CN102199824A - Technological method for merging weaving warp beams - Google Patents
Technological method for merging weaving warp beams Download PDFInfo
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- CN102199824A CN102199824A CN2011101318111A CN201110131811A CN102199824A CN 102199824 A CN102199824 A CN 102199824A CN 2011101318111 A CN2011101318111 A CN 2011101318111A CN 201110131811 A CN201110131811 A CN 201110131811A CN 102199824 A CN102199824 A CN 102199824A
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- sizing
- warp thread
- axle
- loom
- merging
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Abstract
The invention provides a technological method for merging weaving warp beams, which comprises the following steps of: S01 warping warps needing to be merged on a warp beam and dividing the warps into multiple groups; S02 merging the multiple groups of warped warps according to technological requirements, respectively starching, and correspondingly winding the starched warps into a plurality of slashing beams; and S03 winding the warps drawn out from each slashing beam on the same beam. Therefore, the technological method for merging the weaving warp beams, provided by the invention, can ensure that textile varieties with large warp density and high quality are produced in single slurry tank slashing equipment.
Description
Technical field
The present invention relates to the weaving process field, relate to a kind of merging more specifically and weave cotton cloth through the process of axle.
Background technology
China is global fabric clothing big export country, and weaving had become country's foreign exchange earning already, driven the important industry of GDP rapid growth.
Along with becoming increasingly abundant and variation of textile product, have higher requirement to the product development and the production and sales of weaving face fabric manufacturing enterprise in market.Yet the production of high density, differentiation product must improve aspect the requirement of technological process, processing quality and the means of production, improve and promote, and particularly produces the technology innovation of equipment and the technological improvement important means that promotes of enterprise product especially.Yet most manufacturing enterprise, because the investment amount of the shortage of equipment fund for technical innovation or equipment needed thereby is bigger, very difficult lifting to equipment reaches and settles at one go.
Therefore, research existing equipment condition undergoes technological transformation to it, and the production requirement that makes the production capacity of equipment reach deisgn product becomes the vital task of weaving face fabric manufacturing enterprise.
The sizing operation is an important critical process in the fabric production process, and the sizing equipment that is used for the short fiber yarn starching is divided into single stock tank Sizing machines and dual-box slasher two classes.
Single-blade groove Sizing machines is applicable to the starching of the less demanding mill run of warp count, and two oar groove Sizing machiness can satisfy the sizing requirement of weaving the fabric variety that warp count is big, quality requirements is high.Single-blade groove Sizing machines is in the starching process, be that all warp thread that will always require through head part enter the oar groove simultaneously, finish the starching process through the infiltration of slurries and the extruding of pressure roller, the layering of wet pulp yarn enters the oven dry zone by drying then, control by Sizing machines speed, tension force and pressure, make the sizing that is wound up on the beam of a loom keep the certain regain and rate of sizing, satisfy the requirement of weaving processing.
The principle of the starching principle of two oar groove Sizing machiness and single-blade groove Sizing machines is basic identical, but the starching process can enter two oar grooves respectively with the warp thread separated into two parts that always requires through head part carries out starching, and this two parts warp thread yarn that can be identical performance, thickness, also can be the yarn of different performance, thickness.Two oar groove Sizing machiness can make the rate of sizing of yarn be guaranteed to the high fabric of warp count, and the coverage rate of serous coat also can guarantee the docile and obedient of Yarn filoplume; To yarn property difference or some little specialities of fineness difference, different yarns can be entered the different oar groove of slurry formula respectively and carry out starching, can be wound on the beam of a loom simultaneously after the oven dry.Therefore, the kind adaptive capacity of two oar groove Sizing machiness is stronger.
If have only single-blade groove sizing equipment, and when need producing, and when taking single loom beam to weave, be a very big difficult problem through close big, the fabric variety that quality is high or the fabric of different warp thread of the opposite sex yet weave factory.
Therefore how to solve and use the production of single stock tank sizing equipment to become those skilled in the art's important technological problems to be solved through close fabric variety big, that quality is high.
Summary of the invention
In order to solve the problems of the technologies described above, to the invention provides a kind of merging and weave cotton cloth, so that single stock tank sizing equipment can be produced through close big, fabric variety that quality is high through the process of axle.
A kind of merging provided by the invention is weaved cotton cloth through the process of axle, comprises step:
S01 with needs merge to one on the beam of a loom the warp thread warping and be divided into many group warp thread;
The many group described warp thread of S02 after with warping are by technological requirement combination and starching respectively, and the described warp thread after the starching is wound into a plurality of sizing axles accordingly;
S03 will be wound on the same beam of a loom from the warp thread that each described sizing axle pulls out.
