CN102002809A - Method for producing camouflage net substrate - Google Patents
Method for producing camouflage net substrate Download PDFInfo
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- CN102002809A CN102002809A CN2010105001500A CN201010500150A CN102002809A CN 102002809 A CN102002809 A CN 102002809A CN 2010105001500 A CN2010105001500 A CN 2010105001500A CN 201010500150 A CN201010500150 A CN 201010500150A CN 102002809 A CN102002809 A CN 102002809A
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Abstract
The invention belongs to the field of fabric weaving processes, and in particular relates to a method for producing a camouflage net substrate for weapon equipment. The method comprises the steps of warping, gaiting, weaving, inspecting, packaging, warehousing and the like. The method has the advantages that: the camouflage net substrate produced by the method has good lightning protection effect in producing a camouflage net reinforced fabric and high capacity of absorbing photoelectric waves, and the fabric has the characteristics of high strength and long service life.
Description
Technical field
The invention belongs to the weaving textile technology field, especially a kind of production method that is used for the camouflage net reinforced fiber of weaponry.
Background technology
Present camouflage net scientific and technological content is more and more higher, can anti-infrared, ultraviolet, millimetre-wave radar etc., thermal imaging is also had good protective capacities, and each state is all making great efforts the better camouflage net of development, and camouflage net is mainly used in the camouflage in weapon such as tank, aircraft, artillery and battlefield, trench.Reinforced fiber major decision in the camouflage net the anti-radar performance of camouflage net, and to photoelectricity ripple absorbability, the anti-radar performance of the camouflage net that existing production method is produced is not high, and is not strong to photoelectricity ripple absorbability, and low, the anti-bursting ability of the intensity of fabric itself is low, and service life is short.
Summary of the invention
The objective of the invention is the shortcoming that exists in the above-mentioned technology, a kind of camouflage net base cloth production method is provided, utilize the big performance height of camouflage net reinforced fiber lightning protection that this method produces, strong, and intensity height, anti-bursting ability are good photoelectricity ripple absorbability.
Realize that technical scheme of the present invention is as follows
A kind of camouflage net base cloth production method, it comprise select raw material, warping for use, go up axle, weave, grey cloth check, packing warehouse-in,
The first step is selected raw material for use, selects for use as raw-material bundled yarn, warp thread and weft yarn;
Second cloth, warping, the warping of bundled yarn, warp thread, be successively placed on the warping machine creel producing the required lashing wire of grey cloth and the bobbin of warp thread, loose thread passes tensioner, porcelain eye, collection yarn plate, roller, yarn sley, glue with adhesive tape behind all yarn sequences, be wound on axle, bundled yarn tension force is 10CN/D-15CN/D, warp tension is 30CN/D-50CN/D and 70CN/D-80CN/D, the bundled yarn warping speed of a motor vehicle is 700-750r/min, and the warping speed of a motor vehicle of weft yarn, warp thread is 200-300r/min;
The 3rd step, last axle, on biaxial warp knitting machine, to bundled yarn and, warp thread goes up spool, at first be going up an axle dividing sinker, entrying of bundled yarn, next is going up an axle dividing sinker, entrying of warp thread, warp thread process console mode creel, transition roller, dividing sinker plate, laying-in sheet are to pulling roll, be creel on weft yarn at last, weft yarn is harrowed through weft yarn creel, each road porcelain eye, tension piece, constant tension control device, Weft laying trolley, dividing sinker plate to weft yarn, bundled yarn, warp thread, weft yarn are all put on the back flatcar, weave through carrying out next process after the assay was approved;
The 4th step, weave, adopt biaxial warp knitting machine that bundled yarn, warp thread and weft yarn are woven the formation grey cloth, wherein bundled yarn adopts two binding sley bars on the biaxial warp knitting machine, secret degree is 15.5～16.5M/cm on it, and every square metre of unit are grammes per square metre is 141～149g/m
2, grey cloth cropping rolling;
In the 5th step, grey cloth is tested and packed warehouse-in.
