CN102225404B - Barrel clamping type automatic cleaning rust-proof treatment line - Google Patents
Barrel clamping type automatic cleaning rust-proof treatment line Download PDFInfo
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- CN102225404B CN102225404B CN201110092142.1A CN201110092142A CN102225404B CN 102225404 B CN102225404 B CN 102225404B CN 201110092142 A CN201110092142 A CN 201110092142A CN 102225404 B CN102225404 B CN 102225404B
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Abstract
The invention provides a barrel clamping type automatic cleaning rust-proof treatment line. The treatment line comprises a feeding device, a cleaning rust-proof device, a discharge device and a program control cabinet, wherein the feeding device, the cleaning rust-proof device and the discharge device are arranged in sequence; a truss is arranged above the devices, and is provided with a travelling crane; a mechanical gripper is arranged on the travelling crane; the cleaning rust-proof device comprises a first centrifugal machine, a soaking tank, a cleaning machine, an oil sink tank and a second centrifugal machine; and materials to be cleaned are put in one or more devices in the cleaning rust-proof device through the mechanical gripper for cleaning treatment. By the barrel clamping type automatic cleaning rust-proof treatment line, processes of feeding, cleaning and discharging are all automatic, so that labor intensity of workers is greatly reduced, materials are effectively prevented from being mixed; and waste oil is recycled, so that the production cost is reduced, and energy conservation and environmental protection are realized.
Description
Technical field
The present invention relates to fastener areas, particularly the folder tub automatic cleaning rust-proof process line of securing member.
Background technology
cleaning is repeatedly needed in the process of securing member, material is just poured in cleaning equipment by existing equipment, these work are all pass through artificial loading, labour intensity is large, the securing member of different model all cleans in same cleaning equipment, whether clean by the material manually watched inside hopper after reloading, antirust oil is had on securing member, the fastening meeting of part is bonded on hopper, particularly some are thin, little securing member more easily clings, batch mixing will be caused after material is clean, enter the quality that next procedure will affect product, in addition, manually carry out because charging adopts, deal when at every turn feeding in raw material is unstable, if overweight, cleaning machine overwork will cause damage, one can reduce labor strength, the automatic cleaning machine line of batch mixing can be prevented again to meet existing job requirement.
Summary of the invention
In order to overcome above-mentioned deficiency, the invention provides a kind of folder tub automatic cleaning rust-proof process line, comprise feeding device, cleaning rust-proof device, drawing mechanism and programme-control case, feeding device, cleaning rust-proof device, drawing mechanism are arranged in order, truss is provided with above it, truss is provided with driving, and driving is provided with gripper.
Described feeding device comprises stock shelf, material loading passage, and be provided with skip car in stock shelf, skip car is connected with stock shelf by elevating lever, and stock shelf is also provided with limit switch, and material loading passage is provided with roll shaft.
Described feeding device is involving vibrations sieve and feeding trolley also.
The base plate of described vibratory sieve is mesh base plate, shaking device established by vibratory sieve, by vibrations, the impurity such as the iron filings on material are shaken off, fall in the hole mesh base plate, feeding trolley is provided with pressure inductor, motor and limit switch, preset the weight of per car material, detected when per car material fills up by pressure inductor time reinforced and just stop feeding in raw material, just darg amount can be calculated by the number of times of feeding every day, driven by motor feeding trolley moves, limit switch be feeding trolley run put in place after give motor power-off, feeding trolley is stopped.
Described cleaning rust-proof device comprises in the first centrifuge, soaking compartment, cleaning machine, immersion cell and the second centrifuge cleaning machine being provided with and dries mechanism, interior warm wind port and mouth spray, first cleaning showers is carried out in the process of drying, by drying mechanism, water being dried again, then from warm wind port blowout warm braw, material being dried.
Described drawing mechanism comprises batch turning mechanism and feed chute, batch turning mechanism is provided with cylinder, this cylinder is used for folder bucket and batch turning mechanism to hold out against, in order to avoid batch turning indigo plant poured out during batch turning simultaneously, batch turning mechanism carries out repeatedly batch turning, remains in folder bucket to prevent material, the base plate of feed chute is mesh base plate, also be provided with shaking device below feed chute, by vibrations, the impurity such as the iron filings in material shaken off, fallen by the hole of mesh base plate.
Described folder tub automatic cleaning rust-proof process line is also provided with programme-control case, controls each material loading will complete the one or multi-channel operation of getting rid of oil, immersion, oven dry, immersion oil for the first time and getting rid of for the second time in oily five processes by programme-control case.
