CN102225794A - A combined food waste wastewater oil-water separation device and method - Google Patents

A combined food waste wastewater oil-water separation device and method Download PDF

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CN102225794A
CN102225794A CN 201110121466 CN201110121466A CN102225794A CN 102225794 A CN102225794 A CN 102225794A CN 201110121466 CN201110121466 CN 201110121466 CN 201110121466 A CN201110121466 A CN 201110121466A CN 102225794 A CN102225794 A CN 102225794A
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李海军
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Zhongshan Taidea Technology Co ltd
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Abstract

The invention discloses a combined oil-water separation device and method for kitchen waste wastewater, belonging to the field of oil-water separation.

Description

一种组合式餐厨垃圾废水油水分离装置及方法A combined food waste wastewater oil-water separation device and method

[技术领域][technical field]

本发明属于餐厨废水处理技术领域,特别涉及一种餐厨垃圾废水油水分离的装置和方法。The invention belongs to the technical field of kitchen waste water treatment, and in particular relates to a device and method for oil-water separation of kitchen waste waste water.

[技术背景][technical background]

近年来伴随着国民经济的持续快速发展和餐饮行业的迅速发展,我国餐厨垃圾的产量越来越大,据国家环境公报显示,2001年餐厨垃圾清运量为4041万~5388万吨,占城市生活垃圾的4成以上,近年来随着餐饮行业的迅速发展,餐厨垃圾的产量将越来越大,2010年餐厨垃圾清运量估计在6000万~7000万吨。如何解决餐厨垃圾所带来的种种问题是当前社会发展急需解决的问题,餐厨垃圾中含有大量的动植物油脂,可以回收利用为生物柴油、硬脂酸和油酸等产品的原材料,因此餐厨垃圾是一种具有很高利用价值的“可再生资源”,但是另一方面,这些废油脂的存在,对餐厨垃圾的处理却带来了不利的影响,油脂的易粘附特性容易造成管路堵塞、包裹支撑介质、干扰生命活动,在适宜的条件下容易被微生物分解利用,生成的黄曲霉毒素具有非常强的致癌作用,对资源化利用所生成的产品品质造成不利的影响,因此有必要对餐厨垃圾中的油脂进行分离回收处理,以减轻餐厨垃圾资源化利用的麻烦和提高资源化处理的效率。目前油水分离技术应用和研究的范围主要集中在炼油和化工行业,对于像餐饮行业这种废油脂的处理报道国内非常少见,因此研究开发新的高效的餐厨垃圾油水分离技术,为我国的餐厨垃圾资源化利用提供可靠地技术支持,使其变废为宝,具有非常重要的现实意义。In recent years, with the continuous and rapid development of the national economy and the rapid development of the catering industry, the output of kitchen waste in my country is increasing. According to the National Environmental Bulletin, the volume of kitchen waste removal in 2001 was 40.41 million to 53.88 million tons. It accounts for more than 40% of urban domestic waste. With the rapid development of the catering industry in recent years, the output of kitchen waste will increase. In 2010, the volume of kitchen waste removal is estimated to be 60 million to 70 million tons. How to solve various problems caused by food waste is an urgent problem in the current social development. Food waste contains a large amount of animal and vegetable oils, which can be recycled as raw materials for biodiesel, stearic acid and oleic acid. Therefore, Kitchen waste is a kind of "renewable resource" with high utilization value, but on the other hand, the existence of these waste oils has brought adverse effects on the treatment of food waste. The easy adhesion of oil is easy to Cause pipeline blockage, wrap supporting medium, interfere with life activities, and be easily decomposed and utilized by microorganisms under suitable conditions. The generated aflatoxin has a very strong carcinogenic effect, which will adversely affect the quality of products generated by resource utilization. Therefore, it is necessary to separate and recycle the grease in the food waste, so as to reduce the trouble of resource utilization of food waste and improve the efficiency of resource treatment. At present, the scope of application and research of oil-water separation technology is mainly concentrated in oil refining and chemical industries. There are very few reports on the treatment of waste oil in the catering industry in my country. It is of great practical significance to provide reliable technical support for the resource utilization of kitchen waste to turn waste into treasure.

对于餐厨垃圾的油脂回收而言,餐厨垃圾经过固液分离后,主要的油脂存在于废水中,因此对餐厨垃圾残余废油脂的回收转移为对餐饮废水的油水分离,而餐饮废水处理最大的问题莫过于提高油脂的回收效率,常用的方法就是利用旋流技术或在油水分离装置中增加破乳和油滴聚结组件以达到将较小的油滴聚集成为较大油滴的效果。较大的油滴最后上浮至油水界面而与水分离。For the oil recovery of kitchen waste, after the kitchen waste undergoes solid-liquid separation, the main oil exists in the wastewater. Therefore, the recovery of the residual waste oil from the kitchen waste is transferred to the oil-water separation of the restaurant wastewater, and the restaurant wastewater treatment The biggest problem is to improve the recovery efficiency of oil. The common method is to use cyclone technology or add demulsification and oil drop coalescing components in the oil-water separation device to achieve the effect of aggregating smaller oil droplets into larger oil droplets. . Larger oil droplets finally float up to the oil-water interface and separate from the water.

[发明内容][Content of the invention]

本发明的目的在于:针对上述现有的技术上的不足,提供一种结构简单,油水分离效果好的餐厨垃圾废水油水分离的装置及方法。The object of the present invention is to provide a device and method for separating oil and water from kitchen waste and wastewater with simple structure and good oil-water separation effect.