Wherein, tension force is relevant with the line density of yarn, be directly proportional with the size of line density, tension force is followed through the girth size of axle relevant, and tension force is tight more, girth is more little, bundled yarn tension force is 10CN/D-15CN/D, and the warping tension force of the polyester industrial filament yarn of 555dtex is 70CN/D-80CN/D in the warp thread, and the warping tension force of 40S conduction cotton yarn is 30CN/D-50CN/D, the bundled yarn warping speed of a motor vehicle is 700-750r/min, and the warping speed of a motor vehicle of weft yarn, warp thread is 200-300r/min; Make warp thread, weft yarn, bundled yarn is ruly weaves, satisfy and produce needs; Wherein two bundle sley bars, the pad yarn number of first binding sley bar GB1 (1 decorative pattern circulation) is recorded as 1012/1023/2123//, the pad yarn number of second binding sley bar GB2 (1 decorative pattern circulation) is recorded as 2321/2310/1210//, two binding sley bars are all worn 2 empty order by 1 and are entried, warp thread is completely worn, and weft yarn is entried by wearing 1 sky 2.
It is the polyester filament of 83dtex that described bundled yarn adopts line density.Polyester filament has good stretch-proof performance, and the product after weaving is durable, and anti-bursting performance is good.
It is the conductive yam of polyester industrial filament yarn and the 40S of 555dtex that described warp thread adopts line density, and 40S conductive yam warping tension force is 30CN/D-50CN/D in second step, and the warping tension force of 555dtex polyester industrial filament yarn is 70CN/D-80CN/D.Polyester filament has good stretch-proof performance, product after weaving is durable, anti-bursting performance is good, the performance that conductive yam has good anti-radar performance and absorbs the photoelectricity ripple, and the warp thread of both combinations has lightning protection effect and absorbs the effective advantage of broadcasting and TV newspaper on the camouflage net reinforced fiber.
It is the conductive yam of polyester industrial filament yarn and the 40S of 555dtex that described weft yarn adopts line density, and 40S conductive yam warping tension force is 30CN/D-50CN/D in second step, and the warping tension force of 555dtex polyester industrial filament yarn is 70CN/D-80CN/D.Polyester filament has good stretch-proof performance, product after weaving is durable, anti-bursting performance is good, the performance that conductive yam has good anti-radar performance and absorbs the photoelectricity ripple, and effective advantage is reported in having lightning protection effect and absorb broadcasting and TV on the camouflage net reinforced fiber through weft yarn of both combinations.
Described is 21 through the axle gauge lattice "
*30 ".
The rotating speed of described biaxial warp knitting machine is 500r/min.
Described conductive yam is a cotton yarn.The cotton yarn of 40S is as conductive yam, and lightning protection effect is effective with the absorption electric wave.
The invention has the advantages that: the camouflage net base cloth that utilizes this method to produce, the camouflage net reinforced fiber lightning protection effect that utilizes this base cloth to continue to produce is good, and the photoelectricity ripple is had good absorbability, and fabric has the characteristics of intensity height, long service life.
The specific embodiment
This camouflage net reinforced fiber utilizes the method for polyester filament (polyester fiber) and cotton yarn 40S (conductive yam) shuffling to produce, secret degree on it (fabric vertical close: refer to the row number in every centimetre length) is 15.5～16.5M/cm (line/centimetre), and unit are grammes per square metre (being Gram Mass) is 141～149g/ m
2This camouflage net fabric is formed by bundled yarn, warp thread, weft yarn braiding, raw material adopts polyester filament, polyester industrial filament yarn and cotton yarn, it is the polyester filament of 83dtex that bundled yarn adopts line density, it is the polyester industrial filament yarn of 555dtex and the cotton yarn (conductive yam) of 40S (English props up) that warp thread adopts line density, and it is the polyester industrial filament yarn of 555dtex and the cotton yarn (conductive yam) of 40S (English props up) that weft yarn adopts line density.Bundled yarn and warp thread must be earlier through warpings, formation is through axle, the warping tension force of bundled yarn (polyester filament of 83dtex) is 10CN/D-15CN/D, the warping tension force of warp thread (polyester industrial filament yarn of 555dtex) is 70CN/D-80CN/D, the warping tension force of 40S conduction cotton yarn is 30CN/D-50CN/D, the warping speed of a motor vehicle of the polyester filament of 83dtex is 700～750r/min, the warping speed of a motor vehicle of the conduction cotton yarn of 40S is 200～300r/min, and the warping speed of a motor vehicle of the polyester industrial filament yarn of 555dtex is 200～300r/min.Woven extent is sent into by feeding system of warp in the axle back on the bundled yarn.The warp thread coiled hair is emitted on the console mode creel behind the machine in order, is fed on the loop-forming element by feeding system of warp.Weft yarn is drawn from the weft yarn frame continuously by shop latitude device again and is sent into woven extent by the transportation of weft yarn chain, mutual motion by loop-forming element (knitting needle, sinker, sley point), bundled yarn, warp thread and weft yarn are woven together, guide bar shogging mechanism do before the pin by the decorative pattern requirement of camouflage net fabric and needle back traversing, form the camouflage net reinforced fiber through transmission mechanism, tractive spooler.
