CN102211350B - Artificial stone manufacturing equipment and method - Google Patents
Artificial stone manufacturing equipment and method Download PDFInfo
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- CN102211350B CN102211350B CN 201010140552 CN201010140552A CN102211350B CN 102211350 B CN102211350 B CN 102211350B CN 201010140552 CN201010140552 CN 201010140552 CN 201010140552 A CN201010140552 A CN 201010140552A CN 102211350 B CN102211350 B CN 102211350B
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Abstract
The invention relates to an artificial stone manufacturing equipment and method. In the artificial stone manufacturing process, preset coloring materials are mixed to form a blended one-color material by using coloring material mixing equipment, different one-color sand materials are slightly mixed by using a sand coloring material mixing device to form a multilayer material after the blended one-color material is uniformly mixed with a gel material and a sand material by using the sand coloring material mixing device, and the multilayer material is put into a forming die to produce multi-color multilayer artificial stone. In the invention, the different one-color sand materials are mixed and blended to form the multilayer material through a large-scale mixing device, and the multilayer material is formed into the multi-color multilayer artificial stone in a squeezing manner through the forming die, thus the artificial stone like natural stone with special textures and colors is produced; in addition, complex processes for manufacturing the traditional artificial stone can also be reduced, and the labor cost can be lowered.
Description
Technical field
The relevant a kind of artificial stone manufacturing equipment of the present invention and manufacture method thereof refer to artificial stone manufacturing equipment and manufacture method thereof that a kind of integrated control system operates especially.
Background technology
The most frequently used base material is exactly concrete and stone material in now architectural engineering, concrete steel building with the modern times, no matter be stone column, stone rank, floor ... Deng all being to be used as decorating structure at the outside lithotome that coats of concrete, but obtaining, process, transport, installing owing to lithotome ... etc. various factor affecting, often cause the cost of manufacture of lithotome expensive, so general building is to replace lithotome with ceramic tile or other converted products mostly.
The Cost Problems that uses for solving the building stone material, then the someone develops a kind of lightweight, construction is convenient, obtain and reach easily artificial stone with low cost, tradition artificial stone system is put in sand grains first different material grooves, and it is inner that the pulpous state material of the density of different colours is injected respectively different material grooves, again the sand grains in the material groove and pulpous state material are fully mixed, make the inner paste that produces different colours and density of material groove, then paste is evenly sent into material collecting tank internal mix colorant, uniform stirring mixing paste and colorant form mixed material again, immediately mixed material is carried out extrusion process from the material collecting tank delivered inside to a molding tool, namely can be made into artificial stone's semi-finished product, after the sclerosis of artificial stone's semi-finished product high temperature drying, namely produce artificial stone's finished product.
General traditional artificial stone's making apparatus is to mix in the board in difference respectively, evenly mix by opening agitating device after the manual confirmation allotment mixed proportion, and then the material finished is seen through manpower move to another board and carry out follow-up mixing or operations for forming, the traditional artificial stone's making apparatus of this kind often manufacturing process is loaded down with trivial details and need to consume many human costs.
In addition; the made artificial stone of legacy equipment is by the material granule mixing of different colours and is evenly distributed on the artificial stone surface; its appearance only can be made the artificial stone of an even color and dull moulding; can't make the special texture color and luster such as lithotome; therefore; in order to allow the artificial stone replace lithotome fully, artificial stone's making apparatus is real to have the space of improvement with necessary.
Summary of the invention
Main purpose of the present invention aims to provide a kind of artificial stone manufacturing equipment and manufacture method thereof, and integrated control system is controlled the mixed proportion of artificial stone material and the step of whole processing procedure, reduces by this loaded down with trivial details manufacturing process and reduces human cost.
Another object of the present invention is to see through large-scale mixing arrangement and cooperate many group making apparatus, but cooperate simultaneously the stirring of automation program setting vernier control to mix, and by the extrusion modling of mould, allow different multi-level materials make the multi-level artificial stone of polychrome such as lithotome special texture color and luster.
