CN102211010A - Paraffin wax melting and heat insulating device capable of automatically controlling temperature - Google Patents

Paraffin wax melting and heat insulating device capable of automatically controlling temperature Download PDF

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Publication number
CN102211010A
CN102211010A CN2011101214911A CN201110121491A CN102211010A CN 102211010 A CN102211010 A CN 102211010A CN 2011101214911 A CN2011101214911 A CN 2011101214911A CN 201110121491 A CN201110121491 A CN 201110121491A CN 102211010 A CN102211010 A CN 102211010A
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China
Prior art keywords
paraffin
paraffin wax
heating
thermocouple
casing
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Pending
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CN2011101214911A
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Chinese (zh)
Inventor
孙杰
李剑峰
高彪
葛茂杰
周长安
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Shandong University
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Shandong University
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Priority to CN2011101214911A priority Critical patent/CN102211010A/en
Publication of CN102211010A publication Critical patent/CN102211010A/en
Pending legal-status Critical Current

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Abstract

The invention provides a paraffin wax melting and heat insulating device capable of automatically controlling temperature, which comprises a box body, a paraffin wax container, a heating system and an agitating mechanism, wherein a box body cover is arranged on the upper end of the box body, and the agitating mechanism is arranged on the box body cover; the paraffin wax container is arranged in the box body, a heating layer and a heat insulating layer are arranged between the paraffin wax container and the box body, and heat conducting oil is filled in the heating layer; a paraffin wax outlet is arranged on the lower part of the box body; and the heating system comprises an electric heating wire, a paraffin wax thermocouple, a paraffin wax temperature controller, a heat conducting oil thermocouple and a heat conducting oil temperature controller, the paraffin wax thermocouple is arranged in the paraffin wax container, the paraffin wax thermocouple is connected with the paraffin wax temperature controller, both the electric heating wire and the heat conducting oil thermocouple are arranged in the heating layer, and both the electric heating wire and the heat conducting oil thermocouple are connected with the heat conducting oil temperature controller. The device can realize automatic control on paraffin wax temperature and meet the requirements for the melting and heat insulating properties of the paraffin wax in the processing process of filling weak rigid parts with paraffin wax.