本发明的目的是这样实现的:The purpose of the present invention is achieved like this:

一种组合式餐厨垃圾废水油水分离装置,包括一顶端开口的容器,进水管,出水管,滤网,油脂聚结层,纺锤体聚结传输层,油水分离薄膜层,带轮传输组件,溢流管,储油罐和废水罐;所述的进水管和出水管连通于该容器,所述的滤网,油脂聚结层,纺锤体聚结传输层和油水分离薄膜层均设于该容器中,所述的进水管通过一漏斗状入口接入油脂聚结层下方;所述的纺锤体聚结传输层与油脂聚结层通过该油脂聚结层的致密网孔相连接;所述的纺锤体聚结传输层呈圆锥状分布,且收拢并固定于所述油水分离薄膜层的环形边缘上;所述的带轮传输组件设于所述容器的开口处,且该带轮传输组件和溢流管与储油罐连通;所述的出水管连通于废水罐。A combined food waste wastewater oil-water separation device, including a container with an open top, a water inlet pipe, a water outlet pipe, a filter screen, a grease coalescence layer, a spindle coalescence transmission layer, an oil-water separation film layer, and a pulley transmission assembly, An overflow pipe, an oil storage tank and a waste water tank; the water inlet pipe and the water outlet pipe are connected to the container, and the filter screen, the grease coalescence layer, the spindle coalescence transmission layer and the oil-water separation film layer are all arranged in the In the container, the water inlet pipe is connected to the bottom of the grease coalescing layer through a funnel-shaped inlet; the spindle coalescence transmission layer is connected to the grease coalescing layer through the dense mesh of the grease coalescing layer; the The spindle coalescing transmission layer is distributed in a conical shape, and is gathered and fixed on the annular edge of the oil-water separation film layer; the pulley transmission assembly is arranged at the opening of the container, and the pulley transmission assembly The overflow pipe is connected with the oil storage tank; the outlet pipe is connected with the waste water tank.

作为上述技术方案的改良,本发明的进一步技术方案如下:As the improvement of above-mentioned technical scheme, further technical scheme of the present invention is as follows:

进一步,上述出水管的出口高度低于所述溢流管的高度。Further, the height of the outlet of the water outlet pipe is lower than the height of the overflow pipe.

该设计的作用在于废水在流动的过程中,将油脂收集的同时,可除去不含油脂的废水,使油水分离过程连续自动进行。The function of this design is that in the process of wastewater flowing, while collecting grease, it can remove the wastewater without grease, so that the oil-water separation process can be carried out continuously and automatically.

进一步,上述的油脂聚结层填充有疏水亲油不沾油的片材,且呈锯齿带状平行于地面分布于油脂聚结层内部,其中锯齿的上部尖端开孔,锯齿的下部尖端开孔,下部尖端开孔的孔径略大于上部尖端开孔的孔径。Further, the above-mentioned grease coalescing layer is filled with a hydrophobic, lipophilic and non-oil-sticking sheet, and is distributed inside the grease coalescing layer in the shape of a sawtooth strip parallel to the ground, wherein the upper tip of the sawtooth has holes, and the lower tip of the sawtooth has holes. , the aperture of the lower tip opening is slightly larger than the aperture of the upper tip opening.

其中锯齿的上部尖端开孔,方便油滴进入纺锤体聚结传输层,锯齿的下部尖端开口,方便细微固形物沉降。Among them, the upper tip of the sawtooth is open to facilitate oil droplets to enter the coalescing transmission layer of the spindle body, and the lower tip of the sawtooth is open to facilitate the settlement of fine solids.

进一步,上述的油脂聚结层所使用的聚结机构为聚四氟乙烯材料构成的锯齿状薄板。Further, the above-mentioned coalescing mechanism used in the grease coalescing layer is a serrated thin plate made of polytetrafluoroethylene.

进一步,上述的滤网紧贴所述的油脂聚结层的底面设置。Further, the above-mentioned filter screen is arranged close to the bottom surface of the grease accumulation layer.

进一步,上述的纺锤体聚结传输层由细微的高强度纤丝拉伸而成,在油水分离装置中以纺锤体形式呈现,构成致密的丝网。Further, the above-mentioned spindle coalescing transmission layer is formed by stretching fine high-strength filaments and presents in the form of spindles in the oil-water separation device to form a dense wire mesh.

进一步,上述的容器底部通过一残渣排除管连通于所述的废水罐底部。Further, the bottom of the container is connected to the bottom of the waste water tank through a residue removal pipe.

一种组合式餐厨垃圾废水油水分离方法,所述的方法使用了上述的一种组合式餐厨垃圾废水油水分离装置,该方法包括如下步骤:A combined food waste wastewater oil-water separation method, the method uses the above-mentioned combined food waste wastewater oil-water separation device, the method includes the following steps:

(1)含油餐饮废水通过漏斗状的入口进入油水分离装置,经过位于油脂聚结层底面的滤网过滤后进入油脂聚结层,油脂聚结层中的锯齿状薄板向上的尖端密集开孔以使油滴可顺利通过,锯齿状薄板向下的尖端密集开孔以使微小的固体颗粒物能够顺利沉降;(1) Oily catering wastewater enters the oil-water separation device through a funnel-shaped inlet, and enters the grease coalescing layer after being filtered by a filter located at the bottom of the grease coalescing layer. Oil droplets can pass through smoothly, and the downward tip of the serrated thin plate is densely opened to allow tiny solid particles to settle smoothly;