Described folder tub automatic cleaning rust-proof process line is also provided with drain oil recovery equipment, comprise waste oil accumulator tank and heating water tank, waste oil accumulator tank by pipeline respectively with the first centrifuge, cleaning machine is connected with the second centrifuge, several waste oil disposal unit are provided with in waste oil accumulator tank, first gear oiled-plate method and second gear oiled-plate method is provided with between two waste oil disposal unit, two pieces of oil baffles stagger up and down, leave first between first gear oiled-plate method and bottom land and cross aquaporin, second gear oiled-plate method and notch leave second and cross aquaporin, from the first centrifuge, waste water and the waste oil of cleaning machine and the interior discharge of the second centrifuge flow into the first waste oil disposal unit, oil is blocked in outside first gear oiled-plate method, water enters the second waste oil disposal unit from the aquaporin of crossing of first gear oiled-plate method and second gear oiled-plate method, substantially clean out to supernatant greasy dirt during last waste oil disposal unit, water enters into heating water tank heating and continues on for cleaning material, supernatant oil is collected for using in next procedure, repetitive cycling utilizes, use cost and energy-conserving and environment-protective can be reduced.
Folder tub of the present invention automatic cleaning rust-proof process line can be very large the labour intensity of reduction workman, and effectively can prevent the generation of upper batch mixing situation, can also recycle waste oil and reduce production cost, energy-conserving and environment-protective.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention;
Fig. 2 is feeding device schematic diagram of the present invention;
Fig. 3 is drawing mechanism schematic diagram of the present invention;
Fig. 4 is drain oil recovery equipment schematic diagram of the present invention.
Detailed description of the invention
With the cleaning of securing member, the present invention is described below in conjunction with accompanying drawing.
Embodiment one
Carry out semi-finished product after securing member cold forming and tapping to get rid of oil and reclaim and screening.
Programme-control case 4 sets this operation for getting rid of oil and discharging two procedures, securing member is loaded in feed box, feed box pushes in skip car 13 from roll shaft 12, after putting in place, motor 16 rotates, skip car 13 rises to precalculated position by elevating lever 15, after arriving precalculated position, skip car 13 touches limit switch 17, skip car 13 stops rising, skip car 13 stops rear-inclined being poured into by material in vibratory sieve 14, shaking device 141 on vibratory sieve 14 shakes, iron filings on securing member are shaken off from the mesh hole vibratory sieve base plate 142, vibratory sieve base plate 142 is in certain angle of inclination, iron filings are piled up at lower by vibrations, discharge from slag-drip opening, securing member is moved from high to lower by vibrations and falls into folder bucket 19, folder bucket 19 is placed in feeding trolley 18, because feeding trolley 18 is provided with heavy induction installation 181, the weight of per car securing member can be recorded by weight induction device 181, when the weight of pressing from both sides the material in bucket 19 reaches setting value, vibratory sieve stops vibration, at this moment feeding trolley 18 moves forward, limit switch 182 is touched when arriving specific bit, feeding trolley 18 stops, at this moment the driving 52 on truss 51 moves to the top of feeding trolley 18, with gripper 53, folder bucket 19 is picked up, deliver in the first centrifuge 21, first centrifuge 21 drives folder bucket 19 to rotate and is got rid of by the oil on securing member, after completing, folder bucket 19 is mentioned and is delivered in the batch turning frame 38 of drawing mechanism by gripper 53, cylinder 35 on batch turning frame 38 stretches out and folder bucket 19 and batch turning frame 38 is held out against, hold out against rear batch turning frame 38 rapid dumps, securing member in folder bucket 19 is poured in feed chute 31, feed chute 31 is located on base 36, feed chute 31 is also provided with shaking device 37, batch turning frame 38 at least will fall twice, make the securing member in folder bucket 19 clean, again the residual scrap iron on securing member is shaken off in the hole of feed chute mesh base plate 34 in vibrations process, feed chute base plate 34 is provided with certain angle of inclination, iron filings must be piled up low, discharge from waste discharge mouth 33, the securing member cleaned is discharged from discharging opening 32, cleaning completes.
Embodiment two
Programme-control case 4 sets this cleaning for getting rid of oil, soak, cleaning, discharging four procedure, upper material process is identical with enforcement 1, the present embodiment no longer describes, after securing member has got rid of in the first centrifuge 21, folder bucket 19 is grabbed in soaking compartment 22 by gripper 53, the greasy dirt of fastener surface soaks and dissolves by the hot water in soaking compartment 22, folder bucket 19 after immersion is grabbed in cleaning machine 23 by gripper 53, cleaning machine 23 spun dry, while rotation, spray 231 on cleaning machine 23 sprays hot water and again rinses securing member, securing member is cleaned and more fills part, after having cleaned, in warm wind port 232, securing member dries up by blowout warm braw, folder bucket 19 is grabbed in batch turning frame 38 by gripper 53, go out material process identical with embodiment one, here no longer describe.