Description

Temperature automatically controlled melted paraffin wax and attemperator
Technical field
The present invention relates to a kind of workpiece such as the whole frame of aero titanium alloy, beam, large-scale integral wallboard that are used at fusing and the attemperator of manufacture process, belong to melted paraffin wax and heat preservation technology field for raising workpiece paraffin that rigidity is filled.
Background technology
In the whole frame of aero titanium alloy, beam and large-scale integral wallboard manufacture process, for solving problems such as the easy cutter relieving that occurs, distortion, vibration in the processing of titanium alloy thin wall spare, need fill paraffin to rigidity part a little less than the titanium alloy frame class and improve rigidity, make efficient, the high-quality possibility that is processed into of the weak rigidity frame class part of titanium alloy.At present, at machine industry, lack melted paraffin wax and temperature controlled special equipment, melted paraffin wax mainly relies on traditional method heating, just relying on operating personnel's experience to carry out repeatable operation to the temperature of atoleine after the fusing controls, the paraffin temperature is affected by the external environment bigger, and the safety coefficient of this melted paraffin wax mode is lower, has reduced the efficient of on-the-spot processing.
Summary of the invention
The present invention is directed to the deficiency that existing melted paraffin wax and heat preservation technology exist, a kind of temperature automatically controlled melted paraffin wax and attemperator that is used for weak hard parts paraffin that process is filled is provided, this device can be realized the paraffin temperature auto control, have high heat-insulating property, the paraffin temperature is controlled within the scope of production technology demand always.
Temperature automatically controlled melted paraffin wax of the present invention and attemperator adopt following technical solution:
This temperature automatically controlled melted paraffin wax and attemperator comprise casing, paraffin container, heating system and rabbling mechanism, and the upper end of casing is equipped with Box Cover, and Box Cover has vacuum heat-insulating layer, and Box Cover is provided with rabbling mechanism; Be provided with the paraffin container in the casing, be provided with zone of heating and heat-insulation layer between paraffin container and the casing, heat-insulation layer is wrapped in the outside of zone of heating, is filled with conduction oil in the zone of heating; The top of casing is provided with the oil inlet pipe that is communicated with zone of heating, and the bottom of casing is provided with the oil drain out that is communicated with zone of heating, and the bottom of casing also is provided with the paraffin flow export that is communicated with the paraffin container; Heating system comprises heating wire, paraffin thermocouple, paraffin temperature controller, conduction oil thermocouple and conduction oil temperature controller, the paraffin thermocouple that is used to detect the melted paraffin temperature is arranged in the paraffin container, the paraffin thermocouple is connected with the paraffin temperature controller, heating wire and conduction oil thermocouple are installed in the zone of heating, and heating wire all is connected with the conduction oil temperature controller with the conduction oil thermocouple.
Described casing is installed on the underframe that has a castor, so that casing moves.
Described rabbling mechanism comprises whisk handle and puddler, and whisk handle is installed on the Box Cover, and puddler is connected with whisk handle, and the end of puddler is provided with symmetrical blading.
Described Box Cover is provided with form, with observation melted paraffin wax situation.
The outside of described casing is provided with the oil level display tube of observing conduction oil in the zone of heating.
The Pressure gauge and the safety valve that are communicated with zone of heating are installed on the described casing.
In the heating process, paraffin is stirred, when melted paraffin wax speed is improved, realize that the Tissue distribution of olefin material system components is even by rotating rabbling mechanism; Heat-insulation layer on the casing surrounds paraffin container and heating system, reduces the influence of environment temperature to device; Realize conduction oil temperature and paraffin temperature controlling by temperature controller.
The present invention can realize the paraffin temperature auto control, has high heat insulating ability, the paraffin temperature is controlled within the scope of production technology demand always, reduced environmental factor to the paraffin Temperature Influence, increased the security performance of operating process, improved production efficiency, reduced the manpower work, well satisfied paraffin and filled in the weak hard parts process fusing and heat-insulating property paraffin.
Description of drawings
Fig. 1 is the structural representation of temperature automatically controlled melted paraffin wax of the present invention and attemperator.
Fig. 2 is the rearview of Fig. 1.
Fig. 3 is the vertical view of Fig. 1.
Among the figure: 1, Box Cover, 2, casing, 3, the oil level display tube, 4, castor, 5, oil drain out, 6, the paraffin flow export, 7, underframe, 8, operation control box, 9, Pressure gauge, 10, oil inlet pipe, 11, safety valve, 12, hinge, 13, whisk handle, 14, puddler, 15, the paraffin container, 16, heat-insulation layer, 17, zone of heating, 18, first terminals, 19, the paraffin thermocouple, 20, the conduction oil thermocouple, 21, second terminals, 22, power line, 23, form, 24, the sealing heat keeper.
