CN102183938A - Intelligent control system for dry mortar mixing plant - Google Patents

Intelligent control system for dry mortar mixing plant Download PDF

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Publication number
CN102183938A
CN102183938A CN2011101330378A CN201110133037A CN102183938A CN 102183938 A CN102183938 A CN 102183938A CN 2011101330378 A CN2011101330378 A CN 2011101330378A CN 201110133037 A CN201110133037 A CN 201110133037A CN 102183938 A CN102183938 A CN 102183938A
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China
Prior art keywords
control system
mixing plant
dry
field
mortar mixing
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CN2011101330378A
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Chinese (zh)
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CN102183938B (en
Inventor
程万胜
朱讱之
徐长禄
孙家威
华震
王春岩
时宏宇
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Liaoning Hainuo Construction Machinery Group Co Ltd
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Liaoning Hainuo Construction Machinery Group Co Ltd
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Priority to CN2011101330378A priority Critical patent/CN102183938B/en
Publication of CN102183938A publication Critical patent/CN102183938A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The invention relates to an intelligent control system for a dry mortar mixing plant. The system comprises a plurality of field detection units with the same structure, a plurality of field execution units with the same structure, a control room and a field bus, wherein the plurality of field detection units with the same structure, the plurality of field execution units with the same structure and the control room are arranged on the field bus respectively; each field detection unit consists of a sensor, an 8-path switcher, a network signal acquisition unit and an integrated temperature transmitter which are connected in turn; each field execution unit consists of a communication interface, an embedded controller, a power driving module and an execution object which are connected in turn; and the control room is provided with a display and an industrial personal computer with intelligent control system software. Compared with the prior art, the invention has the advantages that: the equipment can perform continuous and high-efficiency production and is high in controlled performance.

Description

A kind of dry-mixed mortar mixing plant intelligence control system
Technical field
The present invention relates to a kind of intelligence control system that is used to produce the set of equipments of dry-mixed mortar, particularly a kind of intelligence control system of continuous controllable formula dry-mixed mortar mixing plant.
Background technology
Dry-mixed mortar is that green emerging the doing of building materials field mixes one of material.Dry-mixed mortar means by the professional production manufacturer production, is that sand material, mineral admixture, reinforcement material and the additive of main cementitious matter and dry sieve divisional processing mixes the potpourri that forms by a certain percentage with cement.
Along with improving constantly that construction quality, environmental requirement and civilized construction require; the system mortar is mixed in the working-yard can cause the shortcoming of airborne dust and noise effect and more and more outstanding to the limitation of site requirements to surrounding environment, and dry-mixed mortar is because of being come many approximately people's favor more in the advantage of aspects such as technical feature, environmental protection, social benefit.Nowadays, countries in the world are all at the development dry-mixed mortar.
At present, the proportion of production that China's dry-mixed mortar accounts for mortar is still very little, and existing dry-mixed mortar has formed the clearance-type production method because material adopts the bucket type weighing.This clearance-type production method makes the equipment bulky complex, and floor area is big, and production efficiency is low, and each link is difficult for coordinating.Because dry-mixed mortar production line controllability is poor, production line is difficult for adapting to the dry-mixed mortar production of multiple performance, has seriously limited the progress of dry-mixed mortar automatic production process again.
Therefore, the production of dry-mixed mortar needs a kind of the deficiencies in the prior art that overcome, and can make the production of equipment continuous high-efficient, dry-mixed mortar mixing plant intelligence control system that controllability is high.
Summary of the invention
The objective of the invention is in order to overcome the deficiencies in the prior art, a kind of dry-mixed mortar mixing plant intelligence control system is provided, this control system can make the production of equipment continuous high-efficient, controllability height.
For achieving the above object, the present invention realizes by the following technical solutions:
A kind of dry-mixed mortar mixing plant intelligence control system, comprise the identical on-site detecting unit of a plurality of structures, on-the-spot performance element, pulpit, fieldbus that a plurality of structure is identical, the on-site detecting unit that a plurality of structures are identical, a plurality of on-the-spot performance element, pulpit are separately positioned on the fieldbus.
Described on-site detecting unit is made up of the sensor, 8 road switchs, network signal collector, the integrated temperature transmitter that connect successively.
Described on-the-spot performance element is made up of the communication interface, embedded controller, power driver module, the execution object that connect successively.
Described pulpit is provided with display screen and has the industrial computer of intelligence control system software.
Compared with prior art, the invention has the beneficial effects as follows:
1) adopts intelligence control system to match, the delivery speed of food ingredient, proportion scale, material, subsidiary function all can be operated automatically according to predefined program or field programmable with delivery speed, the subsidiary function of field mix composition, proportion scale, material;
2) improve the automatization level of mixing plant greatly, but reduced labour intensity and remote transmission;
3) each unit matching with mixing plant is produced mixing plant continuously, reduced the driving waste of electric energy, the energy savings spending, the batching uniformity coefficient that is transferred to stirring machine is improved, thereby reduced to stir burden, reduced the mixing mixing time, cut down the consumption of energy, improve production efficient, reduce cost of products, improve the quality of products;
4) this intelligence control system adopts the fieldbus mode to transmit data, and the integrated level height is powerful, and transmission is reliable.
Description of drawings
Fig. 1 is an on-the-spot detection system theory diagram of the present invention.
Fig. 2 is an on-the-spot executive system theory diagram of the present invention.
Embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is described in further detail.
See Fig. 1, Fig. 2, a kind of dry-mixed mortar mixing plant intelligence control system, comprise the on-site detecting unit that a plurality of structures are identical, the on-the-spot performance element that a plurality of structures are identical, the pulpit, fieldbus, the on-site detecting unit that a plurality of structures are identical, a plurality of on-the-spot performance elements, the pulpit is separately positioned on the fieldbus, on-site detecting unit is by the sensor that connects successively, 8 road switchs, the network signal collector, the integrated temperature transmitter is formed, on-the-spot performance element is by the communication interface that connects successively, embedded controller, power driver module, the execution object is formed, and the pulpit is provided with display screen and has the industrial computer of intelligence control system software.
See Fig. 1, in the on-site detecting unit, sensor is arranged in the measurand, through interface signal is reached 8 road switchs, through interface signal is reached the network signal collector again, integrated temperature transmitter in the on-site detecting unit is a thermopair class sensor cold junction compensation usefulness, handles through the signal of network signal collector reaches the industrial computer of pulpit through fieldbus in, and industrial computer can send signal through fieldbus after the signal Processing.See Fig. 2, the communication interface of on-the-spot performance element is sent to embedded controller with the signal that receives, and signals to power driver module after the embedded controller received signal, and power driver module sends signal and drives the execution of execution object.Industrial computer in the pulpit can also be realized being connected and the GPRS wireless telecommunications with management and running department, fieldbus can also be connected with the field monitor system, realization is to the supervision at scene, industrial computer in the pulpit can also be with data presentation on display screen, thereby has realized the Based Intelligent Control of dried mulling material mixing plant.

