CN102225404A - Barrel clamping type automatic cleaning rust-proof treatment line - Google Patents

Barrel clamping type automatic cleaning rust-proof treatment line Download PDF

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Publication number
CN102225404A
CN102225404A CN2011100921421A CN201110092142A CN102225404A CN 102225404 A CN102225404 A CN 102225404A CN 2011100921421 A CN2011100921421 A CN 2011100921421A CN 201110092142 A CN201110092142 A CN 201110092142A CN 102225404 A CN102225404 A CN 102225404A
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China
Prior art keywords
proof
cleaning rust
oil
rust
automatic cleaning
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CN2011100921421A
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CN102225404B (en
Inventor
焦军华
吴洪俊
张鹏
张艳
李君�
江中兴
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Shanghai Dongfeng Automobile Parts Co Ltd
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Shanghai Dongfeng Automobile Parts Co Ltd
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Abstract

The invention provides a barrel clamping type automatic cleaning rust-proof treatment line. The treatment line comprises a feeding device, a cleaning rust-proof device, a discharge device and a program control cabinet, wherein the feeding device, the cleaning rust-proof device and the discharge device are arranged in sequence; a truss is arranged above the devices, and is provided with a travelling crane; a mechanical gripper is arranged on the travelling crane; the cleaning rust-proof device comprises a first centrifugal machine, a soaking tank, a cleaning machine, an oil sink tank and a second centrifugal machine; and materials to be cleaned are put in one or more devices in the cleaning rust-proof device through the mechanical gripper for cleaning treatment. By the barrel clamping type automatic cleaning rust-proof treatment line, processes of feeding, cleaning and discharging are all automatic, so that labor intensity of workers is greatly reduced, materials are effectively prevented from being mixed; and waste oil is recycled, so that the production cost is reduced, and energy conservation and environmental protection are realized.