The present invention includes and select raw material, warping for use, go up axle, weave, the inspection of semifinished product, back arrangement dyeing typing, finished product inspection and packing warehouse-in,
The first step is selected raw material for use, selects for use as raw-material bundled yarn, warp thread and weft yarn;
Second cloth, warping, the warping of bundled yarn, warp thread, be successively placed on the warping machine creel producing the required lashing wire of grey cloth and the bobbin of warp thread, loose thread passes tensioner, porcelain eye, collection yarn plate, roller, yarn sley, glue with adhesive tape behind all yarn sequences, be wound on axle, bundled yarn tension force is 10CN/D-15CN/D, warp tension is 30CN/D-50CN/D and 70CN/D-80CN/D, the bundled yarn warping speed of a motor vehicle is 700-750r/min, and the warping speed of a motor vehicle of weft yarn, warp thread is 200-300r/min;
The 3rd step, last axle, on biaxial warp knitting machine, to bundled yarn and, warp thread goes up spool, at first be going up an axle dividing sinker, entrying of bundled yarn, next is going up an axle dividing sinker, entrying of warp thread, warp thread process console mode creel, transition roller, dividing sinker plate, laying-in sheet are to pulling roll, be creel on weft yarn at last, weft yarn is harrowed through weft yarn creel, each road porcelain eye, tension piece, constant tension control device, Weft laying trolley, dividing sinker plate to weft yarn, bundled yarn, warp thread, weft yarn are all put on the back flatcar, weave through carrying out next process after the assay was approved;
The 4th step, weave, adopt biaxial warp knitting machine that bundled yarn, warp thread and weft yarn are woven the formation grey cloth, wherein bundled yarn adopts two binding sley bars on the biaxial warp knitting machine, secret degree is 15.5～16.5M/cm on it, and every square metre of unit are grammes per square metre is 141～149g/m
2, grey cloth cropping rolling; Perhaps going up secret degree is 16M/cm, and every square metre of unit are grammes per square metre is 145g/m
2
In the 5th step, grey cloth is tested and packed warehouse-in.
Wherein, described bundled yarn employing line density is the polyester filament of 83dtex.Polyester filament has good stretch-proof performance, and the product after weaving is durable, and anti-bursting performance is good.
Wherein, it is the conductive yam of polyester industrial filament yarn and the 40S of 555dtex that described warp thread adopts line density, 40S conductive yam warping tension force is 30CN/D-50CN/D or 40CN/D in second step, and the warping tension force of 555dtex polyester industrial filament yarn is 70CN/D-80CN/D or 75CN/D.Polyester filament has good stretch-proof performance, product after weaving is durable, anti-bursting performance is good, the performance that conductive yam has good anti-radar performance and absorbs the photoelectricity ripple, and the warp thread of both combinations has lightning protection effect and absorbs the effective advantage of broadcasting and TV newspaper on the camouflage net reinforced fiber.
Wherein, it is the conductive yam of polyester industrial filament yarn and the 40S of 555dtex that described weft yarn adopts line density, 40S conductive yam warping tension force is 30CN/D-50CN/D or 40CN/D in second step, and the warping tension force of 555dtex polyester industrial filament yarn is 70CN/D-80CN/D or 75CN/D.Polyester filament has good stretch-proof performance, product after weaving is durable, anti-bursting performance is good, the performance that conductive yam has good anti-radar performance and absorbs the photoelectricity ripple, and effective advantage is reported in having lightning protection effect and absorb broadcasting and TV on the camouflage net reinforced fiber through weft yarn of both combinations.
