CN203061468U - Automatic cleaning machine for mini-size steel balls - Google Patents
Automatic cleaning machine for mini-size steel balls Download PDFInfo
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- CN203061468U CN203061468U CN 201220613490 CN201220613490U CN203061468U CN 203061468 U CN203061468 U CN 203061468U CN 201220613490 CN201220613490 CN 201220613490 CN 201220613490 U CN201220613490 U CN 201220613490U CN 203061468 U CN203061468 U CN 203061468U
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- iron shot
- automatic rinser
- cleaning section
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Abstract
The utility model relates to automatic cleaning equipment for mini-size steel balls, in particular to an automatic cleaning machine for the mini-size steel balls. The automatic cleaning machine for the mini-size steel balls can be used for cleaning the mini-size steel balls. In the cleaning process, surfaces of the steel balls are not damaged, and the work efficiency of the cleaning process is greatly improved. The automatic cleaning machine comprises a machine body, a transmission device, a collection box, a cleaning device and a dewatering barrel. The transmission device comprises a motor and a transmission mesh belt, wherein the motor is connected with the transmission mesh belt, and the diameter of each hole of the transmission mesh belt is shorter than the diameter of each steel ball. A discharging port is arranged at the bottom of the collection box and located above an input end of the transmission mesh belt. The dewatering barrel is located below an output end of the transmission mesh belt. A first cleaning segment, a cleaning agent heat cleaning segment and a second cleaning segment are sequentially arranged in the cleaning device, wherein at least one nozzle is arranged in each of the first cleaning segment, the cleaning agent heat cleaning segment and the second cleaning segment. The automatic cleaning machine for the mini-size steel balls is widely used in the steel ball cleaning field.
Description
Technical field
The utility model relates to a kind of automatic cleaning equipment of miniature iron shot, relates in particular to a kind of miniature iron shot automatic rinser.
Background technology
Steel ball is the main auxiliary equipment of bearing, and China is Production of bearing big country, and the output of steel ball also is that the whole world is the highest certainly.Industry generally is called miniature iron shot (just in time matching with miniature bearing below the 10mm of aperture) with steel ball size less than 5.00mm, steel ball greater than 5.00mm, cleaning machine is arranged on the market, the steel ball not high to grade, what have directly just uses driving pulling up and down after the vanning in the great purge bucket, running water cleans then, hangs in the dehydrated oil at last, even if finish cleaning.To the steel ball below the high-precision 5.00mm, basically all must manually clean by being contained in the large bamboo or wicker basket: unload spherical zone and clean, (people unloads the ball carrying generally to need 4 people, three people, three stations clean simultaneously), clean the 100kg steel ball and want 1 hour consuming time, cleaning sometimes firmly kicks the beam, and cleans unclean, clean firmly overweightly, can cause damage to steel ball surface.How to come the finished product steel ball is cleaned automatically by machinery, accomplish laborsaving, save time, material-saving, and improve cleaning quality, it is the main purpose of this patent, simultaneously, a kind of feasible automatic steel ball cleaning machine is provided for the enterprise that produces miniature iron shot, thereby improves the quality of China's steel ball.
The utility model content
For solving the problems of the technologies described above, the purpose of this utility model provides a kind ofly can clean miniature iron shot, steel ball surface not damaged in cleaning, the miniature iron shot automatic rinser that the operating efficiency of cleaning improves greatly.
Miniature iron shot automatic rinser of the present utility model, comprise body, transmission device, Material collecting box for harvesting, cleaning device and dehydration barrel, described transmission device comprises motor and transmits guipure, described motor links to each other with described transmission guipure, the aperture of described transmission guipure is less than the diameter of steel ball, described Material collecting box for harvesting bottom is provided with discharging opening, described discharging opening is positioned at the top of described transmission guipure input, described dehydration barrel is positioned at the below of described transmission guipure output, be disposed with first cleaning section in the described cleaning device, the hot cleaning section of cleaning agent and second cleaning section, described first cleaning section, be provided with at least one nozzle in the hot cleaning section of described cleaning agent and described second cleaning section.