Description

The automatic cleaning rust-proof of folder bucket formula is handled line
Technical field
The present invention relates to fastener areas, particularly the automatic cleaning rust-proof of the folder bucket formula of securing member is handled line.
Background technology
Need cleaning repeatedly in the process of securing member, existing equipment is just poured material in the cleaning equipment into, these work all are by artificial material loading, labour intensity is big, the securing member of different model all cleans in same cleaning equipment, whether clean after reloading by the material of manually watching the hopper the inside, owing on the securing member antirust oil is arranged, the fastening meeting of part is bonded on the hopper, and is thinner, little securing member is easier to be clung, and will not cause batch mixing after material is clean, enter next procedure and will influence the quality of product, in addition,, charging manually carries out the deal instability when reinforced at every turn because adopting, if it is overweight, cleaning machine overwork will cause damage, and a kind ofly can reduce labor strength, can prevent that again the automation cleaning machine line of batch mixing from satisfying existing job requirement.
Summary of the invention
In order to overcome above-mentioned deficiency, the invention provides the automatic cleaning rust-proof of a kind of folder bucket formula and handle line, comprise feeding device, cleaning rust-proof device, drawing mechanism and programme-control case, feeding device, cleaning rust-proof device, drawing mechanism are arranged in order, its top is provided with truss, truss is provided with driving, and driving is provided with gripper.
Described feeding device comprises stock shelf, material loading passage, is provided with skip car in the stock shelf, and skip car is connected with stock shelf by elevating lever, also is provided with limit switch on the stock shelf, and the material loading passage is provided with roll shaft.
Described feeding device is involving vibrations sieve and feeding trolley also.
The base plate of described vibratory sieve is the mesh base plate, establish shaking device on the vibratory sieve, shake off by the impurity such as iron filings that shake on expecting, fall in the hole from the mesh base plate, feeding trolley is provided with pressure inductor, motor and limit switch, preestablish the weight of per car material, detect by pressure inductor when reinforced and just stop to feed in raw material when the per car material fills up, number of times by feeding every day just can calculate the darg amount, the driven by motor feeding trolley moves, limit switch is to put the back in place to the motor outage in the feeding trolley operation, and feeding trolley is stopped.
Described cleaning rust-proof device comprises being provided with in first centrifuge, soaking compartment, cleaning machine, immersion cell and the second centrifuge cleaning machine and dries mechanism, interior warm wind port and mouth spray, carry out spray Cleaning for High Capacity earlier in the process of oven dry, by drying mechanism water is dried again, blow out warm braw from warm wind port then and will expect oven dry.
Described drawing mechanism comprises batch turning mechanism and feed chute, batch turning mechanism is provided with cylinder, this cylinder is used for the folder bucket is held out against with batch turning mechanism, in order to avoid batch turning indigo plant is poured out simultaneously during batch turning, batch turning mechanism carries out repeatedly batch turning, remains in the folder bucket to prevent material, the base plate of feed chute is the mesh base plate, the following shaking device that also is provided with of feed chute is shaken off by the impurity such as iron filings of vibrations in will expecting, the hole by the mesh base plate falls.
The automatic cleaning rust-proof of described folder bucket formula is handled line and also is provided with the programme-control case, controls each material loading by the programme-control case and will finish and get rid of oil, immersion, oven dry, immersion oil for the first time and get rid of one or multi-channel operation in the oily five processes for the second time.
The automatic cleaning rust-proof of described folder bucket formula is handled line and also is provided with drain oil recovery equipment, comprise waste oil accumulator tank and heating water tank, the waste oil accumulator tank by pipeline respectively with first centrifuge, cleaning machine is connected with second centrifuge, be provided with several waste oil disposal unit in the waste oil accumulator tank, be provided with first oil baffle and second oil baffle between two waste oil disposal unit, two oil baffles stagger up and down, leave first between first oil baffle and the bottom land and cross aquaporin, second oil baffle and notch leave second and cross aquaporin, from first centrifuge, the waste water and the waste oil of discharging in the cleaning machine and second centrifuge flow into the first waste oil disposal unit, oil is blocked in outside first oil baffle, water enters the second waste oil disposal unit from the aquaporin of crossing of first oil baffle and second oil baffle, supernatant greasy dirt is cleaned out substantially during to a last waste oil disposal unit, water enters into the heating water tank heating and continues on for cleaning material, supernatant oil is collected and is used for next procedure and uses, repetitive cycling is utilized, and can reduce use cost and energy-conserving and environment-protective.
The automatic cleaning rust-proof of folder bucket formula of the present invention is handled the reduction working strength of workers that line can be very big, and can effectively prevent going up the generation of batch mixing situation, can also recycle waste oil and reduce production costs energy-conserving and environment-protective.
Description of drawings
Fig. 1 is a schematic diagram of the present invention;
Fig. 2 is a feeding device schematic diagram of the present invention;
Fig. 3 is a drawing mechanism schematic diagram of the present invention;
Fig. 4 is a drain oil recovery equipment schematic diagram of the present invention.
The specific embodiment
With the cleaning of securing member the present invention is described below in conjunction with accompanying drawing.
Embodiment one
Carry out semi-finished product after securing member cold forming and the tapping and get rid of oil recovery and screening.