(2)分离后的废水再进入纺锤体聚结传输层,废水中的油滴迅速聚集于纤丝上,并沿着纤丝上行至油水分离薄膜处聚结,然后透过油水分离薄膜层除去多余的水分,油水分离薄膜层所使用的材料为纳米材料,具有亲油疏水的特性,同时超细微表面的纳米微孔结构,对水和油滴具有不同的粘附特性,使油滴可以顺利通过而水则难以通过,从而达到油水分离的目的;(2) The separated wastewater enters the spindle coalescing transport layer again, and the oil droplets in the wastewater quickly gather on the fibrils, and go up along the fibrils to coalesce at the oil-water separation membrane, and then pass through the oil-water separation membrane layer to remove Excess water, the materials used in the oil-water separation film layer are nano-materials, which have the characteristics of lipophilicity and hydrophobicity. At the same time, the nano-microporous structure of the ultra-fine surface has different adhesion characteristics to water and oil droplets, so that the oil droplets can flow smoothly. It is difficult for water to pass through, so as to achieve the purpose of oil-water separation;

(3)通过油水分离薄膜层的油脂则到达油水分离装置顶端,除去大部分水分的油脂在油水分离装置顶部由溢流管流入储油罐,多余的油脂通过带轮输油装置输送到储油罐中进行后续的处理,其中废水中的大粒径固体颗粒物无法通过滤网而在油水分离装置的底部沉积,通过残渣排除管排入废水罐中。(3) The grease that passes through the oil-water separation film layer reaches the top of the oil-water separation device, and the grease that removes most of the water flows into the oil storage tank from the overflow pipe at the top of the oil-water separation device, and the excess grease is transported to the oil storage tank through the pulley oil delivery device Subsequent treatment is carried out in the tank, in which the large-size solid particles in the wastewater cannot pass through the filter screen and deposit at the bottom of the oil-water separation device, and are discharged into the wastewater tank through the residue removal pipe.

本发明耦合了过滤、油脂聚结、纺锤体纤丝油脂聚结、油水分离薄膜、带轮传输等技术,形成了一种高效的油水分离新技术。The invention couples technologies such as filtration, oil coalescence, spindle fibril oil coalescence, oil-water separation membrane, belt wheel transmission, etc., and forms a new high-efficiency oil-water separation technology.

油脂聚结技术主要依靠特殊的聚结填料来完成油脂聚集的过程,利用多孔的曲折流道增加油滴的聚结机会,有效提高分离效率。当流体经过聚结区域时,其中的小液滴因为没有与聚结材料发生碰撞而逃逸出聚结机构,而大一点的液滴则可被聚结材料捕获,与其它的大液滴继续碰撞生成更大的液滴,最后液滴聚结到足够大而升浮至水面与水分离。油脂液滴的捕获与聚结是一个连续的过程,在油水分离装置构造一定的情况下,采用合适的聚结机构能充分利用流道的特点和流速,能够最大化地提高油水分离的效果。本发明所使用的聚结机构为聚四氟乙烯材料构成的锯齿状薄板,锯齿状薄板层叠堆积在倒V字形的油脂聚结层的内部,排列方式非倒V字形而与地面平行,此种设计可协同锯齿状薄板向上的尖端密集开孔以使油滴可顺利通过,锯齿状薄板向下的尖端密集开孔以使微小的固体颗粒物能够顺利沉降,同时下端开孔孔径略大于上端开孔孔径,目的为便于油滴的聚结上浮和固体颗粒物的聚集沉降。Oil coalescence technology mainly relies on special coalescing fillers to complete the process of oil aggregation, and uses porous tortuous flow channels to increase the chance of coalescence of oil droplets and effectively improve separation efficiency. When the fluid passes through the coalescing area, the small droplets in it escape the coalescing mechanism because they do not collide with the coalescing material, while the larger droplets can be captured by the coalescing material and continue to collide with other large droplets Larger droplets are formed, and eventually the droplets coalesce to become large enough to rise to the surface and separate from the water. The capture and coalescence of grease droplets is a continuous process. Under the condition of a certain structure of the oil-water separation device, the use of a suitable coalescence mechanism can make full use of the characteristics of the flow channel and the flow rate, and can maximize the effect of oil-water separation. The coalescing mechanism used in the present invention is a sawtooth thin plate made of polytetrafluoroethylene material. The sawtooth thin plates are stacked inside the inverted V-shaped oil coalescing layer, and the arrangement is not inverted V but parallel to the ground. The design can cooperate with the dense opening of the upward tip of the serrated thin plate to allow oil droplets to pass smoothly, and the dense opening of the downward tip of the serrated thin plate to allow the fine solid particles to settle smoothly, while the aperture of the lower end is slightly larger than the upper end. The purpose of the pore size is to facilitate the coalescence and floating of oil droplets and the aggregation and settlement of solid particles.

本发明的纺锤体纤丝油脂聚结方法的灵感来源于人体遗传物质的载体形式纺锤体,原理为:高强度的疏水亲油不沾油的细微纤丝聚集在一起构成纺锤体的基本构架,两端被束缚在不同孔径的网状基底上,总体构成圆锥形的辐射状,上端出口面积小而下端入口面积大,为了保证下端聚结纤丝的密集性,在主体纺锤体的基本构架上不断延伸细微纤丝,构成密集的斜形纤丝网,使油滴在此网络中能产生最大程度的碰撞,从而大大提高油水分离的效率。The spindle fibril oil coalescing method of the present invention is inspired by the spindle body, which is the carrier form of human genetic material. The principle is: high-strength hydrophobic, lipophilic and oil-free fine filaments gather together to form the basic framework of the spindle body. The two ends are bound on the mesh base of different apertures, forming a conical radial shape overall, with a small exit area at the upper end and a large entrance area at the lower end. Continuously extend the fine fibrils to form a dense oblique fibril network, so that oil droplets can collide to the greatest extent in this network, thereby greatly improving the efficiency of oil-water separation.

