 is connected with frame 1 horizontal slip and drive moves by drive unit along water drill jig direction of feed, this drive unit is can be by the screw rod 402 of handwheel rotation, screw rod 402 rotates to be arranged on the frame 1 and with mount pad 403 and is threaded, and so just can come mobile grinding tool 405 by rotation hand wheel.Rotate on the described clamping fixture seat 411 and be provided with clamp fixing plate 409, clamp fixing plate 409 is locked with clamping fixture seat 411 in the mode of adjustable tilt angle by securing member and is connected that (rear and front end of clamp fixing plate rotating cylinder is provided with lug 410, the bolt that is threaded on the lug 410 and offsets with clamping fixture seat 411, just can adjust the inclination angle of clamp fixing plate by adjusting bolt), the installing mechanism of described water drill jig is set on the described clamp fixing plate 409 and changes face mechanism.Described grinding tool 404 outer periphery are equipped with protective cover 404 sewage when preventing grinding and polishing and spatter outward.Installing mechanism comprises locking cylinder 407 and the latch segment 408 that is installed on the cylinder piston rod, changes face mechanism and comprises commentaries on classics surface motor 406.
As shown in Figure 2, rotate on the described frame 1 and be provided with two swivel mounts 2, four stations on the frame are provided with around swivel mount 2, are provided with and four a plurality of one to one manipulators of station on the swivel mount 2, and described swivel mount 4 is rotated the location by detent mechanism.Two rack sections that have a swivel mount are respectively formed a complete part board by the connecting plate on the docking station.As shown in Figure 3, Figure 4, described manipulator comprises the holder 102 that is fixed on the swivel mount 2, vertically be slidingly connected on the holder 102 and be provided with elevating bracket 103, elevating bracket 103 drives lifting by the driving cylinder 101 that is located on the holder 102, elevating bracket 103 is provided with two downward adjutages, the lower end of each adjutage all is equipped with a latch cylinder 104, the piston rod of two latch cylinders 104 is oppositely arranged, and all fixes a latch 105 that is complementary with the pin-and-hole 111 that is located on the water drill jig 11 on the piston rod of two latch cylinders 104.As shown in Figure 5, described water drill jig 11 back fixation have L shaped hanging platform 112, and hanging platform 112 both sides are provided with pin-and-hole 111.
As shown in Figure 6, described docking station is provided with docking mechanism, docking mechanism comprises the same structure that is arranged on the frame 1, the left and right sides two parts that are oppositely arranged, left and right sides two parts respectively comprise a slip base 601 that is connected with frame 1 horizontal slip, slip base 601 drives mobile by the cylinder 609 that is located on the frame 1, rotating turret is provided with clamp fixing plate 605 on the slip base 601, clamp fixing plate 605 drives swing by the cylinder 602 that is located on the slip base 601, the installing mechanism that clamp fixing plate 605 is provided with the water drill jig (comprises locking cylinder 603, latch segment 604) and change face mechanism, two anchor clamps clamp fixing plate 605 are oppositely arranged, and have set up heating tube 608 by support 607 between two anchor clamps clamp fixing plate 605 on the frame 1.Heating tube 608 can be high-frequency heating pipe or spit tube, thereby can mobile heating tube or rotate heating tube and reach the purpose that changes heating location by cylinder 606.