The specific embodiment
Temperature automatically controlled melted paraffin wax of the present invention and attemperator such as Fig. 1, Fig. 2 and shown in Figure 3 mainly comprise underframe 7, casing 2, paraffin container 15, heating system and rabbling mechanism.Casing 2 is installed on the underframe 7, and the upper end of casing 2 is equipped with Box Cover 1 (referring to Fig. 2) by hinge 12, and Box Cover 1 has the vacuum layer insulation construction, which is provided with form 23, with observation melted paraffin wax situation.The bottom of underframe 7 is equipped with castor 4, and whole device can be moved, and satisfies the paraffin filling work of aviation thin-wall part on a plurality of lathes.Be provided with paraffin container 15 in the casing 2, be provided with zone of heating 17 and heat-insulation layer 16 between paraffin container 15 and the casing 2, heat-insulation layer 16 is wrapped in the outside of zone of heating 17, is filled with conduction oil in the zone of heating 17, is provided with sealing heat keeper 24 in the heat-insulation layer 16 and is filled with perlite.The top of casing 2 is provided with the oil inlet pipe 10 that is communicated with zone of heating 17, and the bottom of casing 2 is provided with the oil drain out 5 that is communicated with zone of heating 17.The outside of casing 2 is provided with the oil level display tube 3 of conduction oil in the zone of heating 17.Be positioned at oil level display tube 3 tops on the casing 2 Pressure gauge 9 and safety valve 11 are installed.Paraffin container 15 is the cylindrical container that are made by high-termal conductivity major diameter welding tubing, the bottom of casing 2 also is provided with the paraffin flow export 6 that is communicated with paraffin container 15, mounting ball valve on the paraffin flow export 6 flows out with the control atoleine, is transported to target workpiece.
Be installed with operation control box 8 on the underframe 7, power switch button, emergency stop push button, conduction oil temperature controller and paraffin temperature controller have been installed on the operation control box 8.Each electric elements in the operation control box 8 are connected with external power source by power line 22.
Heating system comprises paraffin thermocouple 19, paraffin temperature controller, heating wire, conduction oil thermocouple 20 and conduction oil temperature controller.The paraffin thermocouple 19 that is used to detect the melted paraffin temperature is arranged in the paraffin container 15, paraffin thermocouple 19 is connected with paraffin temperature controller in the operation control box 8 by transmission line, the paraffin temperature controller records the paraffin temperature of fusing by paraffin thermocouple 19, and then it is controlled.Heating wire and conduction oil thermocouple 20 are installed in the zone of heating 17, conduction oil thermocouple 20 is connected by the conduction oil temperature controller in transmission line and the operation control box 8, and the two ends of heating wire i.e. first terminals 18 and second terminals 19 are connected by transmission line and operation control box 8 interior conduction oil temperature controllers.After the heating wire energising temperature conduction given the conduction oil in the zone of heating 17, by conduction oil heat is passed to paraffin in the paraffin container 15, the conduction oil temperature controller records the conduction oil temperature by conduction oil thermocouple 20, and then it is controlled.Before heating, conduction oil is joined in the zone of heating 17 by oil inlet pipe 10, observation oil level display tube 3 is to determine the oil mass of adding; In heating process, the pressure in the zone of heating 17 shows by Pressure gauge 9, and safety valve 11 is worked automatically and reduced pressure when pressure is excessive, guarantees security; After all working is finished, conduction oil can be discharged oil by oil drain out 5.This heating system can play insulation effect, and that can reduce the paraffin heat scatters and disappears energy savings.
Box Cover 1 is provided with rabbling mechanism.As shown in Figure 2, this rabbling mechanism comprises whisk handle 13 and puddler 14, and whisk handle 13 is installed on the Box Cover 1 by taper roll bearing, and puddler 14 links together with whisk handle 13, and the end of puddler 14 has the blade construction of symmetry.In heating process, drive puddler 14 and rotate, paraffin is stirred, when melted paraffin wax speed is improved, realize that the Tissue distribution of olefin material system components is even by rotation whisk handle 13.
In the melted paraffin process, operating personnel control heating system temperature and paraffin temperature by the control button on adjusting and the control operation case 8.According to the temperature of heating system that production technology requires and paraffin, regulate the paraffin temperature controller before the heating, make the temperature range of control meet technological requirement.All do not reach when controlling temperature separately in the temperature of heating system temperature and paraffin, heating system heats always, when arbitrary therein temperature reaches the control temperature, heating system is cut off the power supply automatically, when causing temperature to drop under the control temperature owing to heat radiation, heating system begins automatic heating again, and so circulation causes the paraffin temperature to be controlled within the scope of process requirements always.