油水分离薄膜层技术采用了新型的纳米技术原理,纳米技术是当今世界高新技术的主流,已经应用到生活的方方面面,具有广阔的应用前景,本发明利用纳米技术的原理并首次将其应用于餐饮废水的油水分离领域以求达到油水分离的效果。通过喷涂技术将具有极低表面能的疏水亲油不沾油材料喷涂于微孔网膜上构成具有微米及纳米尺寸相结合的的纳米结构网孔,对水具有非常大的接触角使其具有极强的疏水性和较强的亲油性,油滴可快速渗透薄膜膜孔,而水滴则不容易透过,油水分离因此而实现。The oil-water separation film layer technology adopts the new principle of nanotechnology. Nanotechnology is the mainstream of high-tech in the world today. It has been applied to all aspects of life and has broad application prospects. This invention uses the principle of nanotechnology and applies it to catering for the first time. The field of oil-water separation of wastewater in order to achieve the effect of oil-water separation. The hydrophobic, lipophilic and oil-free material with extremely low surface energy is sprayed on the microporous mesh by spraying technology to form a nanostructured mesh with a combination of micron and nanometer sizes, which has a very large contact angle for water. Extremely hydrophobic and highly lipophilic, oil droplets can quickly penetrate the membrane pores, while water droplets are not easy to penetrate, so oil-water separation is realized.

带轮传输组件利用了带轮输送的原理,而将它应用于油水分离领域则需要选择良好的传送带,要求传送带具有疏水亲油粘油的特性。与前面的疏水亲油不沾油材料完全不同,同时传送带在工作的时候要求能够有效地将水滴沥除,这就需要带轮传输装置需要合理的设计用以解决这些问题。本发明采用了一种具有斜条纹的传送带,其材质为疏水亲油粘油材料。这种传送带在传送的过程中,水分会沿着斜形条纹迅速下行流出传送带,而油脂则会牢牢粘附于传送带上,最后通过一个特制的刮油器件将油脂收集到储油罐中。The pulley transmission component utilizes the principle of pulley conveying, but applying it to the field of oil-water separation requires the selection of a good conveyor belt, which is required to have the characteristics of hydrophobic, oleophilic and sticky oil. It is completely different from the previous hydrophobic, oleophilic and oil-free materials. At the same time, the conveyor belt is required to be able to effectively drain water droplets when it is working, which requires a reasonable design of the pulley transmission device to solve these problems. The invention adopts a conveyor belt with oblique stripes, and its material is hydrophobic, lipophilic and sticky oil material. During the transmission of this kind of conveyor belt, the moisture will quickly flow down the conveyor belt along the oblique stripes, while the grease will firmly adhere to the conveyor belt, and finally the grease will be collected into the oil storage tank through a special oil scraping device.

本发明的有益效果是:相对于现有技术,本发明的油水分离技术耦合了油脂聚结、纺锤体纤丝油脂聚结、油水分离薄膜、带轮传输等技术,形成了一种高效的油水分离新技术,具有原创性,在餐饮废水的处理领域具有广阔的应用前景,同时也为其他行业的油水分离提供了一种非常重要的技术参考。The beneficial effects of the present invention are: compared with the prior art, the oil-water separation technology of the present invention is coupled with technologies such as oil coalescence, spindle filament oil coalescence, oil-water separation film, and pulley transmission, forming an efficient oil-water separation technology. The new separation technology is original and has broad application prospects in the field of catering wastewater treatment. It also provides a very important technical reference for oil-water separation in other industries.

[附图说明][Description of drawings]

附图为本发明的结构示意图。Accompanying drawing is the structural representation of the present invention.

[具体实施方式][Detailed ways]

以下结合附图及具体实施例,对本发明进一步详细说明,应当理解,此处所描述的实施例仅仅用于解释本发明,并不用于限定本发明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the embodiments described here are only used to explain the present invention and are not intended to limit the present invention.

如附图所示,本实施例包括一顶端开口的容器12,进水管1,出水管2,滤网3,油脂聚结层4,纺锤体聚结传输层5,油水分离薄膜层6,带轮传输组件7,溢流管8,储油罐9和废水罐11;进水管1和出水管2连通于该容器12,滤网3,油脂聚结层4,纺锤体聚结传输层5和油水分离薄膜层6均设于该容器12中,进水管1通过一漏斗状入口接入油脂聚结层4下方;纺锤体聚结传输层5与油脂聚结层4通过该油脂聚结层4的致密网孔相连接;纺锤体聚结传输层5呈圆锥状分布,且收拢并固定于油水分离薄膜层6的环形边缘上;带轮传输组件7设于容器12的开口处,且该带轮传输组件7和溢流管8与储油罐9连通;出水管2连通于废水罐11。As shown in the drawings, the present embodiment includes a container 12 with an open top, a water inlet pipe 1, an outlet pipe 2, a filter screen 3, a grease coalescing layer 4, a spindle coalescence transmission layer 5, an oil-water separation film layer 6, a belt Wheel transmission assembly 7, overflow pipe 8, oil storage tank 9 and waste water tank 11; water inlet pipe 1 and water outlet pipe 2 communicate with the container 12, filter screen 3, grease coalescing layer 4, spindle body coalescing transmission layer 5 and The oil-water separation film layers 6 are all arranged in the container 12, and the water inlet pipe 1 is connected to the bottom of the grease coalescence layer 4 through a funnel-shaped inlet; the spindle coalescence transmission layer 5 and the grease coalescence layer 4 pass through the grease coalescence layer 4 The dense mesh of the spindle is connected; the spindle coalescing transmission layer 5 is conically distributed, and is gathered and fixed on the annular edge of the oil-water separation film layer 6; the pulley transmission assembly 7 is arranged at the opening of the container 12, and the belt The wheel transmission assembly 7 and the overflow pipe 8 communicate with the oil storage tank 9 ; the outlet pipe 2 communicates with the waste water tank 11 .