As shown in Figure 7, described material loading station is provided with feed mechanism, and feed mechanism comprises material-pulling device, dust feeder and water drill jig movement device; Described material-pulling device comprises blank dish 311, scraping wings 312 and pusher cylinder 314, blank dish 311 is fixed on the frame 1, scraping wings 312 is arranged on blank dish 311 bottoms and can moves up and down jack-up or fall back, scraping wings 312 tops are provided with the faller gill or the round that can hold location water rough diamond material, and scraping wings 3 12 vertically is slidingly connected with frame 1 and moves up and down by 3 14 drivings of pusher cylinder; Scraping wings 312 lower ends are fixed on the pusher panel seat 315, pusher panel seat 315 vertically is slidingly connected by guide pillar, guide pin bushing and frame 1, by four guide pillars fixedly connected pushing cylinder block 313 that is provided with below pusher panel seat 315, fixing pusher cylinder 314 on the pushing cylinder block 313, the piston rod of pusher cylinder 314 is fixedlyed connected with pusher panel seat 315; Described dust feeder comprises rubber powder dish 305 and powder feeding cylinder 302, rubber powder dish 305 is can the horizontal slip ways of connecting being installed on the rubber powder dish seat 301, being arranged on powder feeding cylinder 302 on the rubber powder dish seat 301 is connected to drive it with rubber powder dish 305 and moves horizontally, rubber powder dish seat 301 has set up levelling cylinder 304 above rubber powder dish 305, levelling cylinder 304 is equipped with on can the piston rod of oscilaltion and scrapes powder bar 303; Described water drill jig movement device comprises the clamp fixing plate 309 that is arranged on blank dish 311 tops, clamp fixing plate 309 rotating turrets are located on the frame 1 and by the cylinder 310 that is arranged on the frame 1 and drive swing, described clamp fixing plate 309 is provided with the installing mechanism (comprising locking cylinder 307, latch segment 308) of water drill jig and changes face mechanism, and heating tube 306 has been set up in described blank dish 311 tops.Heat pipe 306 can be high-frequency heating pipe or spit tube.For the ease of adjusting, rubber powder dish 302 and scraping wings 312 need be adjusted height, to guarantee the bread and the adhesive effect of water drill jig.Therefore, rubber powder dish seat 301 vertically is slidingly connected by guide pillar, guide pin bushing and frame 1, and a vertical screw rod 316 is threaded on frame 1, screw rod 316 tops are connected in the circumferential rotary mode of axial restraint with rubber powder dish seat 301 by bearing, by rotary screw 316, reach the purpose of adjusting rubber powder dish height like this thereby just can drive 301 liftings of rubber powder dish seat; Described pusher panel seat 315 lower ends are fixed with limit pull rod, limit pull rod is passed down through pushing cylinder block 313 and the stop nut that has been threaded on traversing through end, just can adjust the jack-up height of scraping wings 312 by adjusting the position of stop nut on limit pull rod like this, promptly when pusher cylinder 314 jack-up scraping wings 312, the jack-up of spacing restriction scraping wings 312 highly thereby stop nut on the limit pull rod and pushing cylinder block 313 offset.
As shown in Figure 8, described blanking station is provided with cutting agency, cutting agency comprises material-receiving device, dust feeder and water drill jig movement device, described material-receiving device comprises receiver 911, wire brush 906 and the cylinder 912 that connects material, receiver 911 vertically is slidingly connected with frame 1, receiver 911 is connected with the mobile terminal of the cylinder 912 that connects material on being located at frame 1, and rotating turret is provided with wire brush 906 on the receiver 911, and wire brush 906 is rotated by motor-driven; Described dust feeder comprises rubber powder dish 903 and powder feeding cylinder 902, rubber powder dish 903 is can the horizontal slip ways of connecting being installed on the rubber powder dish seat 901, being arranged on powder feeding cylinder 902 on the rubber powder dish seat 901 is connected to drive it with rubber powder dish 903 and moves horizontally, rubber powder dish seat 901 has set up levelling cylinder 905 above rubber powder dish 903, levelling cylinder 905 is equipped with on can the piston rod of oscilaltion and scrapes powder bar 904; Described water drill jig movement device comprises the clamp fixing plate 909 that is arranged on receiver 911 tops, clamp fixing plate 909 rotating turrets are located on the frame 1 and by the cylinder 910 that is arranged on the frame 1 and drive swing, described clamp fixing plate 909 is provided with the installing mechanism (comprising locking cylinder 907, latch segment 908) of water drill jig and changes face mechanism, and heating tube (not drawing on the figure) has been set up in described receiver 911 tops.For the ease of adjusting, rubber powder dish 903 need be adjusted height, to guarantee the bread effect of water drill jig.Therefore, rubber powder dish seat 903 vertically is slidingly connected by guide pillar, guide pin bushing and frame 1, and a vertical screw rod is threaded on frame 1, screw tip is connected in the circumferential rotary mode of axial restraint with rubber powder dish seat 903 by bearing, by rotary screw, reach the purpose of adjusting rubber powder dish height like this thereby just can drive 903 liftings of rubber powder dish seat.
During present embodiment work, manipulator moves to the material loading station with the water drill jig, finish bread and bonding material loading at material loading station 3, by manipulator grinding station 4 and the polishing station 5 that the water drill jig moves to water rough diamond part episphere successively carried out grinding and polishing then, dock in docking station employing level again, two-part slip base is close mutually about during butt joint, be positioned at two water drill jigs on the clamp fixing plate and prop up water rough diamond part is realized water rough diamond part by the heating respectively of heater switching relatively with the anchor clamps pin, the water drill jig of laying down water rough diamond part is transferred to the material loading processing that material loading station 3 enters next batch water rough diamond part, grinding station 7 and polishing station 8 that the water drill jig that is bonded with water rough diamond part is transferred to water rough diamond part lower semisphere successively carry out grinding and polishing, at 9 blankings of blanking station and bread, the water drill jig behind the bread enters the water rough diamond part of docking station switching next batch and processes then.