For reaching described purpose, the artificial manufacturing apparatus made of stones of the present invention is made of one or more coloring material for mixing equipment, one or more sand coloring material mixer, an adjustable stirring device and a molding tool.
Above-mentioned coloring material for mixing equipment is provided with one or more colorant buckets that possesses transfer pipeline, and be connected to a colorant agitator by transfer pipeline, above-mentioned colorant bucket inside respectively is provided with the default colorant of a different color, above-mentioned transfer pipeline is provided with one in order to control the control module of colorant export ratio, and formation one mediation is monochromatic expects and above-mentioned colorant agitator mixes in order to the colorant uniform stirring with above-mentioned colorant bucket.
Above-mentioned sand coloring material mixer arranges the monochromatic charging basket of mediation, gel bucket and the sand charging basket with transfer pipeline, and is connected to respectively a sand look agitator by different transfer pipelines; The monochromatic charging basket of above-mentioned mediation inside has the above-mentioned gel bucket of the monochrome of mediation material inside and is provided with a gel rubber material, above-mentioned sand charging basket inside is provided with a default sand material, expect by monochrome in order to being in harmonious proportion for above-mentioned sand look agitator, gel rubber material reaches default sand material and is uniformly mixed to form a single smalt material, and different transfer pipelines is respectively equipped with one in order to control the control module of colorant, gel or sand material export ratio.
Above-mentioned adjustable stirring device is connected in above-mentioned sand look agitator with transfer pipeline, different single smalt materials is mixed little mixing form a multi-level material; Above-mentioned transfer pipeline is provided with one in order to control the control module of above-mentioned single smalt material export ratio.
Above-mentioned mould is connected in above-mentioned adjustable stirring device with transfer pipeline, and employing extrusion modling mode is the multi-level artificial stone of a polychrome with multi-level forming materials; Above-mentioned transfer pipeline is provided with one in order to control the control module of multi-level material output quantity.
In a preferred embodiment, above-mentioned gel rubber material is a single colloid; In another preferred embodiment, above-mentioned gel rubber material is to mix institute by two or more different colloids to consist of.Above-mentioned gel rubber material makes it produce specific density and a pliability in order to the mixed the colorful one sand material of sclerosis and bonding.Above-mentioned default sand material is quartz sand, ore sand, glass sand, silica-based ore or contains the wherein a kind of of silicates ore.
Artificial stone manufacture method of the present invention, its step comprises: (A) use coloring material for mixing equipment different colorant uniform stirrings are mixed the monochromatic material of mediation that formation one is preset; (B) cooperate a gel rubber material and a default sand material to carry out mixed processing in the monochromatic material of above-mentioned mediation with the sand coloring material mixer and form a single smalt material; (C) do not form multi-level material after the single smalt material of same attitude is processed via adjustable stirring device by the sand coloring material mixer; And (D) multi-level material is put into mould, and make a multi-level artificial stone of polychrome with particular color texture in the extrusion modling mode.
Above-mentioned steps (A) comprises: different colorants are put into corresponding colorant bucket separately; And control colorant is delivered to the colorant agitator by transfer pipeline ratio with the control module of correspondence; And the monochromatic material of colorant agitator uniform stirring formation mediation is placed on the monochromatic charging basket of mediation.
Above-mentioned steps (B) comprises: the monochromatic material of mediation of monochromatic charging basket of will being in harmonious proportion is delivered to sand look agitator by transfer pipeline, and controls the conveying ratio by control module; The gel rubber material of gel bucket and the default sand material of sand charging basket are delivered to sand look agitator by transfer pipeline, and control the conveying ratio by control module; And will be in harmonious proportion monochromatic material, gel rubber material by sand look agitator and mix to form a single smalt material with default sand material uniform stirring, and control the material proportion that is delivered to adjustable stirring device by the control module of transfer pipeline.