Wherein, described is 21 through the axle gauge lattice "
*30 ".
Wherein, the rotating speed of described biaxial warp knitting machine is 500r/min.
Wherein, described conductive yam is a cotton yarn.The cotton yarn of 40S is as conductive yam, and lightning protection effect is effective with the absorption electric wave
Above-mentioned steps has been finished the production of camouflage net base cloth, can carry out the continuation production of camouflage net reinforced fiber then.Also need to carry out through the following steps
The 6th step, back arrangement dyeing typing, the step that the back arrangement dyeing of grey cloth is finalized the design is debatching, colouring, oven dry, typing, check, clot, form the camouflage net reinforced fiber, the dyeing setting agent that dyeing typing is adopted is mixed by green black colour dyestuff and glue, water, army's green dye is formed by yellow, white, green, black proportioning, bake out temperature is at 160-230 ℃, adopt the setting machine typing to be formed into flat grey cloth, contain the U.S. resin of anti-the ware in the glue that typing is adopted, catalyzer contact agent, powerful degreaser;
In the 7th step, the finished product grey cloth is tested;
The 8th step is at last with finished product grey cloth packing back warehouse-in.
In the above-mentioned embodiment, tension force is relevant with the line density of yarn, be directly proportional with the size of line density, tension force is followed through the girth size of axle relevant, and tension force is tight more, girth is more little, adopting bundled yarn tension force is 10CN/D-15CN/D, and the warping tension force of the polyester industrial filament yarn of 555dtex is 70CN/D-80CN/D in the warp thread, and the warping tension force of 40S conduction cotton yarn is 30CN/D-50CN/D, make the density of yarn just be suitable for, through the satisfied needs of producing of the girth of axle; Promptly through the rotating speed of axle, adopting the bundled yarn warping speed of a motor vehicle is 700-750r/min through the winding speed of axle, and the warping speed of a motor vehicle of weft yarn, warp thread is 200-300r/min;
The speed of described grey cloth typing is 0.033 meter per second, and shaping time is 30 meters/minute.
Described conductive yam is a cotton yarn.The cotton yarn of 40S is as conductive yam, and lightning protection effect is effective with the absorption electric wave
Bake out temperature can be at 185-190 ℃ in the above-mentioned enforcement example, the tension force of bundled yarn can be 15CN/D or 10CN/D, warp tension can be 40CN/D or 45CN/D or 50CN/D, the warping speed of a motor vehicle of bundled yarn can be 700r/min, 710r/min, 720r/min, 730r/min, 740r/min, 750r/min, and the warping speed of a motor vehicle of weft yarn, warp thread can be 200r/min, 230r/min, 250r/min, 270r/min, 290r/min, 300r/min.
Utilize the camouflage net reinforced fiber of this method braiding, it comprises warp structures, weft yarn structure and bundled yarn, warp structures is on the upper strata, the weft yarn structure is in lower floor, warp structures and weft yarn structure are fixed up by bundled yarn, warp structures is arranged to be provided with by some groups of warp thread cell-averages and is formed, each warp thread unit comprises two groups of waveform warp thread groups that are oppositely arranged, each warp thread group comprises two warp thread, form wide mouthful and slot by the bundled yarn binding between adjacent two warp thread groups that are oppositely arranged, comprise a slot between wherein neighbouring two wide mouthful, these two adjacent wide mouths form peanut-shaped with slot, the weft yarn structure comprises some the weft yarns that be arranged in parallel, warp thread section between every two weft yarn is made as the arc warp thread section, the arc warp thread section strengthens the lightning protection Danone power and absorption photoelectricity wave energy power of camouflage net, the warp thread unit of the warp thread group of the corrugated warp thread that the warp thread section of plurality of sections arc is formed and two corrugated warp thread compositions and two warp thread group compositions more can improve the lightning protection Danone power and absorption photoelectricity wave energy power of camouflage net, the widest part of wide mouthful is A, the narrowest place of slot is B, the scope of the distance L of A and B is 0.5mm＜L＜2.8mm, L adopts 0.52mm in concrete the enforcement, 0.55mm, 0.58mm, 0.60mm, 0.65mm, 0.70mm, 0.75mm, 0.80mm, 0.85mm, 0.90mm, 0.95mm, 1.0mm, 1.05mm, 1.1mm, 1.15mm, 1.20mm, 1.25mm, 1.30mm, 1.4mm, 1.6mm, 1.8mm, 2.0mm, 2.5mm, 2.8mm can, L adopts each numerical value length in this scope can both strengthen the lightning protection Danone power and absorption photoelectricity wave energy power of camouflage net.