出水管2的出口高度低于溢流管8的高度。该设计的作用在于废水在流动的过程中,将油脂收集的同时,可除去不含油脂的废水,使油水分离过程连续自动进行。The outlet height of the water outlet pipe 2 is lower than the height of the overflow pipe 8 . The function of this design is that in the process of wastewater flowing, while collecting grease, it can remove the wastewater without grease, so that the oil-water separation process can be carried out continuously and automatically.

本实施例的油脂聚结层4填充有疏水亲油不沾油的片材,且呈锯齿带状平行于地面分布于油脂聚结层4内部,其中锯齿的上部尖端开孔,锯齿的下部尖端开孔,下部尖端开孔的孔径略大于上部尖端开孔的孔径。The grease coalescing layer 4 of the present embodiment is filled with hydrophobic, lipophilic and oil-free sheets, and is distributed in the inside of the grease coalescing layer 4 in the shape of a zigzag band parallel to the ground, wherein the upper tip of the sawtooth has holes, and the lower tip of the sawtooth Opening, the aperture of the lower tip opening is slightly larger than the aperture of the upper tip opening.

其中锯齿的上部尖端开孔,方便油滴进入纺锤体聚结传输层5,锯齿的下部尖端开口,方便细微固形物沉降。The upper tip of the sawtooth is open to facilitate oil droplets entering the spindle coalescing transmission layer 5, and the lower tip of the sawtooth is open to facilitate fine solids to settle.

本实施例的油脂聚结层4所使用的聚结机构为聚四氟乙烯材料构成的锯齿状薄板。The coalescing mechanism used in the grease coalescing layer 4 of this embodiment is a serrated thin plate made of polytetrafluoroethylene.

本实施例的滤网3紧贴油脂聚结层4的底面设置。The filter screen 3 of this embodiment is arranged close to the bottom surface of the grease coalescing layer 4 .

本实施例的纺锤体聚结传输层5由细微的高强度纤丝拉伸而成,在油水分离装置中以纺锤体形式呈现,构成致密的丝网。The spindle coalescing transmission layer 5 of this embodiment is formed by stretching fine high-strength filaments, and presents in the form of spindles in the oil-water separation device to form a dense wire mesh.

本实施例的容器12底部通过一残渣排除管10连通于废水罐11底部。The bottom of the container 12 in this embodiment communicates with the bottom of the waste water tank 11 through a residue removal pipe 10 .

本实施例的方法使用了上述的一种组合式餐厨垃圾废水油水分离装置,该方法包括如下步骤:The method of this embodiment uses the above-mentioned combined food waste wastewater oil-water separation device, and the method includes the following steps:

(1)含油餐饮废水通过漏斗状的入口进入油水分离装置,经过位于油脂聚结层底面的滤网过滤后进入油脂聚结层,油脂聚结层中的锯齿状薄板向上的尖端密集开孔以使油滴可顺利通过,锯齿状薄板向下的尖端密集开孔以使微小的固体颗粒物能够顺利沉降;(1) Oily catering wastewater enters the oil-water separation device through a funnel-shaped inlet, and enters the grease coalescing layer after being filtered by a filter located at the bottom of the grease coalescing layer. Oil droplets can pass through smoothly, and the downward tip of the serrated thin plate is densely opened to allow tiny solid particles to settle smoothly;

(2)分离后的废水再进入纺锤体聚结传输层,废水中的油滴迅速聚集于纤丝上,并沿着纤丝上行至油水分离薄膜处聚结,然后透过油水分离薄膜层除去多余的水分,油水分离薄膜层所使用的材料为纳米材料,具有亲油疏水的特性,同时超细微表面的纳米微孔结构,对水和油滴具有不同的粘附特性,使油滴可以顺利通过而水则难以通过,从而达到油水分离的目的;(2) The separated wastewater enters the spindle coalescing transport layer again, and the oil droplets in the wastewater quickly gather on the fibrils, and go up along the fibrils to coalesce at the oil-water separation membrane, and then pass through the oil-water separation membrane layer to remove Excess water, the materials used in the oil-water separation film layer are nano-materials, which have the characteristics of lipophilicity and hydrophobicity. At the same time, the nano-microporous structure of the ultra-fine surface has different adhesion characteristics to water and oil droplets, so that the oil droplets can flow smoothly. It is difficult for water to pass through, so as to achieve the purpose of oil-water separation;

(3)通过油水分离薄膜层的油脂则到达油水分离装置顶端,除去大部分水分的油脂在油水分离装置顶部由溢流管流入储油罐,多余的油脂通过带轮输油装置输送到储油罐中进行后续的处理,其中废水中的大粒径固体颗粒物无法通过滤网而在油水分离装置的底部沉积,通过残渣排除管排入废水罐中。(3) The grease that passes through the oil-water separation film layer reaches the top of the oil-water separation device, and the grease that removes most of the water flows into the oil storage tank from the overflow pipe at the top of the oil-water separation device, and the excess grease is transported to the oil storage tank through the pulley oil delivery device Subsequent treatment is carried out in the tank, in which the large-size solid particles in the wastewater cannot pass through the filter screen and deposit at the bottom of the oil-water separation device, and are discharged into the wastewater tank through the residue removal pipe.