In a preferred embodiment, above-mentioned gel rubber material is a single colloid; In another preferred embodiment, the above-mentioned gel rubber material of above-mentioned gel rubber material is to mix institute by two or more different colloids to consist of.Above-mentioned gel rubber material makes it produce specific density and a pliability in order to the mixed the colorful one sand material of sclerosis and bonding.Above-mentioned default sand material is quartz sand, ore sand, glass sand, silica-based ore or contains the wherein a kind of of silicates ore.
The invention has the advantages that: in conjunction with the mixing board of the various different efficacies in the artificial stone manufacturing process, and cooperate control system to control the mixed proportion of artificial stone material and the step of whole processing procedure, reduce by this loaded down with trivial details manufacturing process and reduce human cost, simultaneously, but the stirring that cooperates automation program setting vernier control mixes and the extrusion modling of mould, allows multi-level material make artificial stone such as lithotome special texture color and luster.
Description of drawings
Fig. 1 is the schematic diagram of artificial manufacturing apparatus one preferred embodiment made of stones of the present invention;
Fig. 2 is the structural representation of coloring material for mixing equipment of the present invention;
Fig. 3 is the structural representation of sand coloring material mixer of the present invention;
Fig. 4 is the block diagram of artificial spar making method one preferred embodiment of the present invention;
Fig. 5 is the detailed step figure of the artificial spar making method step of the present invention (A); And
Fig. 6 is the detailed step figure of the artificial spar making method step of the present invention (B).
[primary clustering symbol description]
10------coloring material for mixing equipment 24------sand look agitator
11------colorant bucket 25------transfer pipeline
12------transfer pipeline 26------control module
13------colorant agitator 30------adjustable stirring device
14------control module 31------transfer pipeline
20------sand coloring material mixer 32------control module
21------is in harmonious proportion monochromatic charging basket 40------mould
22------gel bucket 41------transfer pipeline
23------sand charging basket 42------control module
The specific embodiment
For ease of further structure of the present invention, use and feature thereof being had the clear and definite full and accurate understanding of darker one deck and understanding, now enumerate preferred embodiment, cooperate accompanying drawing to be described in detail as follows:
At first, see also shown in Figure 1ly, the artificial manufacturing apparatus made of stones of the present invention is made of one or more coloring material for mixing equipment 10, one or more sand coloring material mixer 20, an adjustable stirring device 30 and a molding tool 40.
See also shown in Figure 2, above-mentioned coloring material for mixing equipment 10 is provided with one or more colorant buckets 11 that possesses transfer pipeline 12, and be connected to a colorant agitator 13 by transfer pipeline 12, above-mentioned colorant bucket 11 inside respectively are provided with the default colorant of a different color, above-mentioned transfer pipeline 12 is provided with a control module 14 in order to control the colorant export ratio, and above-mentioned colorant agitator 13 forms one in order to the colorant uniform stirring with above-mentioned colorant bucket 11 and is in harmonious proportion monochromatic material.
In diagram one preferred embodiment, coloring material for mixing equipment of the present invention has the colorant bucket 11 of four different colours and four control modules 14 of corresponding control, but this is only with for conveniently illustrating, be not in a limitative way, that is the present invention can arrange according to the color conditioning demand of artificial stone the quantity of colorant bucket 11 and control module 14.
See also shown in Figure 3ly, above-mentioned sand coloring material mixer 20 arranges the monochromatic charging basket 21 of mediation, gel bucket 22 and the sand charging basket 23 with transfer pipeline 25, and is connected to respectively a sand look agitator 24 by different transfer pipelines 25; The monochromatic charging basket of above-mentioned mediation 21 inside have the monochrome of mediation material, above-mentioned gel bucket 22 inside are provided with a gel rubber material, above-mentioned sand charging basket 23 inside are provided with a default sand material, expect by monochrome in order to being in harmonious proportion for above-mentioned sand look agitator 24, gel rubber material reaches default sand material and is uniformly mixed to form a single smalt material, and different transfer pipelines 25 is respectively equipped with one in order to control the control module 26 of colorant, gel or sand material export ratio.