Miniature iron shot automatic rinser of the present utility model also is provided with adjusting device on the described Material collecting box for harvesting, described adjusting device is regulated the distance of described discharging opening and described transmission guipure.
Miniature iron shot automatic rinser of the present utility model, described motor are buncher.
Miniature iron shot automatic rinser of the present utility model, described nozzle are atomizer.
Miniature iron shot automatic rinser of the present utility model, described nozzle dislocation is arranged in the cleaning device.
Miniature iron shot automatic rinser of the present utility model, described first cleaning section is provided with first water inlet and first discharge outlet, described second cleaning section is provided with second water inlet, second delivery port, water purification reuse water tank and water purification tower, described water purification tower links to each other with described second water inlet, described water purification reuse water tank links to each other with described second delivery port, and described water purification reuse water tank links to each other with described first water inlet.
Miniature iron shot automatic rinser of the present utility model also is provided with first booster water pump between described water purification reuse water tank and described first water inlet, also is provided with second booster water pump between described water purification tower and described second water inlet.
Miniature iron shot automatic rinser of the present utility model, the hot cleaning section of described cleaning agent also is provided with heat and cleans water tank, the 3rd water inlet and the 3rd delivery port, described heat is cleaned water tank and is linked to each other with described the 3rd water inlet, and described heat cleaning water tank links to each other with described the 3rd delivery port.
Miniature iron shot automatic rinser of the present utility model also is provided with baffle plate on the described body, described baffle plate is positioned at described transmission guipure both sides, and fits with described transmission guipure edge.
Miniature iron shot automatic rinser of the present utility model, described body are PVC plate body.
Compared with prior art, the beneficial effects of the utility model are: use the less transmission guipure in aperture, bearing micro steel ball effectively, gearing by motor, with these miniature iron shots carry successively by washing, cleaning agent heat is washed and clear water is washed, fall into the dehydration barrel dehydration then, not only cleaned miniature iron shot effectively, realized full-automatic operation, the operating efficiency of cleaning improves greatly, and prevented that the cleaning that artificial cleaning brings is inhomogeneous, and the steel ball surface damage of inevitably colliding with and bringing.
Material collecting box for harvesting is provided with adjusting device, like this, can regulate discharging opening and the distance that transmits guipure effectively, when steel ball being dropped on transmit on the guipure, can realize that individual layer evenly arranges, and avoids the overlapping of steel ball and piles up, and effectively improves cleannes in the cleaning process; Motor is buncher, can control steel ball effectively by the time of cleaning device, effectively efficient and the cleannes of control cleaning; Nozzle is atomizer, has not only saved water effectively, can also increase cleaning area, improves cleaning performance; The dislocation of nozzle is arranged, and can also avoid cleaning the dead angle effectively, improves cleannes; Setting and the connected mode of water purification reuse water tank can be back to the used comparatively clean water of second cleaning section first cleaning section and reuse, and under the situation that does not influence cleannes, have saved water effectively; The setting of booster water pump can effectively increase the hydraulic pressure that sprays in the cleaning process nozzle, has improved the cleaning effect of steel ball; Heat is cleaned the water circulation in the water tank, can reuse water resource effectively, has saved water; The design of baffle plate can effectively prevent in the cleaning process, and steel ball falls outside the transmission guipure; PVC plate body has not only alleviated weight, and has effectively prevented the scratch to steel ball.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of cleaning device in the utility model.
The specific embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present utility model is described in further detail.Following examples are used for explanation the utility model, but are not used for limiting scope of the present utility model.