This camouflage net reinforced fiber utilizes the method for polyester filament (polyester fiber) and cotton yarn 40S (conductive yam) shuffling to produce, secret degree on it (fabric vertical close: refer to the row number in every centimetre length) is 15.5～16.5M/cm (line/centimetre), and unit are grammes per square metre (Gram Mass) is 141～149g/m
2This camouflage net fabric is formed by bundled yarn, warp thread, weft yarn braiding, raw material adopts polyester filament and cotton yarn, it is the polyester filament of 83dtex that bundled yarn adopts line density, it is the polyester industrial filament yarn of 555dtex and the cotton yarn (conductive yam) of 40S (English props up) that warp thread adopts line density, it is the polyester industrial filament yarn of 555dtex and the cotton yarn (conductive yam) of 40S (English props up) that weft yarn adopts line density, and bundled yarn and warp thread must form through axle earlier through warping.Woven extent is sent into by feeding system of warp in the axle back on the bundled yarn, the warp thread coiled hair is emitted on the console mode creel behind the machine in order, be fed on the loop-forming element by feeding system of warp, weft yarn is drawn from the weft yarn frame continuously by shop latitude device again and is sent into woven extent by the transportation of weft yarn chain, mutual motion by loop-forming element (knitting needle, sinker, sley point), bundled yarn, warp thread and weft yarn are woven together, guide bar shogging mechanism do before the pin by the decorative pattern requirement of camouflage net fabric and needle back traversing, form the camouflage net reinforced fiber through transmission mechanism, tractive spooler.
Wherein, bundled yarn is a polyester filament, the intensity and the anti-bursting intensity of the bundled yarn energy reinforced fiber of polyester filament itself.
Wherein, warp thread is that polyester industrial filament yarn and the conductive yam of 555dtex formed by line density, density be the polyester industrial filament yarn of 555dtex as higher through yarn intensity, anti-bursting ability is stronger.
Wherein, weft yarn is that polyester industrial filament yarn and the conductive yam of 555dtex formed by line density, and the polyester industrial filament yarn of 555dtex is higher as weft yarn intensity, and anti-bursting ability is stronger.
Wherein, weft yarn is provided with 6-8 bar weft yarn for per five centimetres in broadwise, be arranged so that like this fabric intensity of the present invention and anti-bursting ability improve, prolong service life of the present invention, the weft yarn of per five centimetres of broadwises on average is provided with the 6.7-7.3 bar in actual the use, generally adopts 7 or 7.1,6.8.
Wherein, the warp thread unit is provided with 7-9 for per five centimetres at warp-wise, be arranged so that like this fabric intensity of the present invention and anti-bursting ability improve, prolong service life of the present invention, in actual use, general employing is provided with warp thread unit 7.7-8.3 for per five centimetres, adopts 7.8,8,8.1 effects best.
Wherein, conductive yam is the 40S cotton yarn, and this cotton yarn has conducting function, can play good anti-radar and absorb the effect of photoelectricity wave energy power.
S represents the number of cotton yarn, and number is the standard of the thickness of yarn, and the number of yarn is high more, and yarn is just thin more, and the cloth that weaves with such yarn is just thin more, and cloth is soft relatively more comfortable.
Dtex is a dtex, refers to the gram number of the fibre bundle that ten thousand metres are long.