On programme-control case 4, set this operation for getting rid of oil and discharging two procedures, securing member is packed in the feed box, feed box pushes in the skip car 13 from roll shaft 12, the back motor 16 that puts in place rotates, skip car 13 rises to the precalculated position by elevating lever 15, after arriving the precalculated position, skip car 13 touches limit switch 17, skip car 13 stops to rise, skip car 13 stops rear-inclined material is poured in the vibratory sieve 14, shaking device 141 vibrations on the vibratory sieve 14, iron filings on the securing member are shaken off from the mesh hole on the vibratory sieve base plate 142, vibratory sieve base plate 142 is certain angle of inclination, iron filings are piled up at lower by vibrations, discharge from slag-drip opening, securing member moves from high to lower by vibrations and falls into folder bucket 19, folder bucket 19 is placed in the feeding trolley 18, because feeding trolley 18 is provided with double infection and should installs 181, can record the weight of per car securing member by weight induction device 181, vibratory sieve stops vibration when the weight of the material in the folder bucket 19 reaches setting value, at this moment feeding trolley 18 moves forward, touch limit switch 182 when arriving specific bit, feeding trolley 18 stops, at this moment the driving 52 on the truss 51 moves to the top of feeding trolley 18, to press from both sides bucket 19 with gripper 53 picks up, deliver in first centrifuge 21, first centrifuge 21 drives 19 rotations of folder bucket the oil on the securing member is got rid of, gripper 53 will press from both sides bucket and 19 mention in the batch turning frame 38 of delivering to drawing mechanism after finishing, cylinder 35 on the batch turning frame 38 stretches out folder bucket 19 is held out against with batch turning frame 38, holding out against back batch turning frame 38 topples over fast, securing member in the folder bucket 19 is poured in the feed chute 31, feed chute 31 is located on the base 36, also be provided with shaking device 37 on the feed chute 31, batch turning frame 38 will fall twice at least, make the securing member in the folder bucket 19 clean, once more the residual iron filings on the securing member are shaken in the hole of feed chute mesh base plate 34 in the vibrations process, feed chute base plate 34 is provided with certain angle of inclination, iron filings are low as to pile up, discharge from waste discharge mouth 33, the securing member that has cleaned is discharged from discharging opening 32, and cleaning is finished.
Embodiment two
Setting this on programme-control case 4 cleans to getting rid of oil, soak, clean, discharging four procedures, last material process is identical with enforcement 1, present embodiment is no longer narrated, after securing member has got rid of in first centrifuge 21, gripper 53 will press from both sides bucket 19 grabs in the soaking compartment 22, hot water in the soaking compartment 22 soaks dissolving with the greasy dirt of fastener surface, folder bucket 19 after gripper 53 will soak is grabbed in the cleaning machine 23, cleaning machine 23 spun dry, when rotating, spray 231 ejection hot water on the cleaning machine 23 wash securing member once more, securing member is cleaned more fill part, after cleaning is finished, blowing out warm braw in the warm wind port 232 dries up securing member, gripper 53 will press from both sides bucket 19 grabs in the batch turning frame 38, and it is identical with embodiment one to go out material process, here no longer narration.
This executes example three
This operation is mainly used in the product that choosing can be packed warehouse-in after antirust, and operation mainly comprises material loading, cleaning, immersion oil, gets rid of oil and discharging five processes.
On programme-control case 4, set above-mentioned operation, the securing member material loading, last material process is identical with embodiment one, here no longer narration, gripper 53 will press from both sides bucket 19 to be picked up from feeding trolley 18 and to put into cleaning machine 23, in cleaning machine 23 after the oven dry of spray Cleaning for High Capacity and warm braw, gripper 53 will press from both sides barrels 19 to be picked up and puts into immersion cell 24, soaked antirust oil after, gripper 53 will press from both sides bucket 19 to be picked up and is put in second centrifuge 25, second centrifuge 25 rotates, and the oil that fastener surface is unnecessary gets rid of, and only stays very thin one deck antirust oil, after antirust oil dries, gripper 53 will press from both sides bucket 19 to be caught in the batch turning frame 38, and the feed back operation is identical with embodiment one, here no longer narration.
Embodiment four
Present embodiment be to securing member from material loading, get rid of oil, immersion, cleaning, immersion oil, get rid of oil to feed back, each procedure is all done one time, concrete operations are same as the previously described embodiments, and no longer narration specifies the waste water of discharging among above-mentioned four embodiment and the removal process of waste oil here.
From first centrifuge, cleaning machine, waste water of discharging in second centrifuge and waste oil, be discharged in the house steward 66 by pipeline separately, the mixed liquor of waste water and waste oil flows in the waste oil accumulator tank 61, be provided with 4 waste oil disposal unit (4 usefulness that the waste oil disposal unit only explains in the waste oil accumulator tank 61, the present invention is not limited), be provided with first oil baffle and second oil baffle between two waste oil disposal unit, first oil baffle 63 leaves first with the bottom of waste oil accumulator tank 61 and crosses aquaporin 631, the notch of second oil baffle 64 and waste oil waste water accumulator tank 61 leaves second and crosses aquaporin 641, first oil baffle 63 and second oil baffle 64 stagger up and down, waste oil in the oil-water mixture is stayed in the first waste oil disposal unit, water is crossed aquaporin 641 from the first mistake aquaporin 631 and second and is flow in the next waste oil disposal unit, the rest may be inferred, step by step with oil catch outside oil baffle, more to the back, oil in the mixed liquor is few more, to reclaim waste water by pipeline 65 at last and send in the heating water tank 62, and send in dryer cleaning machine 23 and the immersion machine 22 after the water heating that heating water tank is 62 li and reuse.
Though the present invention with embodiment openly as above, so it is not that any person with usual knowledge in their respective areas without departing from the spirit and scope of the present invention, when doing a little change and retouching, answers protection scope of the present invention in order to qualification the present invention.