As shown in Figure 1, miniature iron shot automatic rinser of the present utility model, comprise body 1, transmission device 2, Material collecting box for harvesting 3, cleaning device 4 and dehydration barrel 5, transmission device 2 comprises motor 6 and transmits guipure 7, motor 6 links to each other with transmission guipure 7, transmit the aperture of guipure 7 less than the diameter of steel ball, Material collecting box for harvesting 3 bottoms are provided with discharging opening 8, discharging opening 8 is positioned at the top of transmitting guipure 7 inputs, dehydration barrel 5 is positioned at the below of transmitting guipure 7 outputs, be disposed with first cleaning section 9 in the cleaning device 4, the hot cleaning section 10 of cleaning agent and second cleaning section, 11, the first cleaning sections 9, be provided with at least one nozzle 12 in the hot cleaning section 10 of cleaning agent and second cleaning section 11; Like this, pour steel ball to be cleaned into Material collecting box for harvesting, start motor then, (the hot rinse water of the hot cleaning section of cleaning agent need be heated to more than 70 ℃ in advance to open cleaning device, temperature control can realize by installing the electronic temperature control system additional), along with the movement that transmits guipure, steel ball in the Material collecting box for harvesting just is tiled in and transmits on the guipure, slowly move to first cleaning section, the purpose of first cleaning section is with dirty mill liquid flush away, steel ball slowly moves to the hot cleaning section of cleaning agent subsequently, what heat was cleaned usefulness is the hot water that has added cleaning agent, purpose is thorough foul flush away with steel ball surface, and steel ball slowly moves to second cleaning section subsequently, and purpose is thorough cleaning agent wash clean with steel ball surface; Steel ball after cleaning is slowly delivered to and is tumbled in the dehydration barrel through transmitting guipure, finishes whole cleaning process.Whole cleaning process continuous uninterrupted is because the uniform motion of conveyer belt has guaranteed the uniformity of steel ball cleaning cleanliness factor by the gross; In addition, the end that transmits guipure can also arrange ball mouth, like this, can prevent steel ball colliding with at output stage effectively; Because it is optional to transmit the aperture of guipure, such as selecting 25 purpose nylon wires, can handle the miniature iron shot than minor diameter like this; Such cleaning process has not only been cleaned miniature iron shot effectively, has realized full-automatic operation, and the operating efficiency of cleaning improves greatly, and has prevented that the cleaning that artificial cleaning brings is inhomogeneous, and the steel ball surface damage of inevitably colliding with and bringing
In order to regulate steel ball in the tiling effect that transmits on the guipure, also be provided with adjusting device 13 on the Material collecting box for harvesting, adjusting device 13 is regulated discharging opening and the distance that transmits guipure; Like this, can regulate discharging opening and the distance that transmits guipure effectively, when steel ball being dropped on transmit on the guipure, can realize that individual layer evenly arranges, avoid the overlapping of steel ball and pile up, effectively improve cleannes in the cleaning process.
In order to improve the effect of cleaning, motor 6 is buncher, and such as selecting 60W, the buncher of 30rpm adds the electronics speed regulator and uses; Like this, transfer slow motor speed, can improve the cleannes of steel ball, transfer fast motor speed, the time that can accelerate to clean again, so, under the situation of not losing cleannes, can effectively regulate efficient and the cleannes of cleaning by the time of control steel ball by cleaning device; In general, during operating speed 8-10rpm, cleaning performance is better.
In order to improve cleaning performance and using water wisely, nozzle 12 is atomizer; Like this, can not only save water resource, and increase spray area with cleaning water with vaporific ejection, improved the effect of cleaning.
In order further to improve cleaning performance, nozzle 12 dislocation are arranged in the cleaning device; Like this, can avoid cleaning the dead angle effectively, improve cleannes.