本实施例耦合了过滤、油脂聚结、纺锤体纤丝油脂聚结、油水分离薄膜、带轮传输等技术,形成了一种高效的油水分离新技术。In this embodiment, technologies such as filtration, oil coalescence, spindle filament oil coalescence, oil-water separation membrane, and pulley transmission are coupled to form an efficient oil-water separation technology.

油脂聚结技术主要依靠特殊的聚结填料来完成油脂聚集的过程,利用多孔的曲折流道增加油滴的聚结机会,有效提高分离效率。当流体经过聚结区域时,其中的小液滴因为没有与聚结材料发生碰撞而逃逸出聚结机构,而大一点的液滴则可被聚结材料捕获,与其它的大液滴继续碰撞生成更大的液滴,最后液滴聚结到足够大而升浮至水面与水分离。油脂液滴的捕获与聚结是一个连续的过程,在油水分离装置构造一定的情况下,采用合适的聚结机构能充分利用流道的特点和流速,能够最大化地提高油水分离的效果。本发明所使用的聚结机构为聚四氟乙烯材料构成的锯齿状薄板,锯齿状薄板层叠堆积在倒V字形的油脂聚结层的内部,排列方式非倒V字形而与地面平行,此种设计可协同锯齿状薄板向上的尖端密集开孔以使油滴可顺利通过,锯齿状薄板向下的尖端密集开孔以使微小的固体颗粒物能够顺利沉降,同时下端开孔孔径略大于上端开孔孔径,目的为便于油滴的聚结上浮和固体颗粒物的聚集沉降。Oil coalescence technology mainly relies on special coalescing fillers to complete the process of oil aggregation, and uses porous tortuous flow channels to increase the chance of coalescence of oil droplets and effectively improve separation efficiency. When the fluid passes through the coalescing area, the small droplets in it escape the coalescing mechanism because they do not collide with the coalescing material, while the larger droplets can be captured by the coalescing material and continue to collide with other large droplets Larger droplets are formed, and eventually the droplets coalesce to become large enough to rise to the surface and separate from the water. The capture and coalescence of grease droplets is a continuous process. Under the condition of a certain structure of the oil-water separation device, the use of a suitable coalescence mechanism can make full use of the characteristics of the flow channel and the flow rate, and can maximize the effect of oil-water separation. The coalescing mechanism used in the present invention is a sawtooth thin plate made of polytetrafluoroethylene material. The sawtooth thin plates are stacked inside the inverted V-shaped oil coalescing layer, and the arrangement is not inverted V but parallel to the ground. The design can cooperate with the dense opening of the upward tip of the serrated thin plate to allow oil droplets to pass smoothly, and the dense opening of the downward tip of the serrated thin plate to allow the fine solid particles to settle smoothly, while the aperture of the lower end is slightly larger than the upper end. The purpose of the pore size is to facilitate the coalescence and floating of oil droplets and the aggregation and settlement of solid particles.

本发明的纺锤体纤丝油脂聚结方法的灵感来源于人体遗传物质的载体形式纺锤体,原理为:高强度的疏水亲油不沾油的细微纤丝聚集在一起构成纺锤体的基本构架,两端被束缚在不同孔径的网状基底上,总体构成圆锥形的辐射状,上端出口面积小而下端入口面积大,为了保证下端聚结纤丝的密集性,在主体纺锤体的基本构架上不断延伸细微纤丝,构成密集的斜形纤丝网,使油滴在此网络中能产生最大程度的碰撞,从而大大提高油水分离的效率。The spindle fibril oil coalescing method of the present invention is inspired by the spindle body, which is the carrier form of human genetic material. The principle is: high-strength hydrophobic, lipophilic and oil-free fine filaments gather together to form the basic framework of the spindle body. The two ends are bound on the mesh base of different apertures, forming a conical radial shape overall, with a small exit area at the upper end and a large entrance area at the lower end. Continuously extend the fine fibrils to form a dense oblique fibril network, so that oil droplets can collide to the greatest extent in this network, thereby greatly improving the efficiency of oil-water separation.

油水分离薄膜层技术采用了新型的纳米技术原理,纳米技术是当今世界高新技术的主流,已经应用到生活的方方面面,具有广阔的应用前景,本发明利用纳米技术的原理并首次将其应用于餐饮废水的油水分离领域以求达到油水分离的效果。通过喷涂技术将具有极低表面能的疏水亲油不沾油材料喷涂于微孔网膜上构成具有微米及纳米尺寸相结合的的纳米结构网孔,对水具有非常大的接触角使其具有极强的疏水性和较强的亲油性,油滴可快速渗透薄膜膜孔,而水滴则不容易透过,油水分离因此而实现。The oil-water separation film layer technology adopts the new principle of nanotechnology. Nanotechnology is the mainstream of high-tech in the world today. It has been applied to all aspects of life and has broad application prospects. This invention uses the principle of nanotechnology and applies it to catering for the first time. The field of oil-water separation of wastewater in order to achieve the effect of oil-water separation. The hydrophobic, lipophilic and oil-free material with extremely low surface energy is sprayed on the microporous mesh by spraying technology to form a nanostructured mesh with a combination of micron and nanometer sizes, which has a very large contact angle for water. Extremely hydrophobic and highly lipophilic, oil droplets can quickly penetrate the membrane pores, while water droplets are not easy to penetrate, so oil-water separation is realized.