Preferably, described step S02 comprises step:
The many group warp thread of S021 after with warping makes up by technological requirement and starching respectively;
S022 cements up and down with a plurality of sizing sheets of adhesive tape with the same position of every group of described sizing;
S023 will organize described warp thread more and be wound into a plurality of described sizing axles accordingly.
Preferably, described step S03 comprises step:
S031 is positioned over a plurality of described sizing axles on the creel, and pulls out warp thread from each described sizing axle;
S032 will be held on same holding plate from the warp thread that each described sizing axle pulls out, and an end of described holding plate and draught line is fixed; The other end predetermined fixed of described draught line is in the described beam of a loom of Sizing machines;
S033 starts Sizing machines, and described draught line at first is wound to described beam of a loom, and then drives described holding plate and warp thread is moved to described beam of a loom, during described warp thread doff, take off described holding plate and described draught line, described warp thread continues doff, and then described warp thread is wound to described beam of a loom.
Preferably, be provided with drying unit between described creel and the described Sizing machines, described warp thread is through described drying unit.
Preferably, the width of described adhesive tape is 4-6 centimetre.
Merging provided by the invention is weaved cotton cloth through the process of axle, comprises step:
S01 with needs merge to one on the beam of a loom the warp thread warping and be divided into many group warp thread;
The many group described warp thread of S02 after with warping are by technological requirement combination and starching respectively, and the described warp thread after the starching is wound into a plurality of sizing axles accordingly;
S03 will be wound on the same beam of a loom from the warp thread that each described sizing axle pulls out.
Need to prove that because the lining composition difference of being weaved cotton cloth, the many groups warp thread that is divided into after the warp thread warping needs to make up by the requirement of cloth composition.So, merging provided by the invention is weaved cotton cloth through the process of axle, can adopt single stock tank sizing equipment will organize warp thread starching respectively more, is wound into a plurality of sizing axles.Because single stock tank sizing equipment will be organized warp thread starching and be wound into the sizing axle respectively more, thereby the rate of sizing of warp thread is higher, sizing quality is higher.Then, a plurality of sizing axles are wound on the same beam of a loom, so can form the big beam of a loom of warp count.Therefore, merging provided by the invention is weaved cotton cloth through the process of axle, can make single stock tank sizing equipment produce through close big, fabric variety that quality is high.
Description of drawings
Fig. 1 weaves cotton cloth through the process method flow chart of axle for the merging in the specific embodiment of the invention.
The specific embodiment
Core of the present invention provides a kind of merging and weaves cotton cloth through the process of axle, and it can make single stock tank sizing equipment produce through close big, fabric variety that quality is high.
In order to make present technique field personnel better understand technical solution of the present invention, technical solution of the present invention is described in detail below in conjunction with the description of drawings and the specific embodiment.
Please refer to Fig. 1, Fig. 1 weaves cotton cloth through the process method flow chart of axle for the merging in the specific embodiment of the invention.
Merging provided in the present embodiment is weaved cotton cloth through the process of axle, comprises step:
S01 with needs merge to one on the beam of a loom the warp thread warping and be divided into many group warp thread;
The many group warp thread of S02 after with warping be by technological requirement combination and other starching, and the warp thread after the starching is wound into a plurality of sizing axles accordingly;
S03 will be wound on the same beam of a loom from the warp thread that each sizing axle pulls out.
Need to prove, need warping before the warp sizing, and be divided into many group warp thread, these many group warp thread need make up by the composition requirement of cloth and carry out starching, be wound into a plurality of different sizing axles respectively after the starching, then will be wound on the same beam of a loom from the warp thread that each sizing axle pulls out.
So, merging provided by the invention is weaved cotton cloth through the process of axle, can adopt single stock tank sizing equipment will organize warp thread starching respectively more, is wound into a plurality of sizing axles.Because single stock tank sizing equipment will be organized warp thread starching and be wound into the sizing axle respectively more, thereby the rate of sizing of warp thread is higher, sizing quality is higher.Then, a plurality of sizing axles are wound on the same beam of a loom, so can form the big beam of a loom of warp count.
Therefore, merging provided by the invention is weaved cotton cloth through the process of axle, can make single stock tank sizing equipment produce through close big, fabric variety that quality is high.
It is pointed out that after the warp sizing, when being wound to the sizing axle,, causing the entanglement of sizing sheet easily, cause increasing of spindle nose hard waste, and then the warp tension that produces on waste and the sizing axle is inhomogeneous owing to moving about of sizing sheet.