As depicted in figs. 1 and 2, for further using water wisely, first cleaning section 9 is provided with first water inlet 14 and first discharge outlet 15, second cleaning section 11 is provided with second water inlet 16, second delivery port 17, water purification reuse water tank 18 and water purification tower 19, water purification tower 19 links to each other with second water inlet 16, water purification reuse water tank 18 links to each other with second delivery port 17, and water purification reuse water tank 18 links to each other with first water inlet 14; Like this, therefore not harsh for the cleannes requirement of water because the purpose of first cleaning section is with dirty mill liquid flush away, with the water of the second cleaning section, be back to the first cleaning section cleaning, not only can not influence the effect of cleaning, and effectively save water; In addition, in the water purification tower filter can also be set, such as 1 micron filter, and the supercharging filtration, like this, can improve the cleanliness factor of water, effectively improve the effect of cleaning.
As depicted in figs. 1 and 2, in order to improve the effect of cleaning, also be provided with first booster water pump 20 between water purification reuse water tank 18 and first water inlet 14, also be provided with second booster water pump 21 between water purification tower 19 and second water inlet 16; Like this, can effectively increase the hydraulic pressure that sprays in the cleaning process nozzle, improve the cleaning effect of steel ball, during use, can select to use the 300W booster water pump, 3/4 o'clock water pipe is to reduce hydraulic losses.
As depicted in figs. 1 and 2, for further using water wisely, the hot cleaning section 10 of cleaning agent also is provided with heat and cleans water tank 22, the 3rd water inlet 23 and the 3rd delivery port 24, and heat is cleaned water tank 22 and linked to each other with the 3rd water inlet 23, and the hot water tank 22 that cleans links to each other with the 3rd delivery port 24; Like this, because the water that heat is cleaned in the water tank contains cleaning agent, under the situation of cleaning agent content abundance, reuse the effect that does not influence cleaning, therefore the water that heat can be cleaned in the water tank recycles, and can save water effectively.
In addition, also be provided with baffle plate on the body, baffle plate is positioned at and transmits the guipure both sides, and fits with transmission guipure edge; Like this, can prevent effectively in the cleaning process that steel ball falls outside the transmission guipure.
In order further to improve result of use, body 1 is PVC plate body; Like this, not only alleviate weight, and effectively prevented the scratch to steel ball.
In addition, miniature iron shot automatic rinser of the present utility model also has following making main points:
1, also can be provided with the load-bearing carrying roller under the transmission guipure, the load-bearing carrying roller is made with diameter 10mm stainless steel tube, effectively supports the running that transmits guipure, prevents from simultaneously will being out of shape in hot cleaning process;
2, transmission glue rod is made of soft Cowhells, and with the frictional force between increase and the foraminous conveyer, power transmission shaft is close-fitting with it;
The above only is preferred embodiment of the present utility model; should be understood that; for those skilled in the art; under the prerequisite that does not break away from the utility model know-why; can also make some improvement and modification, these improve and modification also should be considered as protection domain of the present utility model.
Claims (10)
1. miniature iron shot automatic rinser, it is characterized in that: comprise body, transmission device, Material collecting box for harvesting, cleaning device and dehydration barrel, described transmission device comprises motor and transmits guipure, described motor links to each other with described transmission guipure, the aperture of described transmission guipure is less than the diameter of steel ball, described Material collecting box for harvesting bottom is provided with discharging opening, described discharging opening is positioned at the top of described transmission guipure input, described dehydration barrel is positioned at the below of described transmission guipure output, be disposed with first cleaning section in the described cleaning device, the hot cleaning section of cleaning agent and second cleaning section, described first cleaning section, be provided with at least one nozzle in the hot cleaning section of described cleaning agent and described second cleaning section.
2. miniature iron shot automatic rinser as claimed in claim 1 is characterized in that, also is provided with adjusting device on the described Material collecting box for harvesting, and described adjusting device is regulated the distance of described discharging opening and described transmission guipure.
3. miniature iron shot automatic rinser as claimed in claim 1 is characterized in that, described motor is buncher.
4. miniature iron shot automatic rinser as claimed in claim 1 is characterized in that, described nozzle is atomizer.
5. miniature iron shot automatic rinser as claimed in claim 1 is characterized in that, described nozzle dislocation is arranged in the cleaning device.