带轮传输组件利用了带轮输送的原理,而将它应用于油水分离领域则需要选择良好的传送带,要求传送带具有疏水亲油粘油的特性。与前面的疏水亲油不沾油材料完全不同,同时传送带在工作的时候要求能够有效地将水滴沥除,这就需要带轮传输装置需要合理的设计用以解决这些问题。本发明采用了一种具有斜条纹的传送带,其材质为疏水亲油粘油材料。这种传送带在传送的过程中,水分会沿着斜形条纹迅速下行流出传送带,而油脂则会牢牢粘附于传送带上,最后通过一个特制的刮油器件将油脂收集到储油罐中。The pulley transmission component utilizes the principle of pulley conveying, but applying it to the field of oil-water separation requires the selection of a good conveyor belt, which is required to have the characteristics of hydrophobic, oleophilic and sticky oil. It is completely different from the previous hydrophobic, oleophilic and oil-free materials. At the same time, the conveyor belt is required to be able to effectively drain water droplets when it is working, which requires a reasonable design of the pulley transmission device to solve these problems. The invention adopts a conveyor belt with oblique stripes, and its material is hydrophobic, lipophilic and sticky oil material. During the transmission of this kind of conveyor belt, the moisture will quickly flow down the conveyor belt along the oblique stripes, while the grease will firmly adhere to the conveyor belt, and finally the grease will be collected into the oil storage tank through a special oil scraping device.

以下例举几个实例来说明本实施例的效果,但本发明的权利要求范围并非仅限于此。Several examples are given below to illustrate the effect of this embodiment, but the scope of the claims of the present invention is not limited thereto.

实例1:废水来源为某餐馆餐厨垃圾固液分离后废水,进入油水分离装置前废水中油脂含量为5%(w/v),经油水分离器处理后出水油脂含量为0.3%,油脂去除率为94%。Example 1: The source of waste water is waste water after solid-liquid separation of kitchen waste in a certain restaurant. Before entering the oil-water separation device, the oil content in the waste water is 5% (w/v). After being treated by the oil-water separator, the oil content in the effluent is 0.3%. The rate is 94%.

实例2:废水来源为某饭堂餐厨垃圾固液分离后废水,进入油水分离装置前废水中油脂含量为4.7%(w/v),经油水分离器处理后出水油脂含量为0.4%,油脂去除率为91%。Example 2: The source of waste water is waste water after solid-liquid separation of kitchen waste in a certain canteen. Before entering the oil-water separation device, the oil content in the waste water was 4.7% (w/v), and after being treated by the oil-water separator, the oil content in the effluent was 0.4%. The removal rate was 91%.

实例3:废水来源为某酒店餐饮废水,进入油水分离装置前废水中油脂含量为2.7%(w/v),经油水分离器处理后出水油脂含量为0.19%,油脂去除率为93%。Example 3: The source of wastewater is catering wastewater from a hotel. Before entering the oil-water separator, the oil content in the wastewater was 2.7% (w/v). After being treated by the oil-water separator, the oil content in the effluent was 0.19%, and the oil removal rate was 93%.

实例4:废水来源为某宾馆餐饮废水,进入油水分离装置前废水中油脂含量为3.3%(w/v),经油水分离器处理后出水油脂含量为0.26%,油脂去除率为92%。Example 4: The source of wastewater is catering wastewater from a certain hotel. Before entering the oil-water separator, the oil content in the wastewater was 3.3% (w/v). After being treated by the oil-water separator, the oil content in the effluent was 0.26%, and the oil removal rate was 92%.

上述实施例为本发明较佳的实施例,倘若对本发明的这些修改和变型,属于本发明权利要求及等同技术的范围之内,则本发明也意图包含这些改动和变型在内。The above embodiments are preferred embodiments of the present invention. If the modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies, the present invention also intends to include these modifications and variations.

显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若对本发明的这些修改和变型属于本发明权利要求及等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies, the present invention also intends to include these modifications and variations.

Claims (8)