Wherein, above-mentioned default sand material can be quartz sand, ore sand, glass sand, silica-based ore or contains any materials such as silicates ore.In a preferred embodiment, above-mentioned gel rubber material is a single colloid; In another preferred embodiment, above-mentioned gel rubber material is to mix institute by two or more different colloids to consist of.
Above-mentioned gel rubber material is in order to the mixed the colorful one sand material of sclerosis and bonding, make it produce specific density and a pliability, the tradition lithotome only can cut moulding in the right angle mode, only can be fixed by two orthogonal modes of pasting when so it sticks in the wall corner, review artificial stone of the present invention because be to be binded by gel rubber material, therefore artificial stone itself can have certain pliability, so artificial stone can be made a special construction with arc curvature, artificial stone can be used widely in this design.
In diagram one preferred embodiment, sand coloring material mixer 20 of the present invention has five groups of mutually control modules 26 of the corresponding monochromatic charging basket 21 of mediation, gel bucket 22, sand charging basket 23 and respective amount, but this is equally with for conveniently illustrating, be not in a limitative way, that is the present invention can arrange according to the allotment demand quantity of mediation monochromatic charging basket 21, gel bucket 22 and sand charging basket 23.
Above-mentioned adjustable stirring device 30 is connected in above-mentioned sand look agitator 24 with transfer pipeline 31, different single smalt materials is mixed little mixing form a multi-level material; Above-mentioned transfer pipeline 31 is provided with one in order to control the control module 32 of above-mentioned single smalt material export ratio.
Above-mentioned mould 40 is connected in above-mentioned adjustable stirring device 30 with transfer pipeline 41, and employing extrusion modling mode is the multi-level artificial stone of a polychrome with multi-level forming materials; Above-mentioned transfer pipeline 41 is provided with a control module 42 in order to control multi-level material output quantity.
See also shown in Figure 4, in the diagram one preferred embodiment in, the artificial spar making method of the present invention comprises following steps:
(A) use coloring material for mixing equipment 10 different colorant uniform stirrings are mixed the monochromatic material of mediation that formation one is preset;
(B) cooperate a gel rubber material and a default sand material to carry out mixed processing in the monochromatic material of above-mentioned mediation with sand coloring material mixer 20 and form a single smalt material;
(C) do not form multi-level material after the single smalt material of same attitude is processed via adjustable stirring device 30 by sand coloring material mixer 20; And
(D) multi-level material is put into mould 40, and make a multi-level artificial stone of polychrome with particular color texture in the extrusion modling mode.
See also shown in Figure 5ly, step of the present invention (A) comprises following steps:
Different colorants are put into corresponding colorant bucket 11 separately;
Control colorant is delivered to colorant agitator 13 by transfer pipeline 12 ratio with the control module 14 of correspondence; And
See also shown in Figure 6ly, step of the present invention (B) comprises following steps:
The monochromatic material of the mediation of the monochromatic charging basket 21 of mediation is delivered to sand look agitator 24 by transfer pipeline 25, and controls the conveying ratio by control module 26;
The gel rubber material of gel bucket 22 and the default sand material of sand charging basket 23 are delivered to sand look agitator 24 by transfer pipeline 25, and control the conveying ratio by control module 26; And
To be in harmonious proportion monochromatic material, gel rubber material by sand look agitator 24 mixes to form a single smalt material with default sand material uniform stirring, and controls the material proportion that is delivered to adjustable stirring device 30 by the control module 32 of transfer pipeline 31.