Claims (7)
1. camouflage net base cloth production method, it comprise select raw material, warping for use, go up axle, weave, grey cloth check, packing warehouse-in, it is characterized in that:
The first step is selected raw material for use, selects for use as raw-material bundled yarn, warp thread and weft yarn;
Second cloth, warping, the warping of bundled yarn, warp thread, be successively placed on the warping machine creel producing the required lashing wire of grey cloth and the bobbin of warp thread, loose thread passes tensioner, porcelain eye, collection yarn plate, roller, yarn sley, glue with adhesive tape behind all yarn sequences, be wound on axle, bundled yarn tension force is 10CN/D-15CN/D, warp tension is 30CN/D-50CN/D and 70CN/D-80CN/D, the bundled yarn warping speed of a motor vehicle is 700-750r/min, and the warping speed of a motor vehicle of weft yarn, warp thread is 200-300r/min;
The 3rd step, last axle, on biaxial warp knitting machine, to bundled yarn and, warp thread goes up spool, at first be going up an axle dividing sinker, entrying of bundled yarn, next is going up an axle dividing sinker, entrying of warp thread, warp thread process console mode creel, transition roller, dividing sinker plate, laying-in sheet are to pulling roll, be creel on weft yarn at last, weft yarn is harrowed through weft yarn creel, each road porcelain eye, tension piece, constant tension control device, Weft laying trolley, dividing sinker plate to weft yarn, bundled yarn, warp thread, weft yarn are all put on the back flatcar, weave through carrying out next process after the assay was approved;
The 4th step, weave, adopt biaxial warp knitting machine that bundled yarn, warp thread and weft yarn are woven the formation grey cloth, wherein bundled yarn adopts two binding sley bars on the biaxial warp knitting machine, secret degree is 15.5～16.5M/cm on it, and every square metre of unit are grammes per square metre is 141～149g/m
2, grey cloth cropping rolling;
In the 5th step, grey cloth is tested and packed warehouse-in.
2. camouflage net base cloth production method according to claim 1 is characterized in that: it is the polyester filament of 83dtex that described bundled yarn adopts line density.
3. camouflage net base cloth production method according to claim 1, it is characterized in that: it is the conductive yam of polyester industrial filament yarn and the 40S of 555dtex that described warp thread adopts line density, 40S conductive yam warping tension force is 30CN/D-50CN/D, and the warping tension force of 555dtex polyester industrial filament yarn is 70CN/D-80CN/D.
4. camouflage net base cloth production method according to claim 1, it is characterized in that: it is the conductive yam of polyester industrial filament yarn and the 40S of 555dtex that described weft yarn adopts line density, 40S conductive yam warping tension force is 30CN/D-50CN/D, and the warping tension force of 555dtex polyester industrial filament yarn is 70CN/D-80CN/D.
5. camouflage net base cloth production method according to claim 1 is characterized in that: described is 21 through the axle gauge lattice "
*30 ".
6. camouflage net base cloth production method according to claim 1 is characterized in that: the rotating speed of described biaxial warp knitting machine is 500r/min.
7. according to claim 3 or 4 described camouflage net base cloth production method, it is characterized in that: described conductive yam is a cotton yarn.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105001500A CN102002809B (en) | 2010-09-29 | 2010-09-29 | Method for producing camouflage net substrate |
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|---|---|---|---|
| CN2010105001500A CN102002809B (en) | 2010-09-29 | 2010-09-29 | Method for producing camouflage net substrate |
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| CN102002809A true CN102002809A (en) | 2011-04-06 |
| CN102002809B CN102002809B (en) | 2012-04-18 |
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| CN102199824A (en) * | 2011-05-19 | 2011-09-28 | 湖南华升株洲雪松有限公司 | Technological method for merging weaving warp beams |
| CN107512055A (en) * | 2017-09-01 | 2017-12-26 | 江苏九鼎新材料股份有限公司 | A kind of production technology of warp knit composite earthwork cloth |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102199824A (en) * | 2011-05-19 | 2011-09-28 | 湖南华升株洲雪松有限公司 | Technological method for merging weaving warp beams |
| CN107512055A (en) * | 2017-09-01 | 2017-12-26 | 江苏九鼎新材料股份有限公司 | A kind of production technology of warp knit composite earthwork cloth |
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| Publication number | Publication date |
|---|---|
| CN102002809B (en) | 2012-04-18 |
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