This executes example three
This operation is mainly used in selecting the product can packing warehouse-in after antirust, and operation mainly comprises material loading, cleaning, immersion oil, gets rid of oil and discharging five processes.
Programme-control case 4 sets above-mentioned operation, securing member material loading, upper material process is identical with embodiment one, here no longer describe, folder bucket 19 is picked up from feeding trolley 18 and is put into cleaning machine 23 by gripper 53, after in cleaning machine 23, cleaning showers and warm braw are dried, folder bucket 19 is picked up and is put into immersion cell 24 by gripper 53, after having soaked antirust oil, folder bucket 19 is picked up and is put in the second centrifuge 25 by gripper 53, second centrifuge 25 rotates, oil unnecessary for fastener surface is got rid of, only leave very thin one deck antirust oil, after antirust oil dries, folder bucket 19 is caught in batch turning frame 38 by gripper 53, feed back operation is identical with embodiment one, here no longer describe.
Embodiment four
The present embodiment be to securing member from material loading, get rid of oil, immersion, cleaning, immersion oil, get rid of oil to feed back, each procedure all does one time, concrete operations are same as the previously described embodiments, no longer describe, illustrate the removal process of waste water and the waste oil of discharging in above-mentioned four embodiments here.
From the first centrifuge, cleaning machine, the waste water of discharging in the second centrifuge and waste oil, be discharged in house steward 66 each via pipeline, the mixed liquor of waste water and waste oil flows in waste oil accumulator tank 61, 4 waste oil disposal unit (use that 4 waste oil disposal unit only explain is provided with in waste oil accumulator tank 61, the present invention is not limited), first gear oiled-plate method and second gear oiled-plate method is provided with between two waste oil disposal unit, first gear oiled-plate method 63 and the bottom of waste oil accumulator tank 61 are left first and are crossed aquaporin 631, second gear oiled-plate method 64 and the notch of waste oil Sewage treatment groove 61 leave second and cross aquaporin 641, first gear oiled-plate method 63 and second gear oiled-plate method about 64 stagger, waste oil in oil-water mixture is stayed in the first waste oil disposal unit, from first, aquaporin 631 and the second mistake aquaporin 641 flow in next waste oil disposal unit water excessively, the rest may be inferred, step by step by oil catch outside oil baffle, more to below, oil in mixed liquor is fewer, to reclaim waste water finally by pipeline 65 sends in heating water tank 62, send in dryer cleaning machine 23 and immersion machine 22 after the water heating that heating water tank is 62 li and reuse.
Although the present invention is with embodiment openly as above, so itself and be not used to limit the present invention, any person with usual knowledge in their respective areas, without departing from the spirit and scope of the present invention, when doing a little change and retouching, answers protection scope of the present invention.
Claims (5)
1. press from both sides tub automatic cleaning rust-proof process line, comprise feeding device, cleaning rust-proof device, drawing mechanism and programme-control case, it is characterized in that, feeding device, cleaning rust-proof device, drawing mechanism is arranged in order, truss is provided with above it, truss is provided with driving, driving is provided with gripper, pending material is poured in folder bucket by feeding device, folder bucket is grabbed in each part of cleaning rust-proof device and is carried out cleaning and antirust treatment by gripper, again the material handled well is sent at drawing mechanism, also be provided with drain oil recovery equipment, comprise waste oil accumulator tank and heating water tank, waste oil accumulator tank by pipeline respectively with the first centrifuge, cleaning machine is connected with the second centrifuge, several waste oil disposal unit are provided with in waste oil accumulator tank, first gear oiled-plate method and second gear oiled-plate method is provided with between two waste oil disposal unit, two pieces of oil baffles stagger up and down, leave first between first gear oiled-plate method and bottom land and cross aquaporin, second gear oiled-plate method and notch leave second and cross aquaporin, also comprise programme-control case, the operation of driving a vehicle is controlled by PB program box, described feeding device comprises stock shelf, material loading passage, skip car is provided with in stock shelf, skip car is connected with stock shelf by elevating lever, stock shelf is also provided with limit switch, material loading passage is provided with roll shaft.