By aforesaid whole production method as can be known, the present invention uses a colorant mixing apparatus 10 in the processing procedure of artificial stone will preset coloring material for mixing, and will be in harmonious proportion after monochromatic material and gel rubber material, sand material be uniformly mixed to form a single smalt material with a sand coloring material mixer 20, by sand coloring material mixer 20 the more single smalt material of difference is carried out little mix to process form a multi-level material, at last multi-level material is put into mould 40 and is made the seemingly artificial stone of the special texture color and luster of lithotome of Yi Hold-those in the extrusion process mode.
In sum, the present invention makes things convenient for the user to operate at artificial stone manufacturing process integrated control system, reduce by this loaded down with trivial details manufacturing process and reduce human cost, see through simultaneously many group making apparatus and cooperate large-scale mixing arrangement, but and cooperate mixing of automation program setting vernier control, allow the mixed multi-level artificial stone of polychrome of making such as lithotome special texture color and luster of multi-level material.
Above illustrated embodiment only is not in a limitative way with the present invention for convenience of description, not from the present invention's spirit category, is familiar with various Simple transformeds and modification that industry technical staff can do, all must include in the scope of patent protection of the present invention.
Claims (10)
1. artificial stone manufacturing equipment is characterized in that comprising following structure:
One or more coloring material for mixing equipment, above-mentioned coloring material for mixing equipment is provided with one or more colorant buckets that possesses transfer pipeline, and be connected to a colorant agitator by transfer pipeline, above-mentioned colorant bucket inside respectively is provided with the default colorant of a different color, and above-mentioned colorant agitator forms the monochromatic material of a mediation in order to the colorant uniform stirring with above-mentioned colorant bucket;
One or more sand coloring material mixer, above-mentioned sand coloring material mixer arranges the monochromatic charging basket of mediation, gel bucket and the sand charging basket with transfer pipeline, and be connected to respectively a sand look agitator by different transfer pipelines, the monochromatic charging basket of above-mentioned mediation inside has the monochrome of mediation material, above-mentioned gel bucket inside is provided with a gel rubber material, and above-mentioned sand charging basket inside is provided with
One default sand material, monochrome will be expected, gel rubber material reaches default sand material and is uniformly mixed to form a single smalt material and above-mentioned sand look agitator will be in order to being in harmonious proportion;
One adjustable stirring device is connected in above-mentioned sand look agitator with transfer pipeline, different single smalt materials is mixed little mixing form a multi-level material; And
A molding tool is connected in above-mentioned adjustable stirring device with transfer pipeline, and employing extrusion modling mode is the multi-level artificial stone of a polychrome with multi-level forming materials;
Wherein, each different transfer pipeline is respectively equipped with the control module of a control respective material export ratio.
2. described artificial stone manufacturing equipment according to claim 1, it is characterized in that: described default sand material is ore sand, silica-based ore or contains the wherein a kind of of silicates ore.
3. described artificial stone manufacturing equipment according to claim 1, it is characterized in that: described gel rubber material is a single colloid.
4. described artificial stone manufacturing equipment according to claim 1, it is characterized in that: described gel rubber material is to mix institute by two or more different colloids to consist of.
5. artificial stone manufacture method is characterized in that comprising following steps:
(A) use coloring material for mixing equipment different colorant uniform stirrings are mixed the monochromatic material of mediation that formation one is preset;
(B) cooperate a gel rubber material and a default sand material to carry out mixed processing in the monochromatic material of above-mentioned mediation with the sand coloring material mixer and form a single smalt material;
(C) do not form multi-level material after the single smalt material of same attitude is processed via adjustable stirring device by the sand coloring material mixer; And
(D) multi-level material is put into mould, and make a multi-level artificial stone of polychrome with particular color texture in the extrusion modling mode.
6. described artificial stone manufacture method according to claim 5, it is characterized in that: described steps A comprises:
Different colorants are put into corresponding colorant bucket separately;
And control colorant is delivered to the colorant agitator by transfer pipeline ratio with the control module of correspondence; And
Colorant agitator uniform stirring forms the monochromatic material of mediation and is placed on the monochromatic charging basket of mediation.