6. miniature iron shot automatic rinser as claimed in claim 1, it is characterized in that, described first cleaning section is provided with first water inlet and first discharge outlet, described second cleaning section is provided with second water inlet, second delivery port, water purification reuse water tank and water purification tower, described water purification tower links to each other with described second water inlet, described water purification reuse water tank links to each other with described second delivery port, and described water purification reuse water tank links to each other with first water inlet.
7. miniature iron shot automatic rinser as claimed in claim 6 is characterized in that, also is provided with first booster water pump between described water purification reuse water tank and described first water inlet, also is provided with second booster water pump between described water purification tower and described second water inlet.
8. miniature iron shot automatic rinser as claimed in claim 1, it is characterized in that, the hot cleaning section of described cleaning agent also is provided with heat and cleans water tank, the 3rd water inlet and the 3rd delivery port, described heat is cleaned water tank and is linked to each other with described the 3rd water inlet, and described heat cleaning water tank links to each other with described the 3rd delivery port.
9. miniature iron shot automatic rinser as claimed in claim 1 is characterized in that, also is provided with baffle plate on the described body, and described baffle plate is positioned at described transmission guipure both sides, and fits with described transmission guipure edge.
10. miniature iron shot automatic rinser as claimed in claim 1 is characterized in that, described body is PVC plate body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220613490 CN203061468U (en) | 2012-11-20 | 2012-11-20 | Automatic cleaning machine for mini-size steel balls |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220613490 CN203061468U (en) | 2012-11-20 | 2012-11-20 | Automatic cleaning machine for mini-size steel balls |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203061468U true CN203061468U (en) | 2013-07-17 |
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ID=48760294
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220613490 Expired - Fee Related CN203061468U (en) | 2012-11-20 | 2012-11-20 | Automatic cleaning machine for mini-size steel balls |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203061468U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103662642A (en) * | 2013-11-25 | 2014-03-26 | 江苏力星通用钢球股份有限公司 | Mechanical arm type ball outlet conveyor of steel ball eddy current flaw detector |
| CN104815809A (en) * | 2015-05-22 | 2015-08-05 | 吴江市欧诚包装材料制品有限公司 | Cleaning device for removing oil contamination of steel ball |
| CN107574443A (en) * | 2017-09-22 | 2018-01-12 | 中国航发哈尔滨轴承有限公司 | A kind of method that steel ball is cleaned using industrial cleaning agent |
| CN108382793A (en) * | 2018-04-02 | 2018-08-10 | 芜湖市诚信锌合金有限公司 | A kind of intermittent steel ball processing conveying mechanism |
| WO2020114259A1 (en) * | 2018-12-04 | 2020-06-11 | 苏州中门子工业炉科技有限公司 | Cleaning apparatus for heat treatment of bearing micro steel ball |
-
2012
- 2012-11-20 CN CN 201220613490 patent/CN203061468U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103662642A (en) * | 2013-11-25 | 2014-03-26 | 江苏力星通用钢球股份有限公司 | Mechanical arm type ball outlet conveyor of steel ball eddy current flaw detector |
| CN104815809A (en) * | 2015-05-22 | 2015-08-05 | 吴江市欧诚包装材料制品有限公司 | Cleaning device for removing oil contamination of steel ball |
| CN107574443A (en) * | 2017-09-22 | 2018-01-12 | 中国航发哈尔滨轴承有限公司 | A kind of method that steel ball is cleaned using industrial cleaning agent |
| CN108382793A (en) * | 2018-04-02 | 2018-08-10 | 芜湖市诚信锌合金有限公司 | A kind of intermittent steel ball processing conveying mechanism |
| WO2020114259A1 (en) * | 2018-12-04 | 2020-06-11 | 苏州中门子工业炉科技有限公司 | Cleaning apparatus for heat treatment of bearing micro steel ball |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130717 Termination date: 20141120 |
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| EXPY | Termination of patent right or utility model |