Claims (8)

1. the automatic cleaning rust-proof of folder bucket formula is handled line, comprise feeding device, cleaning rust-proof device, drawing mechanism and programme-control case, it is characterized in that, feeding device, cleaning rust-proof device, drawing mechanism are arranged in order, and its top is provided with truss, and truss is provided with driving, driving is provided with gripper, pending material is poured in the folder bucket by feeding device, and gripper will press from both sides in barrel each part of grabbing the cleaning rust-proof device and clean and antirust processing, and the material that will handle well is sent at drawing mechanism again.
2. the automatic cleaning rust-proof of folder bucket formula as claimed in claim 1 is handled line, it is characterized in that feeding device comprises stock shelf, material loading passage, be provided with skip car in the stock shelf, skip car is connected with stock shelf by elevating lever, also is provided with limit switch on the stock shelf, and the material loading passage is provided with roll shaft.
3. the automatic cleaning rust-proof of folder bucket formula as claimed in claim 1 is handled line, it is characterized in that feeding device is involving vibrations sieve and feeding trolley also.
4. the automatic cleaning rust-proof of folder bucket formula as claimed in claim 3 is handled line, it is characterized in that the base plate of vibratory sieve is the mesh base plate, establishes shaking device on the vibratory sieve, and feeding trolley is provided with pressure inductor, motor and limit switch.
5. the automatic cleaning rust-proof of folder bucket formula as claimed in claim 1 is handled line, it is characterized in that the cleaning rust-proof device comprises first centrifuge, soaking compartment, cleaning machine, immersion cell and second centrifuge, is provided with in the cleaning machine and dries mechanism, warm wind port and mouth spray.
6. the automatic cleaning rust-proof of folder bucket formula as claimed in claim 1 is handled line, it is characterized in that drawing mechanism comprises batch turning mechanism and feed chute, and batch turning mechanism is provided with cylinder, and the base plate of feed chute is the mesh base plate.
7. the automatic cleaning rust-proof of folder bucket formula as claimed in claim 1 is handled line, it is characterized in that, also comprises the programme-control case.
8. the automatic cleaning rust-proof of folder bucket formula as claimed in claim 1 is handled line, it is characterized in that, also be provided with drain oil recovery equipment, comprise waste oil accumulator tank and heating water tank, the waste oil accumulator tank is connected with first centrifuge, cleaning machine and second centrifuge respectively by pipeline, be provided with several waste oil disposal unit in the waste oil accumulator tank, be provided with first oil baffle and second oil baffle between two waste oil disposal unit, two oil baffles stagger up and down, leave first between first oil baffle and the bottom land and cross aquaporin, second oil baffle and notch leave second and cross aquaporin.
CN201110092142.1A 2011-04-13 2011-04-13 Barrel clamping type automatic cleaning rust-proof treatment line Active CN102225404B (en)

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Application Number Priority Date Filing Date Title
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CN102225404B CN102225404B (en) 2015-04-01