Given this, merging provided in the present embodiment is weaved cotton cloth through the process of axle, and its step S02 can comprise step:
The many group warp thread of S021 after with warping passes through the Sizing machines starching respectively;
S022 cements up and down with a plurality of sizing sheets of adhesive tape with the same position of every group of sizing;
S023 is wound into a plurality of sizing axles accordingly with the warp thread after the starching.
Need to prove, every group of warp thread that need be wound to the sizing axle includes a plurality of sizing sheets, this process adopts adhesive tape that the sizing sheet of warp thread same position is cemented up and down, so, can effectively avoid the problem that causes the entanglement of sizing sheet, spindle nose hard waste to increase because of moving about of sizing sheet, and then, avoided the uneven problem of warp tension on waste and the sizing axle.
In addition, be positioned over a plurality of sizing axles on the creel after, need to pull out warp thread and be connected on the beam of a loom of Sizing machines from each sizing axle, and then, start Sizing machines and can make the warp thread on a plurality of described sizing axles be wound on the described beam of a loom.It is pointed out that when the warp thread that pulls out from each sizing axle is connected on the beam of a loom of Sizing machines that if directly the end of warp thread is fixed on the beam of a loom, its operation is very complicated, is unsuitable for batch production process.
Given this, merging provided in the present embodiment is weaved cotton cloth through the process of axle, and its step S03 can comprise step:
S031 is positioned over a plurality of sizing axles on the creel, and pulls out warp thread from each sizing axle;
S032 will be held on same holding plate from the warp thread that each sizing axle pulls out, and an end of holding plate and draught line is fixed; The other end predetermined fixed of draught line is on the beam of a loom of Sizing machines;
S033 starts Sizing machines, and draught line at first is wound to beam of a loom, and then drives holding plate and warp thread is moved to beam of a loom; During the warp thread doff, take off holding plate and draught line, warp thread continues doff, and then warp thread is wound to beam of a loom.
Need to prove that above-mentioned creel can support a plurality of sizing axles simultaneously, and a plurality of sizing axle can rotate on creel.Above-mentioned holding plate can be specially the holding plate that strip boards with certain pliability processes, and can make that so holding plate is wound on the beam of a loom.Pull rope has been fixed on the beam of a loom of Sizing machines in advance, and its other end is connected with holding plate.Because holding plate is used for the clamping warp thread, warp thread is drawn purpose to beam of a loom so pull rope, can be realized pull rope with after holding plate is connected.When draught line and holding plate draw sizing to beam of a loom, again draught line and holding plate are taken off.Obviously, the mode that adopts pull rope to be connected with holding plate realizes being connected of warp thread and beam of a loom, and its operation is simpler.
In addition, it is pointed out that after the warp sizing that its wetness is higher, so need it is dried and can be used.Given this, can be provided with drying unit between creel and the Sizing machines, and warp thread is through drying unit.So be provided with, sizing can be wound on the beam of a loom of Sizing machines through after the drying unit, and obviously, this specific embodiment can process the warp thread that wetness is fit to.
Need to prove that the width of above-mentioned adhesive tape can be 4-6 centimetre, certainly, also can be other width, its concrete width can specifically be provided with as the case may be.
Following content will be in conjunction with actual production process, and the process that merging provided by the invention is weaved cotton cloth through axle is elaborated.
For example, production greige goods fabric specification is 60
S* 60
S, 200 pieces/time * 120 piece/time, 63 o'clock fabric widths pure cotton grey fabric, technological requirement each weave cotton cloth through axle be 12640 always through loose thread part, warping head part is 790, the warping number of axle is 16.
Because it is always bigger through loose thread part, if 12640 raw yarns pass through the starching of single stock tank Sizing machines simultaneously, it does not reach the rate of sizing and the serous coat coverage rate of technological requirement, and then the process that need to adopt the bright merging of this law to weave cotton cloth through axle could satisfy the quality requirement of weaving cotton cloth through axle.Its concrete steps can be as described below.
At first with 16 60
SFormer warp thread warping be divided into two groups, 8 every group 60
SWarp thread.Divide two cylinders (twice) through the starching of single stock tank Sizing machines on these two groups of warp thread, being wound into through loose thread part is 6320 sizing axles.Need to prove, during each sizing sheet doff, be that 5 centimetres adhesive tape cements up and down at the same position of sizing sheet with width, as strip of paper used for sealing.According to said method, whenever all fix on the sizing sheet with adhesive tape at a distance of 30 centimetres.