Claims (6)

1. temperature automatically controlled melted paraffin wax and attemperator comprise casing, paraffin container, heating system and rabbling mechanism, and it is characterized in that: the upper end of casing is equipped with Box Cover, and Box Cover has vacuum heat-insulating layer, and Box Cover is provided with rabbling mechanism; Be provided with the paraffin container in the casing, be provided with zone of heating and heat-insulation layer between paraffin container and the casing, heat-insulation layer is wrapped in the outside of zone of heating, is filled with conduction oil in the zone of heating; The top of casing is provided with the oil inlet pipe that is communicated with zone of heating, and the bottom of casing is provided with the oil drain out that is communicated with zone of heating, and the bottom of casing also is provided with the paraffin flow export that is communicated with the paraffin container; Heating system comprises heating wire, paraffin thermocouple, paraffin temperature controller, conduction oil thermocouple and conduction oil temperature controller, the paraffin thermocouple that is used to detect the melted paraffin temperature is arranged in the paraffin container, the paraffin thermocouple is connected with the paraffin temperature controller, heating wire and conduction oil thermocouple are installed in the zone of heating, and heating wire all is connected with the conduction oil temperature controller with the conduction oil thermocouple.
2. temperature automatically controlled melted paraffin wax according to claim 1 and attemperator is characterized in that: described casing is installed on the underframe that has a castor.
3. temperature automatically controlled melted paraffin wax according to claim 1 and attemperator, it is characterized in that: described rabbling mechanism comprises whisk handle and puddler, whisk handle is installed on the Box Cover, and puddler is connected with whisk handle, and the end of puddler is provided with symmetrical blading.
4. temperature automatically controlled melted paraffin wax according to claim 1 and attemperator is characterized in that: described Box Cover is provided with form.
5. temperature automatically controlled melted paraffin wax according to claim 1 and attemperator is characterized in that: the outside of described casing is provided with the oil level display tube of observing conduction oil in the zone of heating.
6. temperature automatically controlled melted paraffin wax according to claim 1 and attemperator is characterized in that: Pressure gauge and the safety valve that is communicated with zone of heating is installed on the described casing.
CN2011101214911A 2011-05-11 2011-05-11 Paraffin wax melting and heat insulating device capable of automatically controlling temperature Pending CN102211010A (en)

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CN2011101214911A CN102211010A (en) 2011-05-11 2011-05-11 Paraffin wax melting and heat insulating device capable of automatically controlling temperature

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Application Number Priority Date Filing Date Title
CN2011101214911A CN102211010A (en) 2011-05-11 2011-05-11 Paraffin wax melting and heat insulating device capable of automatically controlling temperature

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CN102211010A true CN102211010A (en) 2011-10-12

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102962010A (en) * 2012-11-09 2013-03-13 唐云斌 Rapidly-melting device
CN102974278A (en) * 2012-11-09 2013-03-20 唐云斌 Rapid heat preservation device
CN104069761A (en) * 2014-07-18 2014-10-01 厦门固特威蜡制品有限公司 Fusion stirring furnace and preparation method for water soluble wax for casting
CN104845738A (en) * 2015-06-05 2015-08-19 刘新霞 Easy-collection type hot-melt extractor for beeswax
CN105233778A (en) * 2015-10-23 2016-01-13 费正华 Multifunctional reaction kettle
CN106378061A (en) * 2016-10-17 2017-02-08 无锡市日升化工有限公司 Melting machine capable of increasing melting area and used for PVC (Polyvinyl Chloride) additive production
CN107398202A (en) * 2017-07-04 2017-11-28 盐城市诚益通机械制造有限责任公司 The wax-pattern raw material blending device of casting
CN108773861A (en) * 2018-05-23 2018-11-09 珠海市万顺睿通科技有限公司 A kind of water treatment facilities
CN108907080A (en) * 2018-07-02 2018-11-30 安徽宜安精密机械零部件有限公司 A kind of wax injection device for model casting
CN109975039A (en) * 2019-04-29 2019-07-05 河北德纳V型轮有限公司 A kind of heating and heat-insulating device for crankshaft tortional vibration damper mould measurement
CN109999725A (en) * 2019-04-30 2019-07-12 河南多甜蜜养蜂科技有限公司 A kind of electric heating dewaxing slot
CN110385064A (en) * 2019-07-29 2019-10-29 甘肃天润汇丰农业发展有限公司 A kind of tomato juice adjuvant adding device
CN111034485A (en) * 2019-12-14 2020-04-21 山西搏宇农林开发有限公司 Artificial Chinese honeylocust grafting method
CN111792216A (en) * 2020-07-08 2020-10-20 宣城志文工艺品有限公司 Integrated raw material wax melting pot for producing craft wax