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103192142A (en) * 2013-04-24 2013-07-10 广州市毅峰汽配制造有限公司 Tapping and oil-throwing system
CN105170533A (en) * 2015-09-25 2015-12-23 玉溪市岁兰花卉有限公司 Flower planting matrix cleaning system
CN106424982A (en) * 2016-08-25 2017-02-22 浙江晋吉汽车配件有限公司 Rust and thread collision prevention production technology for hexagonal trimming polished products
CN113263009A (en) * 2021-05-19 2021-08-17 徐维训 Shaking lifting type flower bed false flower removing and cleaning device
CN113399369A (en) * 2021-05-21 2021-09-17 中国联合工程有限公司 Transverse moving type barrel cleaning device and method
CN113604859A (en) * 2021-07-19 2021-11-05 辉门环新(安庆)粉末冶金有限公司 Powder metallurgy copper facing assembly line
CN116636622A (en) * 2023-07-27 2023-08-25 山西云中紫塞食品股份有限公司 Sea buckthorn magma preparation device and method

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10216654A (en) * 1993-03-12 1998-08-18 Ekuto:Kk Cleaner
CN1372496A (en) * 1999-09-01 2002-10-02 地球清洁株式会社 Sewage treatment apparatus
CN201091873Y (en) * 2007-08-20 2008-07-30 中国船舶重工集团公司第七二二研究所 Parts transport cleaning machine
CN101362137A (en) * 2008-09-12 2009-02-11 潍坊潍柴零部件机械有限公司 Cleaning apparatus
CN201485183U (en) * 2009-08-14 2010-05-26 鸿亿机械工业(浙江)有限公司 Overhead crane with upper rotatable clamping barrel and lower rotatable clamping barrel
CN201692960U (en) * 2010-06-12 2011-01-05 梁英 Passenger car bearing cleaning unit

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10216654A (en) * 1993-03-12 1998-08-18 Ekuto:Kk Cleaner
CN1372496A (en) * 1999-09-01 2002-10-02 地球清洁株式会社 Sewage treatment apparatus
CN201091873Y (en) * 2007-08-20 2008-07-30 中国船舶重工集团公司第七二二研究所 Parts transport cleaning machine
CN101362137A (en) * 2008-09-12 2009-02-11 潍坊潍柴零部件机械有限公司 Cleaning apparatus
CN201485183U (en) * 2009-08-14 2010-05-26 鸿亿机械工业(浙江)有限公司 Overhead crane with upper rotatable clamping barrel and lower rotatable clamping barrel
CN201692960U (en) * 2010-06-12 2011-01-05 梁英 Passenger car bearing cleaning unit

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103192142A (en) * 2013-04-24 2013-07-10 广州市毅峰汽配制造有限公司 Tapping and oil-throwing system
CN103192142B (en) * 2013-04-24 2015-04-08 广州市毅峰汽配制造有限公司 Tapping and oil-throwing system
CN105170533A (en) * 2015-09-25 2015-12-23 玉溪市岁兰花卉有限公司 Flower planting matrix cleaning system
CN106424982A (en) * 2016-08-25 2017-02-22 浙江晋吉汽车配件有限公司 Rust and thread collision prevention production technology for hexagonal trimming polished products
CN113263009A (en) * 2021-05-19 2021-08-17 徐维训 Shaking lifting type flower bed false flower removing and cleaning device
CN113399369A (en) * 2021-05-21 2021-09-17 中国联合工程有限公司 Transverse moving type barrel cleaning device and method
CN113604859A (en) * 2021-07-19 2021-11-05 辉门环新(安庆)粉末冶金有限公司 Powder metallurgy copper facing assembly line
CN113604859B (en) * 2021-07-19 2022-07-19 辉门环新(安庆)粉末冶金有限公司 Powder metallurgy copper facing assembly line
CN116636622A (en) * 2023-07-27 2023-08-25 山西云中紫塞食品股份有限公司 Sea buckthorn magma preparation device and method
CN116636622B (en) * 2023-07-27 2023-10-17 山西云中紫塞食品股份有限公司 Sea buckthorn magma preparation device and method

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