1. a built-up type kitchen garbage, waste-water oily-water seperating equipment is characterized in that: comprise the container of a top end opening, water inlet pipe, rising pipe, filter screen, the coalescent layer of grease, the coalescent transport layer of spindle body, oily water separation thin film layer, the belt wheel transmission assembly, upflow tube, storage tank and waste water tank; Described water inlet pipe and rising pipe are communicated in this container, described filter screen, and the coalescent layer of grease, coalescent transport layer of spindle body and oily water separation thin film layer all are located in this container, and described water inlet pipe inserts the coalescent layer of grease below by funnel-form inlet; The coalescent transport layer of described spindle body is connected with the fine and close mesh of the coalescent layer of grease by the coalescent layer of this grease; The coalescent transport layer of described spindle body is coniform distribution, and draws in and be fixed on the ring edge of described oily water separation thin film layer; Described belt wheel transmission assembly is located at the opening part of described container, and this belt wheel transmission assembly and upflow tube are communicated with storage tank; Described rising pipe is communicated in waste water tank.
2. a kind of built-up type kitchen garbage, waste-water oily-water seperating equipment according to claim 1 is characterized in that: described rising pipe go out the height that open height is lower than described upflow tube.
3. a kind of built-up type kitchen garbage, waste-water oily-water seperating equipment according to claim 1, it is characterized in that: the coalescent layer of described grease is filled with the sheet material of hydrophobic oleophylic oily dirt free, and being the sawtooth band shape is parallel to ground to be distributed in the coalescent layer of grease inner, the wherein most advanced and sophisticated perforate in the top of sawtooth, the most advanced and sophisticated perforate in the bottom of sawtooth, the aperture of the most advanced and sophisticated perforate in bottom is slightly larger than the aperture of the most advanced and sophisticated perforate in top.
4. a kind of built-up type kitchen garbage, waste-water oily-water seperating equipment according to claim 3 is characterized in that: the employed coalescent mechanism of the coalescent layer of described grease is the spination thin plate that polytetrafluoroethylmaterial material constitutes.
5. a kind of built-up type kitchen garbage, waste-water oily-water seperating equipment according to claim 1 is characterized in that: the bottom surface that described filter screen is close to the coalescent layer of described grease is provided with.
6. a kind of built-up type kitchen garbage, waste-water oily-water seperating equipment according to claim 1, it is characterized in that: the coalescent transport layer of described spindle body is stretched by trickle high strength fibril and forms, in oily-water seperating equipment, present, constitute fine and close silk screen with the spindle body form.
7. a kind of built-up type kitchen garbage, waste-water oily-water seperating equipment according to claim 1 is characterized in that: described container bottom is communicated in described waste water tank bottom by a residue purger.
8. built-up type kitchen garbage, waste-water oil-water separation method, described method has been used described a kind of built-up type kitchen garbage, waste-water oily-water seperating equipment according to claim 1-7, and it is characterized in that: described method comprises the steps:
(1) the oil-containing food and drink waste water enters oily-water seperating equipment by funnelform inlet, through entering the coalescent layer of grease behind the strainer filtering that is positioned at the coalescent layer of grease bottom surface, the most advanced and sophisticated intensive perforate that spination thin plate in the coalescent layer of grease makes progress is so that oil droplet can pass through smoothly, and the most advanced and sophisticated intensive perforate that the spination thin plate is downward is so that the sedimentation smoothly of small solid particulate matter;
(2) waste water after the separation enters the coalescent transport layer of spindle body again, oil droplet in the waste water is gathered on the fibril rapidly, and it is coalescent to go upward to oily water separation film place along fibril, see through the oily water separation thin film layer then and remove redundant moisture, the employed material of oily water separation thin film layer is a nano material, characteristic with oleophilic drainage, the nanometer micropore structure on while superfine surface, water and oil droplet had different adhesion characteristics, make oil droplet can be smoothly by water then be difficult to by, thereby reach the purpose of oily water separation;
(3) grease by the oily water separation thin film layer then arrives the oily-water seperating equipment top, the grease of removing most of moisture flows into storage tank at the oily-water seperating equipment top by upflow tube, unnecessary grease is transported to by the belt wheel fuel delivery device and carries out follow-up processing in the storage tank, wherein the big particle diameter solid particulate matter in the waste water can't in the bottom deposit of oily-water seperating equipment, enter in the waste water tank by the residue purger by filter screen.
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CN113828155A (en) * 2021-10-31 2021-12-24 南通大学 Instant oil-water separation device based on nanofiber net film
CN116143346A (en) * 2023-03-11 2023-05-23 昆明理工大学 A kind of reusable oil-water separation device and separation method thereof
CN118561448A (en) * 2024-05-23 2024-08-30 江苏鑫林环保设备有限公司 Ammonia evaporation wastewater zero-discharge equipment and method capable of recovering ammonia
RU231032U1 (en) * 2024-04-15 2024-12-27 Акционерное общество "Самотлорнефтегаз" DEVICE FOR PURIFYING FORMATION WATER FROM RESIDUAL OIL PRODUCTS AND MECHANICAL IMPURITIES IN VERTICAL STEEL TANKS

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CN103817136A (en) * 2014-02-28 2014-05-28 甘肃瑞祥环保能源有限公司 A kitchen waste feeding device
CN107638948A (en) * 2017-06-07 2018-01-30 胡波 A kind of hydraulic kitchen cabinet waste sorting treatment device and garbage sorting method
CN107523421A (en) * 2017-10-16 2017-12-29 孙克雷 A kind of waste grease device
CN107523421B (en) * 2017-10-16 2018-11-20 玉环新航工业设计有限公司 A kind of waste grease device
CN107619717A (en) * 2017-10-16 2018-01-23 罗志江 A kind of waste grease equipment
CN107739657A (en) * 2017-10-16 2018-02-27 孙克雷 A kind of new waste grease device
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CN107586621A (en) * 2017-10-18 2018-01-16 何金英 A kind of waste grease device
CN109867402A (en) * 2019-01-24 2019-06-11 西安交通大学 Oily-water seperating equipment and oil-water separation method
CN109879368A (en) * 2019-03-25 2019-06-14 四川农业大学 An oil-water separation device
CN109879368B (en) * 2019-03-25 2021-10-15 四川农业大学 An oil-water separation device
CN113828155A (en) * 2021-10-31 2021-12-24 南通大学 Instant oil-water separation device based on nanofiber net film
CN113828155B (en) * 2021-10-31 2022-08-12 南通大学 An instant oil-water separation device based on nanofiber mesh
CN116143346A (en) * 2023-03-11 2023-05-23 昆明理工大学 A kind of reusable oil-water separation device and separation method thereof
CN116143346B (en) * 2023-03-11 2024-04-26 昆明理工大学 A reusable oil-water separation device and separation method thereof
RU231032U1 (en) * 2024-04-15 2024-12-27 Акционерное общество "Самотлорнефтегаз" DEVICE FOR PURIFYING FORMATION WATER FROM RESIDUAL OIL PRODUCTS AND MECHANICAL IMPURITIES IN VERTICAL STEEL TANKS
CN118561448A (en) * 2024-05-23 2024-08-30 江苏鑫林环保设备有限公司 Ammonia evaporation wastewater zero-discharge equipment and method capable of recovering ammonia

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