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1046448A2 (en) * 1999-04-22 2000-10-25 ALD Vacuum Technologies Aktiengesellschaft Apparatus for removal of binder from metal powder
CN2433957Y (en) * 2000-08-16 2001-06-13 高兆伟 Constant temp wax treatment instrument
CN2885186Y (en) * 2006-03-23 2007-04-04 上海艾邦医疗设备有限公司 Wax therapy thawer for medical purpose
CN201585149U (en) * 2010-01-22 2010-09-15 齐齐哈尔轨道交通装备有限责任公司 Paraffin heating device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1046448A2 (en) * 1999-04-22 2000-10-25 ALD Vacuum Technologies Aktiengesellschaft Apparatus for removal of binder from metal powder
CN2433957Y (en) * 2000-08-16 2001-06-13 高兆伟 Constant temp wax treatment instrument
CN2885186Y (en) * 2006-03-23 2007-04-04 上海艾邦医疗设备有限公司 Wax therapy thawer for medical purpose
CN201585149U (en) * 2010-01-22 2010-09-15 齐齐哈尔轨道交通装备有限责任公司 Paraffin heating device

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102962010A (en) * 2012-11-09 2013-03-13 唐云斌 Rapidly-melting device
CN102974278A (en) * 2012-11-09 2013-03-20 唐云斌 Rapid heat preservation device
CN104069761A (en) * 2014-07-18 2014-10-01 厦门固特威蜡制品有限公司 Fusion stirring furnace and preparation method for water soluble wax for casting
CN104845738A (en) * 2015-06-05 2015-08-19 刘新霞 Easy-collection type hot-melt extractor for beeswax
CN105233778A (en) * 2015-10-23 2016-01-13 费正华 Multifunctional reaction kettle
CN106378061A (en) * 2016-10-17 2017-02-08 无锡市日升化工有限公司 Melting machine capable of increasing melting area and used for PVC (Polyvinyl Chloride) additive production
CN107398202A (en) * 2017-07-04 2017-11-28 盐城市诚益通机械制造有限责任公司 The wax-pattern raw material blending device of casting
CN107398202B (en) * 2017-07-04 2022-02-25 盐城市诚益通机械制造有限责任公司 Wax pattern raw material mixing device for casting
CN108773861A (en) * 2018-05-23 2018-11-09 珠海市万顺睿通科技有限公司 A kind of water treatment facilities
CN108907080A (en) * 2018-07-02 2018-11-30 安徽宜安精密机械零部件有限公司 A kind of wax injection device for model casting
CN109975039A (en) * 2019-04-29 2019-07-05 河北德纳V型轮有限公司 A kind of heating and heat-insulating device for crankshaft tortional vibration damper mould measurement
CN109999725A (en) * 2019-04-30 2019-07-12 河南多甜蜜养蜂科技有限公司 A kind of electric heating dewaxing slot
CN110385064A (en) * 2019-07-29 2019-10-29 甘肃天润汇丰农业发展有限公司 A kind of tomato juice adjuvant adding device
CN111034485A (en) * 2019-12-14 2020-04-21 山西搏宇农林开发有限公司 Artificial Chinese honeylocust grafting method
CN111792216A (en) * 2020-07-08 2020-10-20 宣城志文工艺品有限公司 Integrated raw material wax melting pot for producing craft wax

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Application publication date: 20111012