Claims (4)

1. dry-mixed mortar mixing plant intelligence control system, it is characterized in that, comprise the identical on-site detecting unit of a plurality of structures, on-the-spot performance element, pulpit, fieldbus that a plurality of structure is identical, the on-site detecting unit that a plurality of structures are identical, a plurality of on-the-spot performance element, pulpit are separately positioned on the fieldbus.
2. according to claim 1 described a kind of dry-mixed mortar mixing plant intelligence control system, it is characterized in that described on-site detecting unit is made up of the sensor, 8 road switchs, network signal collector, the integrated temperature transmitter that connect successively.
3. according to claim 1 described a kind of dry-mixed mortar mixing plant intelligence control system, it is characterized in that described on-the-spot performance element is made up of the communication interface, embedded controller, power driver module, the execution object that connect successively.
4. according to claim 1 described a kind of dry-mixed mortar mixing plant intelligence control system, it is characterized in that described pulpit is provided with display and has the industrial computer of intelligence control system software.
CN2011101330378A 2011-05-20 2011-05-20 Intelligent control system for dry mortar mixing plant Expired - Fee Related CN102183938B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011101330378A CN102183938B (en) 2011-05-20 2011-05-20 Intelligent control system for dry mortar mixing plant

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011101330378A CN102183938B (en) 2011-05-20 2011-05-20 Intelligent control system for dry mortar mixing plant

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CN102183938A true CN102183938A (en) 2011-09-14
CN102183938B CN102183938B (en) 2013-06-19

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103592001A (en) * 2013-11-14 2014-02-19 北汽福田汽车股份有限公司 Mixing station powder tank material level detection device and mixing station
CN103924785A (en) * 2014-05-08 2014-07-16 广州市建材行业协会 Thickened cement preblend mortar green construction method
CN105571308A (en) * 2014-10-15 2016-05-11 中联重科股份有限公司 Control system, method and device of dry-mixed mortar drying system

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1318282A (en) * 2001-03-29 2001-10-24 中国科学院合肥智能机械研究所 Intelligent Control System of Greenhouse Group
CN2879257Y (en) * 2006-02-21 2007-03-14 同济大学 Multi-glasshouse group control device based on multiple main communication mechanisms
CN201107613Y (en) * 2007-10-12 2008-08-27 安徽蓝德集团股份有限公司 LD intelligent electric operator based on Modbus on site bus
CN202093380U (en) * 2011-05-20 2011-12-28 辽宁海诺建设机械集团有限公司 Intelligent control system for dry mixed mortar stirring station

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1318282A (en) * 2001-03-29 2001-10-24 中国科学院合肥智能机械研究所 Intelligent Control System of Greenhouse Group
CN2879257Y (en) * 2006-02-21 2007-03-14 同济大学 Multi-glasshouse group control device based on multiple main communication mechanisms
CN201107613Y (en) * 2007-10-12 2008-08-27 安徽蓝德集团股份有限公司 LD intelligent electric operator based on Modbus on site bus
CN202093380U (en) * 2011-05-20 2011-12-28 辽宁海诺建设机械集团有限公司 Intelligent control system for dry mixed mortar stirring station

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103592001A (en) * 2013-11-14 2014-02-19 北汽福田汽车股份有限公司 Mixing station powder tank material level detection device and mixing station
CN103592001B (en) * 2013-11-14 2016-03-30 北汽福田汽车股份有限公司 A kind of stirring station powder tank material-level detecting device and mixing plant
CN103924785A (en) * 2014-05-08 2014-07-16 广州市建材行业协会 Thickened cement preblend mortar green construction method
CN103924785B (en) * 2014-05-08 2016-05-18 广州市建材行业协会 Multiviscosisty cement premixing mortar green construction method
CN105571308A (en) * 2014-10-15 2016-05-11 中联重科股份有限公司 Control system, method and device of dry-mixed mortar drying system
CN105571308B (en) * 2014-10-15 2018-01-09 中联重科股份有限公司 Control system, method and device of dry-mixed mortar drying system

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