2. folder tub as claimed in claim 1 automatic cleaning rust-proof process line, is characterized in that, feeding device is involving vibrations sieve and feeding trolley also.
3. folder tub as claimed in claim 2 automatic cleaning rust-proof process line, it is characterized in that, the base plate of vibratory sieve is mesh base plate, and shaking device established by vibratory sieve, and feeding trolley is provided with pressure inductor, motor and limit switch.
4. folder tub as claimed in claim 1 automatic cleaning rust-proof process line, it is characterized in that, cleaning rust-proof device comprises the first centrifuge, soaking compartment, cleaning machine, immersion cell and the second centrifuge, is provided with and dries mechanism, warm wind port and mouth spray in cleaning machine.
5. folder tub as claimed in claim 1 automatic cleaning rust-proof process line, it is characterized in that, drawing mechanism comprises batch turning mechanism and feed chute, and batch turning mechanism is provided with cylinder, and the base plate of feed chute is mesh base plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110092142.1A CN102225404B (en) | 2011-04-13 | 2011-04-13 | Barrel clamping type automatic cleaning rust-proof treatment line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110092142.1A CN102225404B (en) | 2011-04-13 | 2011-04-13 | Barrel clamping type automatic cleaning rust-proof treatment line |
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| Publication Number | Publication Date |
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| CN102225404A CN102225404A (en) | 2011-10-26 |
| CN102225404B true CN102225404B (en) | 2015-04-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110092142.1A Active CN102225404B (en) | 2011-04-13 | 2011-04-13 | Barrel clamping type automatic cleaning rust-proof treatment line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103192142B (en) * | 2013-04-24 | 2015-04-08 | 广州市毅峰汽配制造有限公司 | Tapping and oil-throwing system |
| CN105170533A (en) * | 2015-09-25 | 2015-12-23 | 玉溪市岁兰花卉有限公司 | Flower planting matrix cleaning system |
| CN106424982A (en) * | 2016-08-25 | 2017-02-22 | 浙江晋吉汽车配件有限公司 | Rust and thread collision prevention production technology for hexagonal trimming polished products |
| CN113263009B (en) * | 2021-05-19 | 2023-06-23 | 南京政通建设工程有限公司 | Shaking lifting type flower bed false flower picking and cleaning device |
| CN113399369B (en) * | 2021-05-21 | 2022-11-25 | 中国联合工程有限公司 | Transverse moving type barrel cleaning device and method |
| CN113604859B (en) * | 2021-07-19 | 2022-07-19 | 辉门环新（安庆）粉末冶金有限公司 | Powder metallurgy copper facing assembly line |
| CN116636622B (en) * | 2023-07-27 | 2023-10-17 | 山西云中紫塞食品股份有限公司 | Sea buckthorn magma preparation device and method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10216654A (en) * | 1993-03-12 | 1998-08-18 | Ekuto:Kk | Cleaner |
| CN201091873Y (en) * | 2007-08-20 | 2008-07-30 | 中国船舶重工集团公司第七二二研究所 | Parts transport cleaning machine |
| CN101362137A (en) * | 2008-09-12 | 2009-02-11 | 潍坊潍柴零部件机械有限公司 | Cleaning apparatus |
| CN201485183U (en) * | 2009-08-14 | 2010-05-26 | 鸿亿机械工业(浙江)有限公司 | Overhead crane with upper rotatable clamping barrel and lower rotatable clamping barrel |
| CN201692960U (en) * | 2010-06-12 | 2011-01-05 | 梁英 | Passenger car bearing cleaning unit |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6881332B1 (en) * | 1999-09-01 | 2005-04-19 | Earthclean Co., Ltd. | Sewage treatment apparatus |
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2011
- 2011-04-13 CN CN201110092142.1A patent/CN102225404B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10216654A (en) * | 1993-03-12 | 1998-08-18 | Ekuto:Kk | Cleaner |
| CN201091873Y (en) * | 2007-08-20 | 2008-07-30 | 中国船舶重工集团公司第七二二研究所 | Parts transport cleaning machine |
| CN101362137A (en) * | 2008-09-12 | 2009-02-11 | 潍坊潍柴零部件机械有限公司 | Cleaning apparatus |
| CN201485183U (en) * | 2009-08-14 | 2010-05-26 | 鸿亿机械工业(浙江)有限公司 | Overhead crane with upper rotatable clamping barrel and lower rotatable clamping barrel |
| CN201692960U (en) * | 2010-06-12 | 2011-01-05 | 梁英 | Passenger car bearing cleaning unit |
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| CN102225404A (en) | 2011-10-26 |
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