With above-mentioned two sizing axles, place abreast on the creel of Sizing machines rear sustained height.Pull out the sizing sheet that fixes with adhesive tape abreast from each sizing axle respectively, two sizing sheets of two sizing axles are stacked neatly, clamp the sizing sheet with holding plate then, with pull rope the method for holding plate by technological requirement tied up simultaneously with certain pliability.
Pull rope passes through from the oven dry zone of Sizing machines in advance, and is fixed to the beam winding position of Sizing machines head.Then, slowly start Sizing machines, drag the control device of pull rope by the oven dry zone of Sizing machines, utilize the tension force effect of Sizing machines, yarn sheet on the sizing axle that drive is held, again be wound up on the new beam of a loom being stabilized the sizing sheet that clamps, obtaining total warp thread radical is 12640 weaving cotton cloth through axle.Weaving cotton cloth that obtain this moment can be satisfied the requirement of fabric technological design through axle.
In addition, it is pointed out that because the fabric specification difference needs two kinds of different warp thread are incorporated on the same beam of a loom sometimes.Contain the cotton textiles and the spun silk of different proportion such as the silk flosssilk wadding cloth that interweaves, and the performance difference of textile and spun silk is bigger, two kinds of warp thread need adopt different slashing technique starchings.Adopt merging provided by the invention to weave cotton cloth through the process of axle, can be respectively textile warp thread and spun silk warp thread be carried out starching after, be incorporated on the same beam of a loom, its detailed process is identical with above-mentioned cardinal principle, so this paper repeats no more.
More than process that a kind of merging provided by the present invention is weaved cotton cloth through axle be described in detail, used specific case herein principle of the present invention and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present invention and core concept thereof.Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection domain of claim of the present invention.
Claims (5)
1. a merging is weaved cotton cloth through the process of axle, it is characterized in that, comprises step:
S01 with needs merge to one on the beam of a loom the warp thread warping and be divided into many group warp thread;
The many group described warp thread of S02 after with warping are by technological requirement combination starching respectively, and the described warp thread after the starching is wound into a plurality of sizing axles accordingly;
S03 will be wound on the same beam of a loom from the warp thread that each described sizing axle pulls out.
2. merging as claimed in claim 1 is weaved cotton cloth through the process of axle, it is characterized in that, described step S02 comprises step:
The many group warp thread of S021 after with warping makes up by technological requirement and starching respectively;
S022 cements up and down with a plurality of sizing sheets of adhesive tape with the same position of every group of described sizing;
S023 is wound into a plurality of described sizing axles accordingly with the described warp thread after the starching.
3. merging as claimed in claim 2 is weaved cotton cloth through the process of axle, it is characterized in that, described step S03 comprises step:
S031 is positioned over a plurality of described sizing axles on the creel, and pulls out warp thread from each described sizing axle;
S032 will be held on same holding plate from the warp thread that each described sizing axle pulls out, and an end of described holding plate and draught line is fixed; The other end predetermined fixed of described draught line is in the described beam of a loom of Sizing machines;
S033 starts Sizing machines, and described draught line at first is wound to described beam of a loom, and then drives described holding plate and warp thread is moved to described beam of a loom, during described warp thread doff, take off described holding plate and described draught line, described warp thread continues doff, and then described warp thread is wound to described beam of a loom.
4. merging as claimed in claim 3 is weaved cotton cloth through the process of axle, it is characterized in that, is provided with drying unit between described creel and the described Sizing machines, and described warp thread is through described drying unit.
5. merging as claimed in claim 4 is weaved cotton cloth through the process of axle, it is characterized in that, the width of described adhesive tape is 4-6 centimetre.
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| CN2011101318111A CN102199824A (en) | 2011-05-19 | 2011-05-19 | Technological method for merging weaving warp beams |
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| CN2011101318111A CN102199824A (en) | 2011-05-19 | 2011-05-19 | Technological method for merging weaving warp beams |
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Cited By (2)
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| CN105001345A (en) * | 2015-08-10 | 2015-10-28 | 江苏联发纺织股份有限公司 | Ionic liquid solution of palmitate modified starch sizing agent and application thereof |
| CN111041638A (en) * | 2019-12-26 | 2020-04-21 | 江阴祥盛纺印机械制造有限公司 | Constant-draft-rate unwinding method and device for passive unwinding type beam |
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| CN111041638B (en) * | 2019-12-26 | 2021-08-24 | 江阴祥盛纺印机械制造有限公司 | Constant-draft-rate unwinding method and device for passive unwinding type beam |
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Application publication date: 20110928 |