7. described artificial stone manufacture method according to claim 5, it is characterized in that: described step (B) comprises:
The monochromatic material of the mediation of the monochromatic charging basket of mediation is delivered to sand look agitator by transfer pipeline, and controls the conveying ratio by control module;
The gel rubber material of gel bucket and the default sand material of sand charging basket are delivered to sand look agitator by transfer pipeline, and control the conveying ratio by control module; And
To be in harmonious proportion monochromatic material, gel rubber material by sand look agitator mixes to form a single smalt material with default sand material uniform stirring, and controls the material proportion that is delivered to adjustable stirring device by the control module of transfer pipeline.
8. described artificial stone manufacture method according to claim 5, it is characterized in that: described sand material is ore sand, silica-based ore or contains the wherein a kind of of silicates ore.
9. described artificial stone manufacture method according to claim 5, it is characterized in that: described gel rubber material is a single colloid.
10. described artificial stone manufacture method according to claim 5, it is characterized in that: described gel rubber material is to mix institute by two or more different colloids to consist of.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010140552 CN102211350B (en) | 2010-04-07 | 2010-04-07 | Artificial stone manufacturing equipment and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN 201010140552 CN102211350B (en) | 2010-04-07 | 2010-04-07 | Artificial stone manufacturing equipment and method |
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| Publication Number | Publication Date |
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| CN102211350A CN102211350A (en) | 2011-10-12 |
| CN102211350B true CN102211350B (en) | 2013-01-23 |
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| CN 201010140552 Expired - Fee Related CN102211350B (en) | 2010-04-07 | 2010-04-07 | Artificial stone manufacturing equipment and method |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104802279A (en) * | 2014-01-23 | 2015-07-29 | 吴文鸿 | Method for preparing an artificial stone with decorative patterns |
| CN104354228A (en) * | 2014-10-20 | 2015-02-18 | 佛山高品环保技术有限公司 | Stirring device for mixing artificial stone raw materials |
| CN104526865A (en) * | 2015-01-06 | 2015-04-22 | 厦门市盛达凯嘉机器有限公司 | Environment-friendly artificial stone production line |
| CN104972558A (en) * | 2015-06-26 | 2015-10-14 | 汤雄跃 | Low resin content multicolor agglomerated stone production line |
| CN110712270B (en) * | 2019-10-20 | 2021-08-20 | 江龙 | Production process of foam concrete prefabricated part |
Citations (4)
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|---|---|---|---|---|
| CN1619079A (en) * | 2003-11-17 | 2005-05-25 | 杨德宁 | Tridimensional stone imitation pattern ceramic board material containing micro powder pattern and its manufacturing method and product |
| CN1891421A (en) * | 2005-06-03 | 2007-01-10 | 杨德宁 | Hollow pattern template vertical circulating system for making decorative board and technological method |
| CN101024294A (en) * | 2006-02-22 | 2007-08-29 | 杨德宁 | Technology for making pigment pattern edge to form colour stone-imitation seam by pattern die |
| CN101417474A (en) * | 2007-10-25 | 2009-04-29 | 李兴兵 | A kind of preparation method of artificial stone |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7700017B2 (en) * | 2003-08-25 | 2010-04-20 | Icestone Llc | Method for producing materials from recycled glass and cement compositions |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1619079A (en) * | 2003-11-17 | 2005-05-25 | 杨德宁 | Tridimensional stone imitation pattern ceramic board material containing micro powder pattern and its manufacturing method and product |
| CN1891421A (en) * | 2005-06-03 | 2007-01-10 | 杨德宁 | Hollow pattern template vertical circulating system for making decorative board and technological method |
| CN101024294A (en) * | 2006-02-22 | 2007-08-29 | 杨德宁 | Technology for making pigment pattern edge to form colour stone-imitation seam by pattern die |
| CN101417474A (en) * | 2007-10-25 | 2009-04-29 | 李兴兵 | A kind of preparation method of artificial stone |
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